Counting device for rolled products
By designing a roll-shaped product counting device, using a laser sensor and photoinductor to accurately count and verify the product quantity, the problem that electroplating industry enterprises cannot confirm equipment output is solved, and the efficiency and accuracy of the production line are improved.
Patent Information
- Application Number
- CN202323430525.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-15
AI Technical Summary
Due to the different number of incoming materials and product lengths of each roll, electroplating processing companies cannot accurately confirm the quantity of products in the electroplating wire, and cannot check with the incoming material sheet, and thus cannot confirm the equipment output.
Design a roll-shaped product counting device, including bracket assembly, fixing device, counter, and photoinductor, calculate the number of product particles by sensing positioning hole of the laser sensor, and switch the photoinductor induction connector to achieve continuous counting. And record and automatically clear through PLC program to simplify operations and reduce manual intervention.
Accurate counting and verification of product quantity is achieved, reducing the possibility of material dropping and mixing batches, saving time, and improving the efficiency and accuracy of the production line.
Smart Images
Figure CN222319480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electroplating equipment, in particular to a roll product counting device. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. Electroplating can prevent metal oxidation (such as rust), improve wear resistance, conductivity, reflectivity, corrosion resistance (copper sulfate, etc.) and enhance aesthetics. The outer layer of many coins is also electroplated. Electroplating is widely used in the electronics industry to deposit conductive metals used in printed circuit boards, connectors and semiconductor interconnects.
[0003] Electroplating processing companies have difficulty in determining the actual number of particles produced due to the different number of particles in each roll of incoming materials and the different lengths of each roll of products. Therefore, the number of products is not confirmed during the entire process of the electroplating line, and it is impossible to check it with the number on the incoming material list, which makes it impossible to confirm the output of the equipment. Utility Model Content
[0004] The embodiment of the present application provides a roll product counting device to solve the problem in the prior art that electroplating processing enterprises have difficulty in determining the actual number of particles produced due to the different number of particles in each roll of incoming materials and the different lengths of each roll of products. Therefore, the number of products is not confirmed in the overall process of the electroplating line, and it is impossible to check it with the number on the incoming material list, which leads to the technical problem that the equipment output cannot be confirmed.
[0005] The technical solution adopted in the embodiment of the present application is as follows:
[0006] A roll product counting device comprises a bracket assembly, a fixing device for fixing products, a through-beam laser sensor for sensing and calculating the number of products, a counter for recording the number of product positioning holes, a photoelectric sensor for sensing the switching count of product joints, and a bent bottom plate for supporting the counter; the fixing device is installed at the bottom end of the bracket assembly; the through-beam laser sensor is installed at the upper and lower ends of the bracket assembly respectively; the photoelectric sensor is installed at the top of the bracket assembly; the bent bottom plate is arranged on the bracket assembly; and the counter is arranged on the bent bottom plate.
[0007] A further technical solution is: the bracket assembly includes a fixing plate, an upper supporting plate for supporting the through-beam laser sensor, a first lower supporting plate for supporting the fixing device, and a second lower supporting plate for supporting the through-beam laser sensor; the upper supporting plate is installed on the top of the fixing plate; the first lower supporting plate and the second lower supporting plate are both installed on the bottom of the fixing plate; three groups of first long waist holes arranged in a linear array are opened on the upper supporting plate; the through-beam laser sensor and the photoelectric sensor are both installed on the first long waist holes opened on the upper supporting plate; two groups of symmetrically arranged second long waist holes are opened on the first lower supporting plate; the fixing device is respectively installed on the two groups of the second long waist holes opened on the first lower supporting plate; the second lower supporting plate is opened on the third long waist hole; the through-beam laser sensor is installed on the third long waist hole opened on the second lower supporting plate.
[0008] A further technical solution is: the fixing device includes a threaded rod, a roller for fixing the product and a nut for fixing the threaded rod; the threaded rod is arranged on the roller; the threaded rod passes through the second long waist hole and is threadedly connected to the nut; a slot for limiting the product is provided on the roller.
[0009] A further technical solution is: two groups of symmetrically arranged fourth long waist holes are provided on the fixed plate; the upper support plate is fixedly connected to the top ends of the two groups of fourth long waist holes provided on the fixed plate by means of suitable bolts and nuts; the first lower support plate and the second lower support plate are respectively fixedly connected to the bottom ends of the two groups of fourth long waist holes provided on the fixed plate by means of suitable bolts and nuts.
[0010] A further technical solution is: the fixing plate, the upper support plate, the first lower support plate and the second lower support plate are all made of stainless steel.
[0011] A further technical solution is: the roller is made of stainless steel.
[0012] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0013] 1. Due to the use of bracket components, fixtures, through-beam laser sensors, counters, photoelectric sensors and the setting of the bent bottom plate, when it is necessary to count the products, first limit the products on the fixtures so that the through-beam laser sensor can sense the positioning holes normally. By sensing the positioning holes through the through-beam laser sensor, the number of product particles on a single roll of products can be accurately calculated. The photoelectric sensor senses the product joint, on the one hand, the counting of the previous roll of products is ended, and on the other hand, the counting of the next roll of products is started, so as to achieve continuous and uninterrupted recording of the number of product particles. The working state of the two counting display screens on the counter is switched through the PLC program, so that the counter records the data for 30 seconds, which is convenient for the production line personnel to check the documents. After 30 seconds, the data is automatically cleared to prepare for the counting of the next roll of products. The whole operation process is simple and reliable, while liberating labor and saving time. The number of product particles can be checked on the production line at the first time, reducing the possibility of material drop and mixed batches.
[0014] 2. Since both the through-beam laser sensor and the photoelectric sensor can be detachably fixedly installed on the first long waist hole opened on the upper support plate, and the through-beam laser sensor can be detachably fixedly installed on the third long waist hole opened on the second lower support plate, it is convenient for the staff to adjust the positions of the through-beam laser sensor and the photoelectric sensor accordingly. Since the two groups of second long waist holes opened on the first lower support plate are respectively installed with fixing devices, the staff can conveniently adjust the distance between the two groups of fixing devices, so that products of different sizes can be fixed between the two groups of fixing devices.
[0015] 3. Since the threaded rod at the bottom of the roller passes through the second long waist hole and is threadedly connected to the nut, it is convenient for the staff to disassemble, replace and install the fixing device, and it is also convenient for the staff to adjust the distance between the two sets of rollers, so that the slots opened on the two sets of rollers can fix the product.
[0016] 4. Since the upper support plate is fixedly connected to the top of the two groups of fourth long waist holes opened in the fixed plate by means of matching bolts and nuts, it is convenient for the staff to disassemble, replace and install the upper support plate. Since the first lower support plate and the second lower support plate are fixedly connected to the bottom of the two groups of fourth long waist holes opened in the fixed plate by means of matching bolts and nuts, it is convenient for the staff to disassemble, replace and install the first lower support plate and the second lower support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The figure is a schematic diagram of the overall structure of a roll product counting device in an embodiment of the utility model.
[0018] Figure 2 It is a partial structural schematic diagram for reflecting the bracket assembly in the embodiment of the utility model.
[0019] Figure 3It is a partial structural schematic diagram for reflecting the fixing device in the embodiment of the utility model.
[0020] Figure 4 It is a partial structural schematic diagram for reflecting the position relationship between the card slot and the roller in the embodiment of the utility model.
[0021] In the figure: 1. bracket assembly; 11. fixing plate; 111. fourth long waist hole; 12. upper support plate; 121. first long waist hole; 13. first lower support plate; 131. second long waist hole; 14. second lower support plate; 141. third long waist hole; 2. fixing device; 21. threaded rod; 22. roller; 221. slot; 23. nut; 3. opposing laser sensor; 4. counter; 5. photoelectric sensor; 6. bent bottom plate. DETAILED DESCRIPTION
[0022] The embodiment of the present application provides a roll product counting device to solve the problem in the prior art that electroplating processing enterprises have difficulty in determining the actual number of particles produced due to the different number of particles in each roll of incoming materials and the different lengths of each roll of products. Therefore, the number of products is not confirmed in the overall process of the electroplating line, and it is impossible to check it with the number on the incoming material list, which leads to the technical problem that the equipment output cannot be confirmed.
[0023] The technical solution in the embodiment of the present application is to solve the above problems, and the overall idea is as follows:
[0024] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0025] A roll product counting device, such as Figure 1 As shown, it includes a bracket assembly 1, a fixing device 2 for fixing products, a through-beam laser sensor 3 for sensing and calculating the number of products, a counter 4 for recording the number of product positioning holes, a photoelectric sensor 5 for sensing the switching count of product joints, and a bent bottom plate 6 for supporting the counter 4. The fixing device 2 is installed at the bottom end of the bracket assembly 1. The through-beam laser sensor 3 is installed at the upper and lower ends of the bracket assembly 1 respectively. The photoelectric sensor 5 is installed at the top of the bracket assembly 1. The bent bottom plate 6 is set on the bracket assembly 1. The counter 4 is set on the bent bottom plate 6.
[0026] The fixing device 2 is detachably fixedly mounted on the bottom end of the bracket assembly 1. The through-beam laser sensor 3 is detachably fixedly mounted on the upper and lower ends of the bracket assembly 1, respectively. The photoelectric sensor 5 is detachably fixedly mounted on the top end of the bracket assembly 1. The bent bottom plate 6 is fixedly connected to the bottom end of the bracket assembly 1. The counter 4 is fixedly connected to the bent bottom plate 6. The through-beam laser sensor 3 and the photoelectric sensor 5 are both electrically connected to the counter 4. Two counting display screens are provided on the counter 4. The counter 4 is controlled by a PLC module. By writing a PLC program, two counting display screens are set to switch back and forth, and the result of the previous roll counting is saved for 30 seconds, which is convenient for the production line personnel to check and record.
[0027] Due to the use of the bracket assembly 1, the fixture 2, the through-beam laser sensor 3, the counter 4, the photoelectric sensor 5 and the bent bottom plate 6, when it is necessary to count the product, the product is first limited on the fixture 2 so that the through-beam laser sensor 3 can sense the positioning hole normally. By sensing the positioning hole by the through-beam laser sensor 3, the number of product particles on a single roll of product can be accurately calculated. By sensing the product joint by the photoelectric sensor 5, on the one hand, the counting of the previous roll of product is ended, and on the other hand, the counting of the next roll of product is started, so as to achieve continuous and uninterrupted recording of the number of product particles. The working state of the two counting display screens on the counter 4 is switched through the PLC program, so that the counter records the data for 30 seconds, so as to facilitate the production line personnel to check the documents. After 30 seconds, the data is automatically cleared to prepare for the counting of the next roll of product. The whole operation process is simple and reliable, while liberating labor and saving time. The number of product particles can be checked on the production line at the first time, reducing the possibility of material drop and mixed batches.
[0028] like Figure 2 As shown, the bracket assembly 1 includes a fixing plate 11, an upper supporting plate 12 for supporting the through-beam laser sensor 3, a first lower supporting plate 13 for supporting the fixing device 2, and a second lower supporting plate 14 for supporting the through-beam laser sensor 3. The upper supporting plate 12 is mounted on the top of the fixing plate 11. The first lower supporting plate 13 and the second lower supporting plate 14 are both mounted on the bottom of the fixing plate 11. The upper supporting plate 12 is provided with three groups of first long waist holes 121 arranged in a linear array. The through-beam laser sensor 3 and the photoelectric sensor 5 are both mounted on the first long waist holes 121 provided on the upper supporting plate 12. The first lower supporting plate 13 is provided with two groups of second long waist holes 131 arranged symmetrically. The fixing device 2 is respectively mounted on the two groups of second long waist holes 131 provided on the first lower supporting plate 13. The second lower supporting plate 14 is provided with a third long waist hole 141. The through-beam laser sensor 3 is mounted on the third long waist hole 141 provided on the second lower supporting plate 14.
[0029] The upper support plate 12 is fixedly mounted on the top of the fixed plate 11. The first lower support plate 13 and the second lower support plate 14 are both fixedly mounted on the bottom of the fixed plate 11. The fixed plate 11, the upper support plate 12, the first lower support plate 13 and the second lower support plate 14 are preferably made of stainless steel.
[0030] Since both the incident laser sensor 3 and the photoelectric sensor 5 are detachably fixedly mounted on the first long waist hole 121 opened on the upper support plate 12, and the incident laser sensor 3 is detachably fixedly mounted on the third long waist hole 141 opened on the second lower support plate 14, it is convenient for the staff to adjust the positions of the incident laser sensor 3 and the photoelectric sensor 5 accordingly. Since the two groups of second long waist holes 131 opened on the first lower support plate 13 are respectively installed with the fixing devices 2, the staff can conveniently adjust the spacing between the two groups of fixing devices 2, so that products of different sizes can be fixed between the two groups of fixing devices 2.
[0031] like Figure 3 and Figure 4 As shown, the fixing device 2 includes a threaded rod 21, a roller 22 for fixing the product, and a nut member 23 for fixing the threaded rod 21. The threaded rod 21 is arranged on the roller 22. The threaded rod 21 passes through the second long waist hole 131 and is threadedly connected with the nut member 23. The roller 22 is provided with a slot 221 for limiting the product.
[0032] The threaded rod 21 is fixedly connected to the bottom end of the roller 22. The roller 22 is preferably made of stainless steel.
[0033] Since the threaded rod 21 at the bottom end of the roller 22 passes through the second long waist hole 131 and is threadedly connected to the nut member 23, it is convenient for the staff to disassemble, replace and install the fixing device 2, and it is also convenient for the staff to adjust the distance between the two groups of rollers 22, so that the slots 221 opened on the two groups of rollers 22 can fix the product.
[0034] like Figure 2 As shown, two groups of symmetrically placed fourth long waist holes 111 are provided on the fixing plate 11. The upper support plate 12 is fixedly connected to the top ends of the two groups of fourth long waist holes 111 provided on the fixing plate 11 by means of matching bolts and nuts. The first lower support plate 13 and the second lower support plate 14 are fixedly connected to the bottom ends of the two groups of fourth long waist holes 111 provided on the fixing plate 11 by means of matching bolts and nuts.
[0035] Since the upper support plate 12 is fixedly connected to the top ends of the two groups of fourth long waist holes 111 opened in the fixing plate 11 by means of matching bolts and nuts, it is convenient for the staff to disassemble, replace and install the upper support plate 12. Since the first lower support plate 13 and the second lower support plate 14 are respectively fixedly connected to the bottom ends of the two groups of fourth long waist holes 111 opened in the fixing plate 11 by means of matching bolts and nuts, it is convenient for the staff to disassemble, replace and install the first lower support plate 13 and the second lower support plate 14.
[0036] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A roll product counting device, characterized in that , comprising a support assembly (1), a fixing device (2) for fixing products, a through-beam laser sensor (3) for sensing and calculating the number of products, a counter (4) for recording the number of product positioning holes, a photoelectric sensor (5) for sensing the number of product joint switching counts, and a bent bottom plate (6) for supporting the counter (4); the fixing device (2) is mounted at the bottom end of the support assembly (1); the through-beam laser sensor (3) is mounted at the upper and lower ends of the support assembly (1) respectively; the photoelectric sensor (5) is mounted at the top end of the support assembly (1); the bent bottom plate (6) is arranged on the support assembly (1); and the counter (4) is arranged on the bent bottom plate (6).
2. A roll product counting device as claimed in claim 1, characterized in that: The support assembly (1) comprises a fixing plate (11), an upper supporting plate (12) for supporting the incident laser sensor (3), a first lower supporting plate (13) for supporting the fixing device (2), and a second lower supporting plate (14) for supporting the incident laser sensor (3); the upper supporting plate (12) is mounted on the top of the fixing plate (11); the first lower supporting plate (13) and the second lower supporting plate (14) are both mounted on the bottom of the fixing plate (11); the upper supporting plate (12) is provided with three groups of first long waist holes (121) arranged in a linear array; The incident laser sensor (3) and the photoelectric sensor (5) are both mounted on the first long waist hole (121) provided on the upper support plate (12); the first lower support plate (13) is provided with two groups of second long waist holes (131) symmetrically arranged; the two groups of the second long waist holes (131) provided on the first lower support plate (13) are respectively mounted with the fixing device (2); the second lower support plate (14) is provided with a third long waist hole (141); the incident laser sensor (3) is mounted on the third long waist hole (141) provided on the second lower support plate (14).
3. A roll product counting device as claimed in claim 2, characterized in that: The fixing device (2) comprises a threaded rod (21), a roller (22) for fixing a product, and a nut member (23) for fixing the threaded rod (21); the threaded rod (21) is arranged on the roller (22); the threaded rod (21) passes through the second long waist hole (131) and is threadedly connected to the nut member (23); and a slot (221) for limiting the product is provided on the roller (22).
4. A roll product counting device as claimed in claim 2, characterized in that: The fixing plate (11) is provided with two groups of symmetrically arranged fourth long waist holes (111); the upper support plate (12) is fixedly connected to the top ends of the two groups of fourth long waist holes (111) provided on the fixing plate (11) by means of matching bolts and nuts; the first lower support plate (13) and the second lower support plate (14) are respectively fixedly connected to the bottom ends of the two groups of fourth long waist holes (111) provided on the fixing plate (11) by means of matching bolts and nuts.
5. A roll product counting device as claimed in claim 4, characterized in that: The fixing plate (11), the upper support plate (12), the first lower support plate (13) and the second lower support plate (14) are all made of stainless steel.
6. A roll product counting device as claimed in claim 3, characterized in that: The roller (22) is made of stainless steel.