Road construction rammer compactor convenient to turn around
By setting up a driving mechanism and a lifting mechanism on the base plate of the compactor for road construction, the rotation resistance is reduced, the problem of inconvenience of turning around by large compactors is solved, and the construction efficiency is improved.
Patent Information
- Application Number
- CN202421145632.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Due to the large size and weight of the large frog compactor, it is not convenient for the staff to turn around, which affects the construction efficiency.
A compactor for highway construction is designed to facilitate turning. By setting up a driving mechanism on the base plate, the lifting plate and the lifting column are driven downward to support the base plate, reducing the resistance during rotation, and achieving easy turnover. Function.
It effectively reduces the resistance when the compactor rotates, improves construction efficiency, and allows staff to turn the head of the compactor more conveniently.
Smart Images

Figure CN222313717U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of highway construction, in particular to a tamping machine for highway construction which is convenient for turning around. Background Art
[0002] When constructing a highway, the first thing to consider is the foundation. In order to increase the density of the foundation, it is usually necessary to use a tamping machine to repeatedly beat the foundation of the road to make the foundation more stable. In existing highway construction, frog-type tamping machines are often used to compact the foundation of the road. Frog-type tamping machines, also known as frog-type tamping machines, are compaction machines that use impact and impact vibration to compact backfill soil in layers. They are compaction machines with simple structures and easy operation. They are reliable, highly efficient, and easy to maintain, and are widely used in construction.
[0003] During construction, the frog-type compactor needs to reciprocate to compact the foundation of the road. Under the action of the pendulum, the frog-type compactor can move forward and adjust a small angle. For large frog-type compactors, due to their large size and weight, the frog-type compactor encounters greater resistance when turning around, making it inconvenient for workers to turn the frog-type compactor around, affecting construction efficiency. Utility Model Content
[0004] In order to solve the problem in the background technology that it is inconvenient for workers to turn around large frog-type compactors due to their large size and weight, which affects construction efficiency, the utility model proposes a compactor for highway construction that is easy to turn around.
[0005] The technical scheme of the utility model is: a compactor for highway construction that is easy to turn around, comprising a base plate, a handrail movably provided on the base plate, a motor fixedly provided on the base plate, two first shaft seats spaced apart from each other are fixedly provided on the base plate, a first rotating shaft is rotatably penetrated in the two first shaft seats, both ends of the first rotating shaft pass through the first shaft seats and are rotatably penetrated by brackets, a tamping plate is fixedly provided at the bottom of one end of the two brackets away from the first rotating shaft, a second rotating shaft is rotatably penetrated at the top of one end of the two brackets away from the first rotating shaft, and a pendulum is fixedly penetrated on the second rotating shaft;
[0006] The output shaft of the motor is provided with a first transmission mechanism, the second rotating shaft is provided on the first transmission mechanism, and the motor is used to drive the second rotating shaft and the pendulum to rotate through the first transmission mechanism;
[0007] A groove with a lower opening structure is provided at the bottom of the base plate, and a lifting plate is movably provided in the groove. The bottom of the lifting plate is flush with the bottom of the base plate, and a lifting column is fixedly provided on the top of the lifting plate. The top end of the lifting column is rotatably penetrated into the base plate, and the lifting column can move up and down through the base plate. A driving mechanism is provided on the base plate, and the lifting plate and the lifting column are arranged on the driving mechanism. The driving mechanism can drive the lifting plate and the lifting column to move downward to prop up the base plate.
[0008] Preferably, the driving mechanism comprises two third shaft seats fixedly arranged on the base plate and spaced apart from each other in the front and rear, a fourth rotating shaft is rotatably passed through the two third shaft seats, a cam is fixedly passed through the middle of the fourth rotating shaft; the top of the lifting column rotatably passes through the base plate and is fixedly provided with a pressing plate, and the cam abuts against the top of the pressing plate;
[0009] Two second shaft seats are fixedly provided at the top right end of the base plate and are spaced apart from each other. A third rotating shaft is provided in the two second shaft seats and is rotated together. Both ends of the third rotating shaft pass through the second shaft seats, and the bottom ends of the handrail are fixedly provided at both ends of the third rotating shaft.
[0010] A second transmission mechanism is provided between the third rotating shaft and the fourth rotating shaft, and the third rotating shaft is used to drive the fourth rotating shaft to rotate through the second transmission mechanism.
[0011] Preferably, the second transmission mechanism includes two first sprockets fixedly mounted on the third rotating shaft, and the two first sprockets are located between the two second shaft seats; both ends of the fourth rotating shaft pass through the third shaft seat and are fixedly provided with second sprockets, and chains are meshed on the first sprocket and the second sprocket.
[0012] Preferably, a spring is sleeved on the lifting column, and the top and bottom ends of the spring respectively abut against the bottom of the pressing plate and the top of the base plate.
[0013] Preferably, a guide cylinder is provided on the sliding sleeve of the lifting column, and the bottom end of the guide cylinder is fixed on the base plate.
[0014] Preferably, the first transmission mechanism comprises a first tensioning wheel fixedly mounted on the output shaft of the motor, a second tensioning wheel is fixedly mounted on the front end of the first rotating shaft, and a first belt is driven on the first tensioning wheel and the second tensioning wheel;
[0015] Both ends of the first rotating shaft are fixed with a third tensioning wheel, the front third tensioning wheel is located between the bracket and the second tensioning wheel, both ends of the second rotating shaft pass through the bracket and are fixed with a fourth tensioning wheel, and the third tensioning wheel and the fourth tensioning wheel are driven by a second belt.
[0016] Preferably, two studs are fixedly provided on both the front and rear sides of the pendulum, a plurality of counterweight plates are slidably sleeved on the studs on the same side, nuts are threadedly sleeved on the studs, and the nuts are used to tighten and fix the counterweight plates on the pendulum.
[0017] Preferably, a baffle is fixedly provided on the top of the base plate, and the baffle is a U-shaped structure with its opening facing rightward.
[0018] Advantages of the utility model: The utility model sets a driving mechanism on the base plate to drive the lifting plate and the lifting column to move downward, prop up the base plate, and enable the base plate to rotate along the lifting column, thereby reducing the resistance encountered by the base plate during rotation, and further reducing the overall resistance encountered by the rammer during rotation, so as to facilitate the rammer to turn around and improve the working efficiency of the rammer during construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a structural front cross-sectional view of the base plate of the utility model;
[0022] Figure 3 It is a structural schematic diagram of the pendulum of the utility model.
[0023] In the figure: 1. base plate; 2. motor; 3. first shaft seat; 4. first rotating shaft; 5. bracket; 6. second rotating shaft; 7. tamping plate; 8. pendulum; 9. first tensioning wheel; 10. second tensioning wheel; 11. first belt; 12. third tensioning wheel; 13. fourth tensioning wheel; 14. second belt; 15. second shaft seat; 16. handrail; 17. third rotating shaft; 18. third shaft seat; 19. fourth rotating shaft; 20. cam; 21. lifting plate; 22. lifting column; 23. pressure plate; 24. spring; 25. guide cylinder; 26. stud; 27. counterweight plate; 28. nut; 29. baffle; 30. first sprocket; 31. second sprocket; 32. chain. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1: A compacting machine for highway construction that is easy to turn around, such as Figure 1-3 As shown, it includes a base plate 1, a baffle 29 is fixedly provided on the top of the base plate 1, specifically, the baffle 29 is a U-shaped structure with an opening facing the right, the baffle 29 can prevent dirt, sand and gravel and other debris on the highway subgrade from entering the top of the base plate 1, a motor 2 is fixedly provided on the base plate 1, a motor 2 is fixedly provided on the base plate 1, two first shaft seats 3 spaced apart in front and back are fixedly provided on the base plate 1, a first rotating shaft 4 is rotatably penetrated in the two first shaft seats 3, both ends of the first rotating shaft 4 pass through the first shaft seats 3 and are rotatably penetrated by brackets 5, a ramming plate 7 is fixedly provided on the bottom of one end of the two brackets 5 away from the first rotating shaft 4, a second rotating shaft 6 is rotatably penetrated on the top of one end of the two brackets 5 away from the first rotating shaft 4, and a pendulum 8 is fixedly penetrated on the second rotating shaft 6.
[0026] Two studs 26 are fixed on the front and rear sides of the pendulum 8. A plurality of counterweight plates 27 are slidably sleeved on the studs 26 on the same side. The counterweight plates 27 are metal plates. Nuts 28 are threadedly sleeved on the studs 26. The nuts 28 are used to tighten and fix the counterweight plates 27 on the pendulum 8. By changing the number of counterweight plates 27 between the nuts 28 and the pendulum 8, the overall weight of the pendulum 8 is changed, and the impact force of the compactor is changed, so that the compactor can adjust the overall weight of the pendulum 8 according to the material and density of different highway subgrades, so as to avoid damage to the surrounding structures caused by excessive impact force of the compactor, and reduced construction efficiency caused by too weak impact force of the compactor.
[0027] A first transmission mechanism is provided on the output shaft of the motor 2, and the second rotating shaft 6 is provided on the first transmission mechanism. The motor 2 is used to drive the second rotating shaft 6 and the pendulum 8 to rotate through the first transmission mechanism. Specifically, the first transmission mechanism includes a first tensioning wheel 9 fixedly provided on the output shaft of the motor 2, and a second tensioning wheel 10 is fixedly penetrated at the front end of the first rotating shaft 4. A first belt 11 is provided on the first tensioning wheel 9 and the second tensioning wheel 10, and the first tensioning wheel 9 is smaller than the second tensioning wheel 10, so as to increase the transmission torque; third tensioning wheels 12 are fixedly penetrated at both ends of the first rotating shaft 4. The third tensioning wheel 12 in the front is located between the bracket 5 and the second tensioning wheel 10. Both ends of the second rotating shaft 6 pass through the bracket 5 and are fixed with a fourth tensioning wheel 13. The third tensioning wheel 12 and the fourth tensioning wheel 13 are transmitted with a second belt 14. The third tensioning wheel 12 is smaller than the fourth tensioning wheel 13, which can further increase the transmission torque. By arranging the third tensioning wheel 12, the fourth tensioning wheel 13 and the second belt 14 at both ends of the first rotating shaft 4, the second rotating shaft 6 is driven to rotate to drive the pendulum 8, which can increase the stability of the second rotating shaft 6 and the pendulum 8 during rotation.
[0028] The bottom of the base plate 1 is provided with a groove with a lower opening structure, in which a lifting plate 21 is movably provided, the bottom of the lifting plate 21 is flush with the bottom of the base plate 1, a lifting column 22 is fixedly provided on the top of the lifting plate 21, the top end of the lifting column (22) is rotatably penetrated in the base plate (1), and the lifting column (22) can pass through the base plate (1) and move up and down, a driving mechanism is provided on the base plate 1, the lifting plate 21 and the lifting column 22 are arranged on the driving mechanism, and the driving mechanism can drive the lifting plate 21 and the lifting column 22 to move downward to prop up the base plate 1, specifically, the driving mechanism comprises two third shaft seats 18 fixedly provided on the base plate 1 and arranged at a front-back interval, a fourth rotating shaft 19 is rotatably penetrated in the two third shaft seats 18, and a cam 20 is fixedly penetrated in the middle of the fourth rotating shaft 19; the top of the lifting column 22 is rotatably penetrated out of the base plate 1 and is fixedly provided with a pressing plate 23, the cam 20 abuts against the top of the pressing plate 23, and the cam 20 can press the pressing plate 2 when rotating. 3 drives the lifting column 22 and the lifting plate 21 to move downward, so that the lifting plate 21 supports the ground, and the base plate 1 is suspended in the air, so that the base plate 1 can rotate along the lifting column 22; two second shaft seats 15 arranged at intervals in front and behind are fixedly provided at the top right end of the base plate 1, and a third rotating shaft 17 is passed through the two second shaft seats 15 for common rotation, and both ends of the third rotating shaft 17 pass through the second shaft seats 15 and are fixed with handrails 16; a second transmission mechanism is provided between the third rotating shaft 17 and the fourth rotating shaft 19, and when the handrail 16 drives the third rotating shaft 17 to rotate, it is used to drive the fourth rotating shaft 19 to rotate through the second transmission mechanism. Specifically, the second transmission mechanism includes two first sprocket wheels 30 fixedly passed through the third rotating shaft 17, and the two first sprocket wheels 30 are located between the two second shaft seats 15; both ends of the fourth rotating shaft 19 pass through the third shaft seat 18 and are fixed with second sprocket wheels 31, and chains 32 are meshed on the first sprocket wheels 30 and the second sprocket wheels 31.
[0029] By pressing the armrest 16 downward, the third rotating shaft 17 is driven to rotate, and the third rotating shaft 17 drives the fourth rotating shaft 19 and the cam 20 to rotate through the first sprocket 30, the second sprocket 31 and the chain 32. During the rotation of the cam 20, the pressing plate 23 is squeezed, and the lifting column 22 and the lifting plate 21 are driven to move downward, so that the base plate 1 is suspended in the air, and the lifting plate 21 supports the ground, thereby reducing the resistance encountered by the compactor when turning around. Then, by rotating the armrest 16, the entire compactor is driven to rotate with the lifting column 22 and the lifting plate 21 as the fulcrum, thereby achieving the purpose of facilitating U-turn.
[0030] A spring 24 is sleeved on the lifting column 22, and the top and bottom ends of the spring 24 respectively abut against the bottom of the pressure plate 23 and the top of the base plate 1. When the rammer is in construction, the spring 24 can drive the lifting plate 21 to abut against the groove through the pressure plate 23 and the lifting column 22, so that the bottom of the base plate 1 forms a flat plane to avoid affecting the movement of the rammer; a guide cylinder 25 is slidably sleeved on the lifting column 22, and the bottom end of the guide cylinder 25 is fixed on the base plate 1. The guide cylinder 25 can increase the rotational contact area between the lifting column 22 and the base plate 1, and improve the stability of the base plate 1 during rotation.
[0031] Working principle: When in use, start the motor 2, the output shaft of the motor 2 drives the first tensioning wheel 9 to rotate, the first tensioning wheel 9 drives the second rotating shaft 6 to rotate through the first belt 11 and the second tensioning wheel 10, the second rotating shaft 6 drives the two third tensioning wheels 12 to rotate, the third tensioning wheel 12 drives the second rotating shaft 6 and the pendulum 8 to rotate through the second belt 14 and the fourth tensioning wheel 13, thereby achieving the purpose of compacting the highway roadbed, and at the same time drives the compactor to move as a whole under the action of inertia.
[0032] When a U-turn is required, the motor 2 is turned off, and the armrest 16 is pressed downward to drive the third rotating shaft 17 to rotate. The third rotating shaft 17 drives the fourth rotating shaft 19 and the cam 20 to rotate through the first sprocket 30, the second sprocket 31 and the chain 32. During the rotation of the cam 20, the pressing plate 23 is squeezed, and the lifting column 22 and the lifting plate 21 are driven to move downward, so that the base plate 1 is suspended in the air, and the lifting plate 21 supports the ground, thereby reducing the resistance encountered by the compactor when turning around. Then, by rotating the armrest 16, the entire compactor is driven to rotate with the lifting column 22 and the lifting plate 21 as the fulcrum to achieve the purpose of turning around.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A compactor for highway construction that is easy to turn around, characterized in that: The base plate (1) comprises a base plate (1), an armrest (16) is movably provided on the base plate (1), a motor (2) is fixedly provided on the base plate (1), two first shaft seats (3) are fixedly provided on the base plate (1) and are spaced apart from each other, a first rotating shaft (4) is rotatably passed through the two first shaft seats (3), both ends of the first rotating shaft (4) pass through the first shaft seats (3) and are rotatably passed through brackets (5), a tamping plate (7) is fixedly provided at the bottom of one end of the two brackets (5) away from the first rotating shaft (4), a second rotating shaft (6) is rotatably passed through the top of one end of the two brackets (5) away from the first rotating shaft (4), and a pendulum (8) is fixedly passed through the second rotating shaft (6); A first transmission mechanism is provided on the output shaft of the motor (2), the second rotating shaft (6) is provided on the first transmission mechanism, and the motor (2) is used to drive the second rotating shaft (6) and the pendulum (8) to rotate through the first transmission mechanism; The bottom of the base plate (1) is provided with a groove with a lower opening structure, and a lifting plate (21) is movably arranged in the groove. The bottom of the lifting plate (21) is flush with the bottom of the base plate (1), and a lifting column (22) is fixedly arranged on the top of the lifting plate (21). The top end of the lifting column (22) is rotatably arranged in the base plate (1), and the lifting column (22) can pass through the base plate (1) and move up and down. A driving mechanism is provided on the base plate (1), and the lifting plate (21) and the lifting column (22) are arranged on the driving mechanism. The driving mechanism can drive the lifting plate (21) and the lifting column (22) to move downward to prop up the base plate (1).
2. A compactor for highway construction that is easy to turn around according to claim 1, characterized in that: The driving mechanism comprises two third shaft seats (18) fixedly mounted on the base plate (1) and spaced apart from each other in the front and rear, a fourth rotating shaft (19) rotatably passing through the two third shaft seats (18), and a cam (20) fixedly passing through the middle of the fourth rotating shaft (19); the top of the lifting column (22) rotatably passes through the base plate (1) and is fixedly provided with a pressing plate (23), and the cam (20) abuts against the top of the pressing plate (23); Two second shaft seats (15) are fixedly provided at the top right end of the base plate (1) and are spaced apart from each other. A third rotating shaft (17) is inserted through the two second shaft seats (15) for co-rotation. Both ends of the third rotating shaft (17) pass through the second shaft seats (15), and the bottom ends of the handrail (16) are fixedly provided at both ends of the third rotating shaft (17). A second transmission mechanism is provided between the third rotating shaft (17) and the fourth rotating shaft (19), and the third rotating shaft (17) is used to drive the fourth rotating shaft (19) to rotate through the second transmission mechanism.
3. A road construction compactor that is easy to turn around according to claim 2, characterized in that: The second transmission mechanism comprises two first sprockets (30) fixedly mounted on the third rotating shaft (17), the two first sprockets (30) being located between the two second shaft seats (15); both ends of the fourth rotating shaft (19) pass through the third shaft seat (18) and are fixedly mounted with second sprockets (31), and chains (32) are meshed on the first sprockets (30) and the second sprockets (31).
4. A compactor for highway construction that is easy to turn around according to claim 2, characterized in that: A spring (24) is sleeved on the lifting column (22), and the top and bottom ends of the spring (24) respectively abut against the bottom of the pressing plate (23) and the top of the base plate (1).
5. The compactor for highway construction that is easy to turn around according to claim 2, characterized in that: A guide cylinder (25) is provided on the sliding sleeve of the lifting column (22), and the bottom end of the guide cylinder (25) is fixed on the base plate (1).
6. A road construction compactor that is easy to turn around according to claim 1, characterized in that: The first transmission mechanism comprises a first tensioning wheel (9) fixedly mounted on the output shaft of the motor (2), a second tensioning wheel (10) fixedly penetrated through the front end of the first rotating shaft (4), and a first belt (11) is provided for transmission on the first tensioning wheel (9) and the second tensioning wheel (10); Both ends of the first rotating shaft (4) are fixedly provided with third tension wheels (12); the front third tension wheel (12) is located between the bracket (5) and the second tension wheel (10); both ends of the second rotating shaft (6) pass through the bracket (5) and are fixedly provided with fourth tension wheels (13); and the third tension wheel (12) and the fourth tension wheel (13) are provided with second belts (14) for transmission.
7. The compactor for highway construction that is easy to turn around according to claim 1, characterized in that: Two studs (26) are fixedly provided on both the front and rear sides of the pendulum (8); a plurality of counterweight plates (27) are slidably sleeved on the studs (26) on the same side; nuts (28) are threadedly sleeved on the studs (26); the nuts (28) are used to tighten and fix the counterweight plates (27) on the pendulum (8).
8. The compactor for highway construction that is easy to turn around according to claim 1, characterized in that: A baffle (29) is fixedly provided on the top of the base plate (1), and the baffle (29) is a U-shaped structure with an opening facing rightward.