UPS finished product testing device
By designing an automated UPS finished test device, the continuous transmission and automatic clamping of UPS is achieved using conveyor belts and electric push rods, which solves the problems of inefficient manual connections and damage to the interface in the prior art, and improves the testing efficiency and safety.
Patent Information
- Application Number
- CN202420005808.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-02
AI Technical Summary
The existing UPS finished product detection device requires manual connection of the detection probe to the power interface of the finished UPS, resulting in inefficient work and potential damage to the power interface.
A UPS finished product testing device is designed, using a conveyor belt and electric push rod to realize continuous transmission and automatic clamping of UPS, position detection is performed through the first and second gratings, and the plug and electric push rod are automatically connected to the power interface to build UPS and Power connection to the test platform.
Improve the efficiency of finished product testing, avoid interface damage caused by manual operation, and realize automated power connection and testing.
Smart Images

Figure CN222319105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of uninterruptible power supply, in particular to a UPS finished product testing device. Background Art
[0002] Uninterruptible power supply, or UPS for short, is an uninterruptible power supply with an energy storage device. It is mainly used to provide uninterruptible power supply to some equipment that requires high power stability. When the mains input is normal, the UPS stabilizes the mains and supplies it to the load. At this time, the UPS is an AC voltage stabilizer, and it also charges the battery inside the machine; when the mains power is interrupted, the UPS immediately switches the DC power of the battery to the load through the inverter switching method to continue to supply 220V AC power to the load, so that the load maintains normal operation and protects the load software and hardware from damage. UPS equipment usually provides protection against overvoltage or undervoltage. In the UPS production process, it needs to go through multiple inspection processes, and the finished product inspection is the last inspection process. For product quality, the importance of finished product inspection is very high.
[0003] After massive searches, the prior art was found: Publication No. CN215340235U discloses a UPS detection device, including a base and a support frame arranged at the upper end of the base; a conveyor belt is arranged on the base in the horizontal direction, a lifting plate is arranged above the conveyor belt in the horizontal direction, the lifting plate and the conveyor belt are connected by a lifting mechanism, the lifting plate is used to place the UPS device, and moves downward under the pressure of the UPS device, and the lifting mechanism is used to drive the lifting plate to reset; the left and right ends of the lifting plate are symmetrically provided with clamping mechanisms, and the clamping mechanism is rotatably connected to the lifting plate; the upper part of the clamping mechanism is symmetrically provided with a detection mechanism that is slidably connected to the support frame, and the top of the support frame is provided with a driving mechanism that drives the detection mechanism to move left and right. In the above manner, the utility model uses the weight of the UPS to press down the lifting plate, and drives the UPS to move left and right through the conveyor belt, so that the clamping mechanism clamps the UPS, and the driving mechanism drives the detection mechanism to align with the UPS, thereby completing the detection.
[0004] In summary, finished product inspection is the last inspection process in UPS production. Compared with other inspection processes, finished product inspection requires connecting the inspection probe to the power interface of the finished UPS. Traditional inspection methods mostly use manual connection, which is not only inefficient, but also the improper way of plugging and unplugging the connector may cause damage to the power interface of the UPS. Utility Model Content
[0005] The purpose of the utility model is to provide a UPS finished product testing device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a UPS finished product testing device, comprising a controller, a transmission slot, a positioning frame, a travel frame, a vertical plate, a plug, a mounting frame and a mounting slot, wherein a conveyor belt is arranged inside the transmission slot, and a controller is mounted on the surface of one side of the transmission slot, vertical plates are welded on both sides of the upper end of the transmission slot, symmetrically distributed positioning frames are welded inside the vertical plates, and travel frames are arranged inside the positioning frames, and symmetrically distributed first electric push rods are arranged between the positioning frames and the travel frames, a positioning slot is opened on the surface of one end of the travel frame, and a fixing plate is symmetrically welded on the inner wall of the other end of the travel frame, a second electric push rod is arranged on the surface of the fixing plate, and one end of the second electric push rod is connected to the mounting slot, a mounting frame is slidably mounted inside the mounting slot, and a plug is embedded and mounted on the surface of the mounting frame.
[0007] Preferably, a servo motor is provided on the surface of the transmission trough facing away from the controller, and the conveyor belt is connected to the servo motor.
[0008] Preferably, a first grating and a second grating are respectively installed on the inner walls on both sides of the upper end of the transmission slot.
[0009] Preferably, the mounting bracket corresponds to the position of the positioning slot.
[0010] Preferably, one end of each of the plugs is connected to a transmission line, and each of the plugs is connected to a controller.
[0011] Preferably, a positioning hole is provided on one side surface of the mounting frame, and a locking knob is inserted into one side surface of the mounting groove.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model continuously transmits the finished UPS through the conveyor belt, the first grating and the second grating can detect the position of the finished UPS, when the power interface of the UPS corresponds to the plug position, the conveyor belt is stopped, and the travel frame is pushed out in cooperation with the first electric push rod, the travel frame can be clamped on the outer walls on both sides of the finished UPS, and the positioning groove can be sleeved on the outside of the UPS power socket, the second electric push rod is pushed out, the plug is connected to the power socket of the UPS, the power connection between the UPS and the test platform is established, and the finished product test can be carried out, with higher testing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the main cross-sectional structure of the travel frame of the utility model;
[0015] Figure 3 It is a schematic diagram of the main cross-sectional structure of the mounting frame and the mounting groove of the utility model.
[0016] In the figure: 1. controller; 2. transmission slot; 3. conveyor belt; 4. servo motor; 5. first grating; 6. positioning frame; 7. travel frame; 8. vertical plate; 9. first electric push rod; 10. second electric push rod; 11. second grating; 12. positioning slot; 13. plug; 14. mounting frame; 15. mounting slot; 16. fixing plate; 17. transmission line; 18. positioning hole; 19. locking knob. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figures 1 to 3 The utility model provides an embodiment: a UPS finished product testing device, including a controller 1, a transmission slot 2, a positioning frame 6, a travel frame 7, a vertical plate 8, a plug 13, a mounting frame 14 and a mounting slot 15, a conveyor belt 3 is arranged inside the transmission slot 2, and the controller 1 is installed on one side of the transmission slot 2, a servo motor 4 is arranged on the side of the transmission slot 2 away from the controller 1, and the conveyor belt 3 is connected to the servo motor 4, the first grating 5 and the second grating 11 are respectively installed on the inner walls of the upper end of the transmission slot 2, the conveyor belt 3 continuously transmits the finished UPS, the first grating 5 and the second grating 11 can pass through the finished UPS for position detection, and when the power interface of the UPS corresponds to the position of the plug 13, the conveyor belt 3 is stopped.
[0019] Vertical plates 8 are welded on both sides of the upper end of the transmission slot 2, and symmetrically distributed positioning frames 6 are welded inside the vertical plates 8. Travel frames 7 are arranged inside the positioning frames 6, and symmetrically distributed first electric push rods 9 are arranged between the positioning frames 6 and the travel frames 7. A positioning groove 12 is opened on the surface of one end of the travel frame 7, and the mounting frame 14 corresponds to the position of the positioning groove 12. A fixing plate 16 is symmetrically welded on the inner wall of the other end of the travel frame 7. A second electric push rod 10 is arranged on the surface of the fixing plate 16, and one end of the second electric push rod 10 is connected to a mounting groove 15. A mounting frame 14 is slidably installed inside the mounting groove 15. A positioning hole 18 is opened on the surface of one side of the mounting frame 14, and one side of the mounting groove 15 A locking knob 19 is inserted on the surface, and a plug 13 is embedded and installed on the surface of the mounting frame 14. One end of the plug 13 is connected to a transmission line 17, and the plug 13 is connected to the controller 1. When the power interface of the UPS corresponds to the position of the plug 13, the conveyor belt 3 is stopped, and the travel frame 7 is pushed out in conjunction with the first electric push rod 9. The travel frame 7 can be clamped on the outer walls on both sides of the finished UPS, and the positioning groove 12 can be sleeved on the outside of the UPS power socket. The second electric push rod 10 is pushed out to connect the plug 13 to the power socket of the UPS, and the power connection between the UPS and the test platform is established, so that the finished product test can be carried out, with higher testing efficiency.
[0020] During actual use, the conveyor belt 3 continuously transmits the finished UPS, and the first grating 5 and the second grating 11 can detect the position of the finished UPS. When the power interface of the UPS corresponds to the position of the plug 13, the conveyor belt 3 is stopped, and the travel frame 7 is pushed out in conjunction with the first electric push rod 9. The travel frame 7 can be clamped on the outer walls on both sides of the finished UPS, and the positioning groove 12 can be sleeved on the outside of the UPS power socket. The second electric push rod 10 is pushed out to connect the plug 13 to the power socket of the UPS, and the power connection between the UPS and the test platform is established, so that the finished product test can be carried out, with higher testing efficiency.
[0021] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A UPS finished product testing device, comprising a controller (1), a transmission slot (2), a positioning frame (6), a travel frame (7), a vertical plate (8), a plug (13), a mounting frame (14) and a mounting slot (15), characterized in that: A conveyor belt (3) is arranged inside the transmission slot (2), and a controller (1) is installed on the surface of one side of the transmission slot (2). Vertical plates (8) are welded on both sides of the upper end of the transmission slot (2), and symmetrically distributed positioning frames (6) are welded inside the vertical plates (8). A travel frame (7) is arranged inside the positioning frame (6), and a symmetrically distributed first electric push rod (9) is arranged between the positioning frame (6) and the travel frame (7). A positioning groove (12) is opened on the surface of one end of the travel frame (7), and a fixing plate (16) is symmetrically welded on the inner wall of the other end of the travel frame (7). A second electric push rod (10) is arranged on the surface of the fixing plate (16), and one end of the second electric push rod (10) is connected to a mounting groove (15). A mounting frame (14) is slidably installed inside the mounting groove (15), and a plug (13) is embedded and installed on the surface of the mounting frame (14).
2. A UPS finished product testing device according to claim 1, characterized in that: A servo motor (4) is provided on the surface of the transmission slot (2) on the side facing away from the controller (1), and the conveyor belt (3) is connected to the servo motor (4).
3. A UPS finished product testing device according to claim 1, characterized in that: A first grating (5) and a second grating (11) are respectively installed on the inner walls on both sides of the upper end of the transmission slot (2).
4. A UPS finished product testing device according to claim 1, characterized in that: The mounting frame (14) corresponds to the position of the positioning slot (12).
5. A UPS finished product testing device according to claim 1, characterized in that: One end of each of the plugs (13) is connected to a transmission line (17), and each of the plugs (13) is connected to a controller (1).
6. A UPS finished product testing device according to claim 1, characterized in that: A positioning hole (18) is provided on one side surface of the mounting frame (14), and a locking knob (19) is inserted into one side surface of the mounting groove (15).
Citation Information
Patent Citations
UPS detection device
CN215340235U