Visual detection mechanism for bottom of heat shrinkage film of barrel surface

By designing a bottom detection system for the barrel surface heat shrink film including a segmented belt bearing conveying assembly and a visual detection mechanism in the barrel surface processing, the light source and camera assembly combined with the prism assembly is used to solve the leakage of traditional detection relying on human eye judgment. The misjudgment of problems has been determined, and efficient detection of the heat shrink film at the bottom of the barrel surface has been achieved, improving product quality.

CN222318818UActive Publication Date: 2025-01-07SUZHOU TAIYI TESTING EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420009072.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2025-01-07
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

In traditional barrel surface processing, the bottom detection of heat shrink film relies on human eye judgment, and there are problems of misjudgment and incomplete detection, especially due to belt occlusion, the bottom detection is incomplete, which affects product quality.

Method used

Design a visual inspection mechanism at the bottom of the barrel surface heat shrink film, including a segmented belt bearing conveying assembly and a visual inspection mechanism. The visual inspection mechanism is located below the belt gap, and uses a light source assembly, a camera assembly and a prism assembly to achieve the matching through a reflective prism. The detection of the bottom heat shrink film solves the blind spot problem.

Benefits of technology

Automatic detection of damaged and irregular folds of heat shrink film at the bottom of the barrel surface is achieved, which improves detection rate and improves product quality and detection accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222318818U_ABST
    Figure CN222318818U_ABST
Patent Text Reader

Abstract

The utility model discloses a barrel surface heat shrinkage film bottom visual inspection mechanism, which comprises a conveying mechanism and a visual inspection mechanism, the conveying mechanism comprises a sectional belt bearing and conveying assembly, the belt bearing and conveying assembly comprises two conveying belts, a gap is arranged between the two conveying belts, and the visual inspection mechanism is arranged between the two conveying belts. The thermal shrinkage film detection device has the advantages that the barrel surface is conveyed to the gap between the two conveying belts through the conveying belts, and the thermal shrinkage film at the bottom of the barrel surface is detected by the visual detection mechanism below the gap, so that the problem that dead angles exist at the bottom of the detected barrel surface is solved; and the detection rate of bottom barrel surface shrinkage film damage and non-standard wrinkles is improved, so that the product quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a visual detection mechanism, in particular to a visual detection mechanism for the bottom of a barrel surface heat shrink film. Background Art

[0002] In the process of traditional barrel noodle processing and production, heat shrink film wrapping is an indispensable step. The complete heat shrink film can ensure the hygiene and safety of food, and prevent food from getting damp, packaging from being damaged, and other incidents that affect product safety. The integrity detection of heat shrink film relies entirely on human judgment, which is not only time-consuming and labor-intensive, but also prone to missed judgments and misjudgments, making it difficult to control quality. In the existing barrel noodle industry, the inspection agencies have belts blocking the edge of the barrel surface, and the bottom inspection area is mostly imperfect. To solve this problem, we need to use a heat shrink film intelligent visual inspection system to automatically detect the damage and irregular wrinkles of the barrel surface shrink film, so as to save manpower while ensuring product quality. Summary of the invention

[0003] Purpose of the invention: The purpose of the utility model is to provide a visual inspection mechanism for the bottom of a barrel surface heat shrink film in view of the deficiencies in the prior art.

[0004] Technical solution: The utility model discloses a visual inspection mechanism for the bottom of a barrel surface heat shrinkable film, comprising a conveying mechanism and a visual inspection mechanism, wherein the conveying mechanism comprises a segmented belt-borne conveying assembly, wherein the belt-borne conveying assembly comprises two conveying belts, and a gap is provided between the two conveying belts, wherein the visual inspection mechanism is erected below the gap.

[0005] Preferably, the width of the gap is smaller than the radius of the bottom surface of the barrel.

[0006] Preferably, the visual inspection mechanism comprises a base, a light source assembly, a camera assembly and a prism assembly, the camera assembly and the prism assembly are mounted on the base, and the light source assembly is installed on the lower end surface of the conveyor belt.

[0007] Preferably, the lighting direction of the light source assembly is toward the gap and the lighting direction can be fine-tuned.

[0008] Preferably, the prism assembly is mounted directly below the gap.

[0009] Preferably, the prism assembly comprises a mirror seat mounted on a base and a reflective prism mounted on the mirror seat, wherein the reflective prism forms an angle of 45° with the plane where the conveyor belt is located.

[0010] Preferably, the camera assembly comprises a visual inspection camera whose scanning direction is toward the emission direction of the reflective prism.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the barrel surface is conveyed to the gap between the two conveyor belts by the conveyor belt, and the visual inspection mechanism below the gap detects the heat shrink film at the bottom of the barrel surface, thereby solving the problem of blind spots at the bottom of the barrel surface inspection, and improving the detection rate of damaged shrink film and irregular wrinkles at the bottom of the barrel surface, thereby improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a structural schematic diagram of a visual inspection mechanism for the bottom of a barrel surface heat shrink film according to the utility model;

[0013] Figure 2 The utility model is a structural schematic diagram of a visual detection mechanism in a visual detection mechanism for the bottom of a barrel surface heat shrink film.

[0014] In the figure: 1. conveyor belt; 2. light source assembly; 3. prism assembly; 31. mirror seat; 32. reflecting prism; 4. visual inspection camera; 5. base. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0017] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] The technical solution of the present invention is described in detail with specific embodiments below. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.

[0019] A visual inspection mechanism for the bottom of a heat shrink film on a barrel surface includes a conveying mechanism and a visual inspection mechanism. The conveying mechanism includes a segmented belt-carrying conveying assembly, and the belt-carrying conveying assembly includes two conveying belts 1. A gap is provided between the two conveying belts 1, and a visual inspection mechanism is set up below the gap. The advantage of this technical solution is that the barrel surface is conveyed to the gap between the two conveying belts 1 by the conveying belts 1, and the visual inspection mechanism below the gap detects the heat shrink film at the bottom of the barrel surface, which solves the problem of dead angles at the bottom of the barrel surface detection, improves the detection rate of damaged barrel surface shrink film and irregular wrinkles, and thus improves product quality.

[0020] In order to prevent the barrel surface from tipping over at the gap during the conveying inspection process, the width of the gap needs to be set smaller than the radius of the bottom surface of the barrel surface.

[0021] During specific implementation, the visual inspection mechanism includes a base 5, a light source assembly 2, a camera assembly and a prism assembly 3. The camera assembly and the prism assembly 3 are mounted on the base 5. The light source assembly 2 is installed on the lower end surface of the conveyor belt 1. The lighting direction of the light source assembly 2 is toward the gap and the lighting direction can be fine-tuned. The prism assembly 3 is mounted directly below the gap. The prism assembly 3 includes a mirror seat 31 installed on the base 5 and a reflecting prism 32 installed on the mirror seat 31. The reflecting prism 32 forms an angle of 45° with the plane where the conveyor belt 1 is located. The camera assembly includes a visual inspection camera 4 whose scanning direction is toward the emission direction of the reflecting prism 32.

[0022] The barrel surface is transmitted to the gap between the conveyor belts 1 through the conveyor belt 1, and the light emitted by the light source component 2 is mapped to the bottom of the barrel surface through the gap. The image is reflected to the visual inspection camera 4 through the reflection prism 32. By adjusting the angle of the light source, images of different qualities are presented. This mechanism solves the problem of blind spots in the bottom of the barrel surface detection, makes the visually collected image clearer, and is more convenient for the calculation of the AI ​​algorithm, shortens the algorithm calculation time, and has higher detection accuracy.

[0023] In the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first feature is in direct contact with the second feature, or the first feature and the second feature are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.

[0024] Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples without contradicting each other.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A visual inspection mechanism for the bottom of a barrel heat shrink film, comprising a conveying mechanism and a visual inspection mechanism, characterized in that: The conveying mechanism comprises a segmented belt-borne conveying assembly, the belt-borne conveying assembly comprises two conveying belts, a gap is provided between the two conveying belts, and the visual detection mechanism is erected below the gap.

2. A visual inspection mechanism for the bottom of a barrel heat shrinkable film according to claim 1, characterized in that: The width of the gap is smaller than the radius of the bottom surface of the barrel surface.

3. The visual inspection mechanism for the bottom of the heat shrinkable film on the barrel surface according to claim 1, characterized in that: The visual inspection mechanism comprises a base, a light source assembly, a camera assembly and a prism assembly. The camera assembly and the prism assembly are mounted on the base, and the light source assembly is installed on the lower end surface of the conveyor belt.

4. A visual inspection mechanism for the bottom of a barrel heat shrinkable film according to claim 3, characterized in that: The lighting direction of the light source assembly is toward the gap and the lighting direction can be fine-tuned.

5. The visual inspection mechanism for the bottom of the heat shrinkable film on the barrel surface according to claim 3, characterized in that: The prism assembly is arranged directly below the gap.

6. A visual inspection mechanism for the bottom of a barrel heat shrinkable film according to claim 5, characterized in that: The prism assembly comprises a mirror seat mounted on a base and a reflecting prism mounted on the mirror seat, wherein the reflecting prism forms an angle of 45° with the plane where the conveyor belt is located.

7. A visual inspection mechanism for the bottom of a barrel heat shrinkable film according to claim 6, characterized in that: The camera assembly includes a visual inspection camera whose scanning direction is toward the emission direction of the reflective prism.