Speed reducer convenient to assemble, disassemble and maintain
By introducing buffer components and screw mechanisms into the reducer, the cumbersome problem of reducer maintenance and removal in the prior art is solved, rapid removal and stable use are achieved, maintenance efficiency is improved and vibration and damage risks are reduced.
Patent Information
- Application Number
- CN202420780822.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
After a long time of use, the existing reducer needs maintenance due to bolt fixation, the removal process is cumbersome and time-consuming, which affects the maintenance efficiency.
A reducer including a base, reducer body, cover frame and fixing plate is designed. The buffer assembly and screw mechanism are used to stabilize the reducer using the buffer assembly. The cover frame and fixing plate are adapted to different heights, and the screw unlocking is easy to remove quickly. .
The rapid removal and maintenance of the reducer is achieved, which reduces maintenance time, improves maintenance efficiency, and reduces the risk of vibration and damage through anti-slip strips and damping blocks.
Smart Images

Figure CN222315866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducers, in particular to a reducer which is convenient for assembly, disassembly and maintenance. Background Art
[0002] The reducer is an independent component consisting of a gear transmission, a worm transmission, a gear, and a worm transmission enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching the speed and transmitting the torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery.
[0003] However, in the prior art, when some reducers are in use, in order to keep them in a stable state, most reducers will fix the four corners with bolts to prevent them from shaking during operation. However, after long-term use, the interior of the reducer also needs maintenance. However, at this time, because the four corners are fixed with bolts, it may take a long time to dismantle the reducer before subsequent maintenance and use. For this reason, we propose a reducer that is easy to load and unload to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a reducer that is easy to load, unload and maintain, so as to solve the problem that most reducers proposed in the above background technology will fix the four corners by bolts, but after long-term use, the inside of the reducer also needs maintenance and processing, and it may take a long time to dismantle the reducer before subsequent maintenance and use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reducer that is easy to load, unload and maintain, comprising a base, a reducer body, a cover frame and a fixed plate, the reducer body is placed on the upper end of the outer wall of the base, and a cover frame is provided on the upper end of the outer wall of the base, a sleeve is fixedly connected to the middle of the inner wall of the cover frame, and a buffer assembly is provided in the middle of the sleeve, the buffer assembly is used to stabilize the use of the reducer body, the left and right sides of the upper end of the base are fixedly connected to the fixed plates, and a slide groove is provided in the middle of the inner part of the fixed plate.
[0006] Preferably, a slot matching the corners of the outer wall of the cover frame is provided at the upper end of the outer wall of the base, and pull rods are fixedly connected to the left and right sides of the upper end of the cover frame, and the corners of the outer walls of the pull rods are all set as arc corners.
[0007] Preferably, the buffer assembly includes a slot, a slot is provided in the middle of the interior of the sleeve, and a spring is provided in the middle of the inner wall of the slot, the outer wall end of the spring is abutted against a damping block, and the outer wall surface of the damping block is adapted to the inner wall surface of the slot, the outer wall of the damping block is fixedly connected to a telescopic rod, and the outer wall end of the telescopic rod is fixedly connected to a push plate.
[0008] Preferably, a screw is inserted in the middle of the inner wall of the slide groove, and a turning handle is provided at the outer wall end of the screw, the outer wall surface of the screw is connected with a screw sleeve by a thread, and the outer wall of the screw sleeve is fixedly connected to the inner wall of the slide groove, the inner end of the screw is fixedly connected to a limiting block, and the outer wall end of the limiting block is set as an arc surface, and limiting grooves are vertically equidistantly provided at the left and right ends of the cover frame, and the inner wall of the limiting groove is adapted to the outer wall of the limiting block.
[0009] Preferably, a soft pad is provided on the outer wall surface of the push plate, and the outer wall surface of the push plate is in contact with the upper end of the outer wall of the reducer body, and anti-slip strips are equidistantly provided on the outer wall surface of the cover frame and the outer wall surface of the fixed plate, and the two groups of anti-slip strips are adapted to each other.
[0010] Preferably, the outer wall surface of the turning handle is provided with anti-skid protrusions in an annular manner and equidistantly, and the outer wall surface of the turning handle and the outer wall surface of the pull rod are smooth without edges and corners.
[0011] Compared with the prior art, the beneficial effect of the utility model is as follows: when the utility model is in use, the placement position of the reducer body can be partially stabilized by the buffer component in the cover frame. At the same time, when in use, the reducer body will produce partial shaking, and at this time, the buffer component can offset part of the vibration generated by the reducer body during use. When in use, the cover frame can be adapted to reducer bodies of different heights through the fixing plates at both ends of the outer wall, and when it is subsequently dismantled, it can also be directly released by the threaded movement of the outer wall of the screw, so that the cover frame can be directly pulled out from the outer wall of the reducer body, and the reducer body can be quickly and conveniently maintained. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2It is a schematic diagram of a front cross-section of the structure of the utility model;
[0015] Figure 3 For this utility model Figure 2 A is a partial enlarged schematic diagram;
[0016] Figure 4 For this utility model Figure 2 A partial enlarged schematic diagram of B in the figure.
[0017] In the figure: 1. base; 2. reducer body; 3. cover frame; 4. pull rod; 5. sleeve; 6. slot; 7. spring; 8. damping block; 9. telescopic rod; 10. push plate; 11. fixed plate; 12. slide groove; 13. screw rod; 14. turning handle; 15. screw sleeve; 16. limit block; 17. limit slot; 18. anti-slip strip. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 The utility model provides an embodiment: a reducer that is easy to load and unload and maintain, including a base 1, a reducer body 2, a cover frame 3 and a fixing plate 11. The reducer body 2 is placed on the upper end of the outer wall of the base 1, and the cover frame 3 is arranged on the upper end of the outer wall of the base 1. A sleeve 5 is fixedly connected to the middle of the inner wall of the cover frame 3, and a buffer component is arranged in the middle of the sleeve 5. The buffer component is used to stabilize the use of the reducer body 2. The left and right sides of the upper end of the base 1 are fixedly connected to the fixing plate 11, and a slide groove 12 is opened in the middle of the fixing plate 11.
[0020] Furthermore, a slot is provided at the upper end of the outer wall of the base 1 which is compatible with the outer wall corners of the cover frame 3. Pull rods 4 are fixedly connected to the left and right sides of the upper end of the cover frame 3, and the outer wall corners of the pull rods 4 are all set as arc-shaped corners. This structure can be adapted to reducer bodies 2 of different heights for use, and the cover frame 3 can be directly used through the pull rods 4.
[0021] Furthermore, the buffer assembly includes a slot 6, a slot 6 is provided in the middle of the interior of the sleeve 5, and a spring 7 is provided in the middle of the inner wall of the slot 6, a damping block 8 is abutted against the outer wall end of the spring 7, and the outer wall surface of the damping block 8 is adapted to the inner wall surface of the slot 6, a telescopic rod 9 is fixedly connected to the outer wall of the damping block 8, and a push plate 10 is fixedly connected to the outer wall end of the telescopic rod 9. This structure can be used by rubbing the damping block 8 on the inner wall of the slot 6, thereby reducing the shaking and vibration caused by the reducer body 2 during use, and generating a partial pressing effect to stabilize the normal use of the reducer body 2.
[0022] Furthermore, a screw rod 13 is inserted in the middle of the inner wall of the slide groove 12, and a turning handle 14 is provided at the outer wall end of the screw rod 13. The outer wall surface of the screw rod 13 is connected with a screw sleeve 15 through a thread, and the outer wall of the screw sleeve 15 is fixedly connected to the inner wall of the slide groove 12. The inner end of the screw rod 13 is fixedly connected to a limiting block 16, and the outer wall end of the limiting block 16 is set as an arc surface. Limiting grooves 17 are vertically equidistantly provided at the left and right ends of the cover frame 3, and the inner wall of the limiting groove 17 is adapted to the outer wall of the limiting block 16. After the position of the cover frame 3 is adapted, this structure can be stably adapted through the threaded movement of the screw rod 13, thereby stabilizing the placement and use of the cover frame 3.
[0023] Furthermore, a soft pad is provided on the outer wall surface of the push plate 10, and the outer wall surface of the push plate 10 is in contact with the upper end of the outer wall of the reducer body 2. The outer wall surface of the cover frame 3 and the outer wall surface of the fixed plate 11 are equidistantly provided with anti-slip strips 18, and the two sets of anti-slip strips 18 are adapted to each other. This structure can reduce damage to the outside of the reducer body 2 during use.
[0024] Furthermore, the outer wall surface of the turning handle 14 is annularly and equidistantly provided with anti-skid protrusions, and the outer wall surfaces of the turning handle 14 and the outer wall surfaces of the pull rod 4 are smooth without edges and corners. This structure can avoid partial damage caused by the edges and corners between the structures during use.
[0025] Working principle: When in use, the reducer body 2 can be placed on the outer wall of the base 1 through the base 1, and then the cover frame 3 is adapted and placed on the outer wall surface of the reducer body 2 through the pull rod 4, and when placing it, the push plate 10 will first contact the outer wall surface of the reducer body 2. At this time, different forces can be used to stabilize its use according to different reducer bodies 2, and after the push plate 10 is fitted, the spring 7 on the inner wall of the slot 6 will be squeezed through the damping block 8, so that the restoring force of the spring 7 after being compressed can stably place the reducer body 2 on the outer wall of the base 1, and with subsequent use, the friction between the damping block 8 and the inner wall of the slot 6 can partially resist the shaking of the reducer body 2 during use. The cover frame 3 is preferably placed on the outer wall of the reducer body 2 to prevent it from being damaged. When placed, the cover frame 3 will be in a vertical position to move in the vertical direction. After the cover frame 3 is adapted, it can be used through the fixing plates 11 on both sides, so that the turning handle 14 is turned and the screw 13 is driven to move the limit block 16 in the horizontal direction through threaded movement. When moving, it will be adapted to the limit groove 17 on the outer wall of the cover frame 3, thereby stabilizing the use position of the cover frame 3. At the same time, the friction force is adapted through two sets of anti-slip strips 18. When the reducer body 2 needs to be taken out for maintenance later, the cover frame 3 can be directly separated from the outer wall of the reducer body 2 by turning the turning handle 14, thereby facilitating subsequent use. The above is the entire working principle of the utility model.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A reducer that is easy to assemble, disassemble and maintain, comprising a base (1), a reducer body (2), a cover frame (3) and a fixing plate (11), characterized in that: A reducer body (2) is placed on the upper end of the outer wall of the base (1), and a cover frame (3) is arranged on the upper end of the outer wall of the base (1). A sleeve (5) is fixedly connected to the middle of the inner wall of the cover frame (3), and a buffer component is arranged in the middle of the sleeve (5). The buffer component is used to stabilize the use of the reducer body (2). Fixed plates (11) are fixedly connected to the left and right sides of the upper end of the base (1), and a slide groove (12) is provided in the middle of the fixed plate (11).
2. A reducer that is easy to load, unload and maintain according to claim 1, characterized in that: The upper end of the outer wall of the base (1) is provided with a slot adapted to the outer wall corners of the cover frame (3), and the upper end of the cover frame (3) is fixedly connected to pull rods (4) on both left and right sides, and the outer wall corners of the pull rods (4) are all arranged as arc-shaped corners.
3. A reducer that is easy to load, unload and maintain according to claim 1, characterized in that: The buffer assembly comprises a slot (6), a slot (6) is provided in the middle of the interior of the sleeve (5), a spring (7) is provided in the middle of the inner wall of the slot (6), a damping block (8) is abutted against the outer wall end of the spring (7), and the outer wall surface of the damping block (8) is matched with the inner wall surface of the slot (6), the outer wall of the damping block (8) is fixedly connected to a telescopic rod (9), and the outer wall end of the telescopic rod (9) is fixedly connected to a push plate (10).
4. A reducer that is easy to load, unload and maintain according to claim 1, characterized in that: A screw rod (13) is inserted in the middle of the inner wall of the slide groove (12), and a handle (14) is arranged at the outer wall end of the screw rod (13). A screw sleeve (15) is connected to the outer wall surface of the screw rod (13) by a thread, and the outer wall of the screw sleeve (15) is fixedly connected to the inner wall of the slide groove (12). The inner end of the screw rod (13) is fixedly connected to a limiting block (16), and the outer wall end of the limiting block (16) is arranged as an arc surface. Limiting grooves (17) are vertically equidistantly arranged at the left and right ends of the cover frame (3), and the inner wall of the limiting groove (17) is matched with the outer wall of the limiting block (16).
5. A reducer that is easy to load, unload and maintain according to claim 3, characterized in that: The outer wall surface of the push plate (10) is provided with a soft pad, and the outer wall surface of the push plate (10) is in contact with the upper end of the outer wall of the reducer body (2). The outer wall surface of the cover frame (3) and the outer wall surface of the fixing plate (11) are equidistantly provided with anti-slip strips (18), and the two groups of the anti-slip strips (18) are adapted to each other.
6. A reducer that is easy to load, unload and maintain according to claim 4, characterized in that: The outer wall surface of the turning handle (14) is provided with anti-skid protrusions in an annular manner and at equal intervals, and the outer wall surfaces of the turning handle (14) and the outer wall surfaces of the pull rod (4) are both smooth and have no edges or corners.