Valve handle rotating structure for thermostatic valve core detection
By designing an automated valve handle rotation structure in the constant temperature valve core detection equipment, the cooperation of the substrate, valve handle rotation module and valve core positioning module is solved, and the detection accuracy is improved.
Patent Information
- Application Number
- CN202420942518.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
It is difficult to ensure the accurate angle and speed of rotation of the valve handle of the constant temperature valve core manually during the inspection process, which affects the detection accuracy.
A structure including a substrate, a valve handle rotation module and a valve core positioning module is designed. The sliding driving mechanism and the rotary driving mechanism realize the automatic rotation of the valve handle to ensure the accurate angle and speed of rotation are constant.
It improves the accuracy of constant temperature valve core detection, ensures the accuracy and consistency of valve handle rotation, and reduces human error.
Smart Images

Figure CN222318439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermostatic valve core detection equipment, in particular to a valve handle rotating structure used for thermostatic valve core detection. Background Art
[0002] The valve core is a valve part that enables the valve body to realize the basic functions of direction control, pressure control or flow control. In the production and processing of the valve core, the valve core needs to be tested by a valve core detection device. The detection content includes but is not limited to whether the flow of the valve core meets the standard and the sensitivity, resilience and consistency of the valve core. The detection device for detecting the valve core now includes a detection seat for installing the valve core and a device body for injecting liquid into the detection seat and collecting data. After the valve core is installed on the liquid inlet at one end of the detection seat, the device body respectively delivers cold water and hot water to the liquid inlet of the detection seat, and manually rotates the valve handle of the valve core. The device body collects the temperature change data of the water-liquid mixture in the detection seat under different states of the valve core, thereby detecting whether the flow of the valve core meets the standard and the sensitivity, resilience and consistency of the valve core.
[0003] However, manually rotating the valve handle of the valve core easily leads to the following disadvantages: it is difficult to calculate the exact angle of rotation of the valve handle, and it is difficult to control the speed of rotation. Too fast or too slow will directly affect the result value and the detection accuracy of the valve core. Utility Model Content
[0004] The utility model aims to provide a valve handle rotating structure for thermostatic valve core detection.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A valve handle rotating structure for thermostatic valve core detection is used to rotate the valve handle of the thermostatic valve core installed on the detection seat, which includes a substrate and a valve handle rotating module, the detection seat is arranged at one end of the substrate, and the detection seat is provided with a socket cylinder for the thermostatic valve core to be installed; the valve handle rotating module includes a movable seat arranged on the other end of the substrate so as to be able to slide forward and backward relative to the detection seat, a valve handle rotating assembly arranged on the movable seat, and a sliding driving mechanism arranged on the other end of the substrate and located outside the movable seat, wherein the sliding driving mechanism drives the movable seat to slide forward and backward relative to the detection seat;
[0007] The valve handle rotating assembly includes a first combination seat arranged at one end of the movable seat adjacent to the detection seat, a rotary cylinder rotatably arranged on the first combination seat, and a rotary drive mechanism capable of driving the rotary cylinder to rotate with a large or small amplitude. The rotary cylinder is provided with an inner cylinder and an outer cylinder, the inner cylinder forms an inner cylinder cavity matching the gear surface at the bottom of the valve handle, the outer cylinder can drive the inner cylinder to be rotatably mounted on the inner cylinder with its front end and forms an outer cylinder cavity behind the inner cylinder with its rear end for the sliding drive mechanism to drive the movable seat to slide toward the detection seat, the rotary cylinder is mounted on the valve handle of the thermostatic valve core with the inner cylinder cavity of the inner cylinder, the inner cylinder cavity is engaged with the gear surface at the bottom of the valve handle, the rotary drive mechanism drives the outer cylinder to rotate with a large or small amplitude, the inner cylinder rotates with the rotation of the outer cylinder, thereby driving the valve handle to rotate.
[0008] As a further technical solution of the utility model: the rotary drive mechanism includes a second combined seat arranged at one end of the movable seat away from the detection seat and a rotating rod seat rotatably arranged on the second combined seat; the rotating rod seat is provided with a clamping cylinder at the end facing the rotating cylinder and a second transmission wheel in the middle thereof, the clamping claw of the clamping claw cylinder penetrates into the outer cylinder cavity, and the clamping claw of the clamping claw cylinder is opened to press against the cavity wall of the outer cylinder cavity.
[0009] As a further technical solution of the utility model: the rotary drive mechanism includes a third combination seat arranged outside the first combination seat and the second combination seat, and a first drive mechanism and a second drive mechanism arranged on the third combination seat, the outer cylinder is provided with a first transmission wheel in the middle thereof, a first transmission belt is provided between the first transmission wheel and the first drive mechanism; a second transmission belt is provided between the second transmission wheel and the second drive mechanism.
[0010] As a further technical solution of the utility model: the base plate is provided with a plurality of first guide rails on the other end thereof, each first guide rail is provided with a first slider which can slide along the first guide rail, and the first slider is connected to the movable seat.
[0011] As a further technical solution of the utility model: the movable seat is provided with a connecting block extending toward the side where the sliding drive mechanism is located, and the middle part of the connecting block is connected to the telescopic rod of the sliding drive mechanism.
[0012] As a further technical solution of the utility model: the substrate is provided with a displacement sensor opposite to the end of the connecting block.
[0013] As a further technical solution of the utility model: it includes a valve core positioning module, which is located outside the detection seat and arranged between the two ends of the substrate. After the thermostatic valve core is installed on the detection seat, the valve core positioning module positions the thermostatic valve core.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model proposes a valve handle rotation structure for thermostatic valve core detection through the cooperation between the substrate, the valve handle rotation module and the valve core positioning module. After the thermostatic valve core is installed on the detection seat, the valve core positioning module positions the thermostatic valve core, and the valve handle rotation module rotates the valve handle of the thermostatic valve core, and the valve handle is automatically rotated, accurately ensuring the accurate angle of the valve handle rotation and controlling the rotation speed to be constant, thereby improving the detection accuracy of the thermostatic valve core. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A first perspective view of the valve handle rotation structure used for thermostatic valve core detection.
[0016] Figure 2 A second viewing angle diagram of the valve handle rotation structure used for thermostatic valve core detection.
[0017] Figure 3 It is a cross-sectional view of the valve handle rotating assembly. DETAILED DESCRIPTION
[0018] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the protection scope of the present invention.
[0019] See also Figure 1 , Figure 2 and Figure 3 A valve handle rotating structure for thermostatic valve core detection is used to position the thermostatic valve core installed on the detection seat 101 and rotate its valve handle. It includes a substrate 10, a valve handle rotating module 20 and a valve core positioning module 30. The detection seat 101 is arranged at one end of the substrate 10, and the detection seat 101 is provided with a socket cylinder 102 for the thermostatic valve core to be installed; the valve handle rotating module 20 is arranged at the other end of the substrate 10 opposite to the detection seat 101, and the valve core positioning module 30 is located outside the detection seat 101 and is arranged between the two ends of the substrate 10. After the thermostatic valve core is installed on the detection seat 101, the valve core positioning module 30 positions the thermostatic valve core, and the valve handle rotating module 20 rotates the valve handle of the thermostatic valve core;
[0020] The valve handle rotating module 20 comprises a movable seat 21 which is arranged on the other end of the substrate 10 and can slide forward and backward relative to the detection seat 101, a valve handle rotating assembly 22 which is arranged on the movable seat 21, and a sliding driving mechanism 23 which is arranged on the other end of the substrate 10 and is located outside the movable seat 21; the substrate 10 is provided with a plurality of first guide rails on the other end thereof, each of which is provided with a first slider which can slide along the first guide rail, and the first slider is connected to the movable seat 21; the movable seat 21 is provided with a connecting block 24 which extends toward the side where the sliding driving mechanism 23 is located, and the middle part of the connecting block 24 is connected to the telescopic rod of the sliding driving mechanism 23, so that the telescopic rod of the sliding driving mechanism 23 can be extended and retracted to drive the movable seat 21 to slide forward and backward along the first guide rail, so as to slide forward and backward relative to the detection seat 101;
[0021] The valve handle rotating assembly 22 includes a first assembly seat 221 disposed at one end of the movable seat 21 adjacent to the detection seat 101, a rotary cylinder 222 rotatably disposed on the first assembly seat 221, and a rotary drive mechanism 223 capable of driving the rotary cylinder 222 to rotate with a large or small amplitude. The rotary cylinder 222 is provided with an inner cylinder 2221 and an outer cylinder 2222. The inner cylinder 2221 is formed with an inner cylinder cavity 201 matching the gear surface at the bottom of the valve handle. The outer cylinder 2222 can drive the inner cylinder 2221 to rotate with its front end. The outer cylinder 2221 is mounted on the inner cylinder 2221 and its rear end is formed with an outer cylinder cavity 202 behind the inner cylinder 2221, for the sliding drive mechanism 23 to drive the movable seat 21 to slide toward the detection seat 101, and the rotating cylinder 222 is mounted on the valve handle of the thermostatic valve core with the inner cylinder cavity 201 of the inner cylinder 2221, and the inner cylinder cavity 201 is engaged with the gear surface at the bottom of the valve handle. The rotating drive mechanism 223 drives the outer cylinder 2222 to rotate in a large or small amplitude, and the inner cylinder 2221 rotates with the rotation of the outer cylinder 2222, thereby driving the valve handle to rotate.
[0022] The rotary drive mechanism 223 includes a second assembly seat 41 arranged at an end of the movable seat 21 away from the detection seat 101, a third assembly seat 42 arranged outside the first assembly seat 221 and the second assembly seat 41, a rotating rod seat 43 rotatably arranged on the second assembly seat 41, and a first driving mechanism 44 and a second driving mechanism 45 arranged on the third assembly seat 42. The outer cylinder 2222 is provided with a first transmission wheel 401 in the middle thereof, and a first transmission belt 402 is provided between the first transmission wheel 401 and the first driving mechanism 44; the rotating rod seat 43 is provided with a clamping cylinder 431 at its end facing the rotating cylinder 222 and a second transmission wheel 403 in the middle thereof, the clamping claw of the clamping claw cylinder 431 penetrates into the outer cylinder cavity 202, and the clamping claw of the clamping claw cylinder 431 is opened to press against the cavity wall of the outer cylinder cavity 202; a second transmission belt 404 is provided between the second transmission wheel 403 and the second driving mechanism 45.
[0023] It can be understood that the method for using the valve handle rotating structure for thermostatic valve core detection of the utility model includes the following steps: the first step is to install the thermostatic valve core into the socket cylinder 102 of the detection seat 101; the second step is that the valve core positioning module 30 positions the thermostatic valve core; the third step is that the sliding drive mechanism 23 drives the movable seat 21 to slide toward the detection seat 101, and the rotating cylinder 222 is mounted on the valve handle of the thermostatic valve core with the inner cylinder cavity 201 of the inner cylinder 2221, and the inner cylinder cavity 201 is engaged with the gear surface at the bottom of the valve handle; the fourth step is that the clamping claw of the clamping claw cylinder 431 is opened to press the cavity of the outer cylinder cavity 202 The outer cylinder 2222 is rotated along with the rotation of the outer cylinder 2222, and the inner cylinder 2221 is rotated along with the rotation of the outer cylinder 2222, thereby driving the valve handle to rotate greatly, and then the clamping claws of the clamping claw cylinder 431 are retracted; in the fifth step, the first driving mechanism 44 drives the outer cylinder 2222 to rotate, and the inner cylinder 2221 is rotated along with the rotation of the outer cylinder 2222, thereby driving the valve handle to rotate slightly; in this way, the valve handle is driven to rotate greatly and the valve handle is driven to rotate slightly in turn, thereby controlling the rotation speed of the valve handle and realizing the accurate rotation of the valve handle.
[0024] Further, in this embodiment, the valve core positioning module 30 includes a positioning seat 31 that can be slidably disposed on the substrate 10 relative to both ends of the substrate 10, a first sliding drive cylinder 32 disposed on the substrate 10 for driving the positioning seat 31 to slide, a positioning plate 33 that can be slidably disposed on the positioning seat 31 relative to the socket tube 102, and a second sliding drive cylinder 34 disposed on the positioning seat 31 for driving the positioning plate 33 to slide;
[0025] The base plate 10 is provided with a plurality of second guide rails between the two ends, and each second guide rail is provided with a second slider that can slide along the second guide rail, and the second slider is connected to the positioning seat 31, so that the telescopic rod of the first sliding drive cylinder 32 is connected to the positioning seat 31, and the telescopic rod of the first sliding drive cylinder 32 is extended and retracted to drive the positioning seat 31 to slide along the second guide rails and move forward and backward relative to the two ends of the base plate 10;
[0026] The positioning seat 31 is provided with a plurality of third guide rails on a surface thereof facing the positioning plate 33, and each third guide rail is provided with a third slider that can slide along the third guide rail, and the third slider is connected to the positioning plate 33, so that the telescopic rod of the second sliding drive cylinder 34 is connected to the positioning plate 33, and the telescopic rod of the second sliding drive cylinder 34 is extended and retracted, so that the positioning plate 33 can be driven to slide along the third guide rail and move forward and backward relative to the socket cylinder 102;
[0027] The positioning plate 33 is provided with a positioning groove 331 on the side facing the socket tube 102 and a through-hole 332 for the valve handle to pass through is provided in the positioning groove 331. After the thermostatic valve core is installed in the socket tube 102, the valve handle passes through the through-hole 332 under the drive of the first sliding drive cylinder 32 and the second sliding drive cylinder 34, and the positioning plate 33 presses the thermostatic valve core to be positioned on the socket tube 102 with the positioning groove 331.
[0028] Furthermore, in this embodiment, the base plate 10 is provided with a displacement sensor 103 opposite to the end of the connecting block 24 to control the sliding amplitude of the movable seat 21 .
[0029] To sum up, the utility model is a valve handle rotation structure for thermostatic valve core detection, through the cooperation between the substrate 10, the valve handle rotation module 20 and the valve core positioning module 30. After the thermostatic valve core is installed on the detection seat 101, the valve core positioning module 30 can position the thermostatic valve core, and the valve handle rotation module 20 can rotate the valve handle of the thermostatic valve core, so as to automatically rotate the valve handle, accurately ensure the accurate angle of the valve handle rotation and control the rotation speed to be constant, thereby improving the detection accuracy of the thermostatic valve core.
[0030] As long as it does not violate the creative idea of the utility model, any combination of various different embodiments of the utility model should be regarded as the content disclosed by the utility model; within the technical concept of the utility model, any simple modification of the technical solution and any combination of different embodiments that do not violate the creative idea of the utility model should be within the protection scope of the utility model.
Claims
1. A valve handle rotating structure for thermostatic valve core detection, used for rotating the valve handle of a thermostatic valve core installed on a detection seat (101), characterized in that: The invention comprises a substrate (10) and a valve handle rotating module (20), wherein a detection seat (101) is arranged at one end of the substrate (10), and the detection seat (101) is provided with a socket cylinder (102) for inserting a thermostatic valve core; the valve handle rotating module (20) comprises a movable seat (21) arranged on the other end of the substrate (10) so as to be able to slide forward and backward relative to the detection seat (101), a valve handle rotating assembly (22) arranged on the movable seat (21), and a sliding driving mechanism (23) arranged on the other end of the substrate (10) and located outside the movable seat (21), wherein the sliding driving mechanism (23) drives the movable seat (21) to slide forward and backward relative to the detection seat (101); The valve handle rotating assembly (22) comprises a first assembly seat (221) arranged at one end of the movable seat (21) adjacent to the detection seat (101), a rotary cylinder (222) rotatably arranged on the first assembly seat (221), and a rotary drive mechanism (223) capable of driving the rotary cylinder (222) to rotate in a large or small range, wherein the rotary cylinder (222) is provided with an inner cylinder (2221) and an outer cylinder (2222), wherein the inner cylinder (2221) is formed with an inner cylinder cavity (201) matching the gear surface at the bottom of the valve handle, and the outer cylinder (2222) is capable of driving the inner cylinder (2221) to rotate with its front end. The rotary cylinder (222) is rotatably mounted on the inner cylinder (2221) and an outer cylinder cavity (202) is formed at its rear end behind the inner cylinder (2221) for the sliding drive mechanism (23) to drive the movable seat (21) to slide toward the detection seat (101). The rotary cylinder (222) is mounted on the valve handle of the thermostatic valve core with the inner cylinder cavity (201) of the inner cylinder (2221). The inner cylinder cavity (201) is engaged with the gear surface at the bottom of the valve handle. The rotary drive mechanism (223) drives the outer cylinder (2222) to rotate in a large or small range. The inner cylinder (2221) rotates with the rotation of the outer cylinder (2222), thereby driving the valve handle to rotate.
2. The valve handle rotating structure for thermostatic valve core detection according to claim 1, characterized in that: The rotary drive mechanism (223) comprises a second assembly seat (41) arranged at one end of the movable seat (21) away from the detection seat (101) and a rotary rod seat (43) rotatably arranged on the second assembly seat (41); the rotary rod seat (43) is provided with a clamping cylinder (431) at one end thereof facing the rotary cylinder (222) and a second transmission wheel (403) in the middle thereof; the clamping claw of the clamping claw cylinder (431) penetrates into the outer cylinder cavity (202), and the clamping claw of the clamping claw cylinder (431) is opened to press against the cavity wall of the outer cylinder cavity (202).
3. The valve handle rotating structure for thermostatic valve core detection according to claim 2, characterized in that: The rotary drive mechanism (223) comprises a third assembly seat (42) arranged outside the first assembly seat (221) and the second assembly seat (41), and a first drive mechanism (44) and a second drive mechanism (45) arranged on the third assembly seat (42); the outer cylinder (2222) is provided with a first transmission wheel (401) in the middle thereof, and a first transmission belt (402) is provided between the first transmission wheel (401) and the first drive mechanism (44); and a second transmission belt (404) is provided between the second transmission wheel (403) and the second drive mechanism (45).
4. The valve handle rotating structure for thermostatic valve core detection according to claim 1, characterized in that: The base plate (10) is provided with a plurality of first guide rails at the other end thereof, each first guide rail is provided with a first sliding block capable of sliding along the first guiding block, and the first sliding block is connected to the movable seat (21).
5. The valve handle rotating structure for thermostatic valve core detection according to claim 1, characterized in that: The movable seat (21) is provided with a connecting block (24) extending toward the side where the sliding drive mechanism (23) is located, and the middle part of the connecting block (24) is connected to the telescopic rod of the sliding drive mechanism (23).
6. The valve handle rotating structure for thermostatic valve core detection according to claim 5, characterized in that: The base plate (10) is provided with a displacement sensor (103) opposite to the end of the connection block (24).
7. The valve handle rotating structure for thermostatic valve core detection according to claim 1, characterized in that: The valve core positioning module (30) is located outside the detection seat (101) and is arranged between the two ends of the substrate (10). After the thermostatic valve core is installed on the detection seat (101), the valve core positioning module (30) positions the thermostatic valve core.