Crankshaft defect detection table

By designing protective covers and related structures on the crankshaft defect detection table, the damage and interference problems caused by naked detection components are solved, and the safety protection of equipment and personnel and the accuracy of detection are achieved.

CN222317886UActive Publication Date: 2025-01-07JIANGXI HUIYE AUTOMOBILE AVIATION IND DEV CO LTD
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Patent Information

Application Number
CN202420674236.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-01-07
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The detection elements of the existing crankshaft defect detection table are exposed on the outside and are susceptible to damage and interference from external factors, affecting the detection accuracy and equipment safety.

Method used

A crankshaft defect detection table including a protective cover is designed, which wraps the working elements on the surface of the detection table, and protects the equipment and prevents the structures such as sliding grooves and sliders, positioning bolts and threaded positioning holes, long grooves and sliding frame plates. External interference.

Benefits of technology

It effectively protects equipment and personnel, prevents damage and interference from external factors, and ensures the accuracy and safety of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crankshafts, and discloses a crankshaft defect detection table which comprises a detection table body, a protective cover is movably arranged on the outer side of the detection table body, a sliding groove is formed in the end portion of the detection table body, a sliding block corresponding to the sliding groove is installed on the inner wall of the protective cover, the sliding block is installed in the sliding groove in a sliding mode, and the protective cover is movably arranged on the outer side of the detection table body. According to the utility model, through the arrangement of the protective cover, the working elements on the surface of the detection table are all wrapped by the protective cover, so that key parts of personnel and equipment can be protected, and the damage or damage to the device caused by external factors is prevented; and meanwhile, external interference on detection of the crankshaft by workers is prevented, and normal operation of machinery equipment is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of crankshafts, in particular to a crankshaft defect detection platform. Background Art

[0002] The crankshaft is the most important part of the engine. It bears the force from the connecting rod and converts it into torque, which is output through the crankshaft and drives other accessories on the engine. The crankshaft is subjected to the combined effects of the centrifugal force of the rotating mass, the periodically changing gas inertia force and the reciprocating inertia force, which makes the crankshaft subject to bending and torsion loads. Therefore, the crankshaft is required to have sufficient strength and rigidity, and the journal surface must be wear-resistant, work evenly and have good balance.

[0003] The crankshaft is one of the important components in the engine. It is responsible for converting the reciprocating motion of the piston into rotary motion, and it also needs to bear the power output of the engine. Therefore, the inspection of the crankshaft is very important for the safe operation and performance of the engine. The inspection of the crankshaft generally includes appearance inspection, size inspection, wear inspection, hardness inspection, balance inspection and other aspects. Through these inspections, the wear, cracks, deformation and other problems on the surface of the crankshaft can be detected to ensure that the size and shape of the crankshaft are consistent with the design requirements, the hardness meets the requirements, the balance is good, and the surface finish meets the requirements. If there is a problem with the crankshaft, a more detailed inspection or replacement of the crankshaft is required to ensure the safe operation and performance of the engine.

[0004] After searching, the Chinese utility model patent with publication number: CN113607743A discloses a crankshaft defect detection platform, which belongs to the field of visual inspection technology. It includes a workbench, a fixed clamping end, a mobile clamping end, a camera, a lighting lamp and an oil hole unblocking head. The fixed clamping end and the mobile clamping end are symmetrically arranged at both ends of the workbench, the mobile clamping end is slidably connected to the workbench, a three-jaw chuck is arranged on the opposite side of the fixed clamping end and the mobile clamping end, the camera and the oil hole unblocking head are arranged on the workbench, and the lighting lamp is arranged above the workbench. This device clamps the crankshaft through the fixed clamping end and the mobile clamping end, and the camera records the surface conditions of the crankshaft to quickly detect crankshaft defects. It solves the problems of large crankshaft size of large vehicles, difficulty in manual rotation detection, long detection time and high cost.

[0005] From the analysis of the above technical solutions, it can be seen that in the current crankshaft defect detection station, the detection elements are usually exposed on the outside, and external factors may cause harm or damage to the device. At the same time, the outside world is likely to interfere with the staff's inspection of the crankshaft. Utility Model Content

[0006] The purpose of the utility model is to provide a crankshaft defect detection platform to solve the problem that the current crankshaft defect detection platform proposed in the above background technology has detection elements usually exposed on the outside, external factors may cause harm or damage to the device, and the outside world may easily interfere with the staff's detection of the crankshaft.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crankshaft defect detection platform, comprising a detection platform, a protective cover is movably provided on the outer side of the detection platform, a slide groove is provided at the end of the detection platform, a slider corresponding to the slide groove is installed on the inner wall of the protective cover, the slider is slidably installed inside the slide groove, and the protective cover wraps all working elements on the surface of the detection platform.

[0008] Furthermore, a first positioning bolt is disposed at the end of the protective cover, and a threaded positioning hole corresponding to the first positioning bolt is disposed at the end of the detection platform.

[0009] Furthermore, the surface of the protective cover is provided with an opening.

[0010] Furthermore, a long groove is provided on the surface of the top of the protective cover, a sliding frame plate is slidably installed inside the long groove, a mounting ring is fixedly installed on the end of the sliding frame plate, and the mounting ring cooperates with the dial indicator.

[0011] Furthermore, a second positioning bolt is provided through the end of the sliding frame plate, and a fastening nut is mounted on the threaded surface of the second positioning bolt.

[0012] Furthermore, the mounting ring and the dial indicator are located directly above the crankshaft.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model provides a protective cover so that the working elements on the surface of the testing platform are all wrapped by the protective cover, thereby protecting the key parts of personnel and equipment, preventing external factors from causing harm or damage to the device, and preventing the outside world from interfering with the staff's inspection of the crankshaft, thereby protecting the normal operation of the machine equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of a crankshaft defect detection platform of the utility model;

[0016] Figure 2 A stereoscopic diagram of a crankshaft defect detection platform of the utility model from another perspective;

[0017] Figure 3 This is a partial cross-sectional view of a crankshaft defect detection platform of the utility model;

[0018] Figure 4 The utility model is a crankshaft defect detection platform Figure 3 The enlarged view of point A in the middle;

[0019] Figure 5 It is a side partial cross-sectional view of a crankshaft defect detection platform of the utility model;

[0020] Figure 6 The utility model is a crankshaft defect detection platform Figure 5 Enlarged view of point B in the middle.

[0021] In the figure: 1. test table; 2. protective cover; 3. slide groove; 4. slide block; 5. threaded positioning hole; 6. first positioning bolt; 7. long groove; 8. sliding frame plate; 9. mounting ring; 10. second positioning bolt; 11. fastening nut. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] See also Figure 1 - Figure 6 The utility model provides a technical solution: a crankshaft defect detection platform, including a detection platform 1, a protective cover 2 is movably provided on the outer side of the detection platform 1, a slide groove 3 is provided at the end of the detection platform 1, a slider 4 corresponding to the slide groove 3 is installed on the inner wall of the protective cover 2, the slider 4 is slidably installed inside the slide groove 3, and the protective cover 2 wraps the working elements on the surface of the detection platform 1. By providing the protective cover 2, the working elements on the surface of the detection platform 1 are all wrapped by the protective cover 2, so that the key parts of personnel and equipment can be protected, and external factors can be prevented from causing harm or damage to the device, while preventing the outside world from interfering with the staff's inspection of the crankshaft, and protecting the normal operation of the machine equipment.

[0024] The end of the protective cover 2 is provided with a first positioning bolt 6, and the end of the test platform 1 is provided with a threaded positioning hole 5 corresponding to the first positioning bolt 6. The protective cover 2 can be positioned on the surface of the test platform 1, and the positioning is simple and fast through the threaded positioning method, which is convenient for the staff to install or remove the protective cover 2.

[0025] The surface of the protective cover 2 is provided with an opening, so that it is convenient for the staff to install the crankshaft and to detect the crankshaft.

[0026] The top surface of the protective cover 2 is provided with a long groove 7, a sliding frame plate 8 is slidably installed inside the long groove 7, a mounting ring 9 is fixedly installed at the end of the sliding frame plate 8, and the mounting ring 9 cooperates with the dial indicator. The dial indicator can be installed inside the mounting ring 9, and under the action of the sliding frame plate 8 and the long groove 7, the position of the dial indicator can be moved, which is convenient for the staff to observe the dial indicator.

[0027] The end of the sliding frame plate 8 is penetrated by a second positioning bolt 10, and a fastening nut 11 is installed on the threaded surface of the second positioning bolt 10. Under the action of the second positioning bolt 10 and the fastening nut 11, the sliding frame plate 8 can be fixed to ensure the stability of the dial indicator during operation.

[0028] The mounting ring 9 and the dial indicator are located directly above the crankshaft, so that the dial indicator can detect the crankshaft and it is convenient for the staff to observe the dial indicator.

[0029] Working principle: first, slide the slider 4 inside the slide groove 3 so that the protective cover 2 is installed on the outside of the test bench 1. Then, under the action of the first positioning bolt 6, the protective cover 2 is fixed by threaded positioning. The positioning is simple and quick, which is convenient for the staff to install or remove the protective cover 2. By setting the protective cover 2, the working components on the surface of the test bench 1 are wrapped by the protective cover 2, so that the key parts of personnel and equipment can be protected, and external factors can be prevented from causing harm or damage to the device. At the same time, the outside world can be prevented from interfering with the staff's inspection of the crankshaft and protecting the normal operation of the machine and equipment. Finally, the dial indicator can be installed inside the mounting ring 9, and under the action of the sliding frame plate 8 and the long groove 7, the position of the dial indicator can be moved. The dial indicator can detect the crankshaft and it is convenient for the staff to observe the dial indicator.

[0030] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

Claims

1. A crankshaft defect detection station, comprising a detection station (1), characterized in that: A protective cover (2) is movably arranged on the outer side of the detection platform (1), a slide groove (3) is arranged at the end of the detection platform (1), a slider (4) corresponding to the slide groove (3) is installed on the inner wall of the protective cover (2), and the slider (4) is slidably installed inside the slide groove (3), and the protective cover (2) wraps all working components on the surface of the detection platform (1).

2. A crankshaft defect detection platform according to claim 1, characterized in that: The end of the protective cover (2) is provided with a first positioning bolt (6), and the end of the detection platform (1) is provided with a threaded positioning hole (5) corresponding to the first positioning bolt (6).

3. The crankshaft defect detection platform according to claim 1, characterized in that: The surface of the protective cover (2) is provided with an opening.

4. The crankshaft defect detection platform according to claim 1, characterized in that: The surface of the top of the protective cover (2) is provided with a long groove (7), a sliding frame plate (8) is slidably installed inside the long groove (7), a mounting ring (9) is fixedly installed at the end of the sliding frame plate (8), and the mounting ring (9) cooperates with a dial indicator.

5. A crankshaft defect detection platform according to claim 4, characterized in that: A second positioning bolt (10) is provided through the end of the sliding frame plate (8), and a fastening nut (11) is mounted on the threaded surface of the second positioning bolt (10).

6. A crankshaft defect detection station according to claim 4, characterized in that: The mounting ring (9) and the dial indicator are located directly above the crankshaft.

Citation Information

Patent Citations

  • Crankshaft defect detection table

    CN113607743A