Slurry residue treatment device
By designing a treatment device for organic silicone slurry slurry, and using improved spiral extruder and condenser for solid and liquid phase separation, the wastewater and exhaust gas problems in organic silicone slurry treatment are solved, reducing costs and improving organic Silicon monomer yield.
Patent Information
- Application Number
- CN202421116913.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the silicone monomer production process, when treating the silicone sludge slag, the prior art methods will generate a large amount of acid-containing wastewater or waste gas, resulting in an increase in operating costs and waste gas treatment costs.
A sludge treatment device is designed, including a conveying pump, centrifuge, solid phase collection tank and liquid phase collection tank. The solid phase and liquid phase separation are performed through an improved spiral extruder, and the liquid phase is reduced in combination with a condenser. Temperature to achieve effective treatment of slurry slag.
More than 80% of the liquid phase separation has been achieved, which has reduced the amount of hazardous solid waste treatment. 50% of the recovered liquid phase substances can be used for reuse, and the production volume of silicone monomers has been increased, which has reduced production costs.
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Figure CN222324342U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an organic silicon byproduct processing device, in particular to a pulp residue processing device. Background Art
[0002] In the synthesis of organosilicon monomers, methyl chloride as a raw material reacts with metal silicon powder under the action of a catalyst. This reaction is a gas-solid contact exothermic reaction. The reaction rate of methyl chloride gas and silicon powder solid is affected by the particle size of silicon powder, the amount of catalyst used and the temperature of methyl chloride. At present, in the production of organosilicon monomers, a large amount of incompletely reacted small-particle silicon powder and impurities are taken out of the fluidized bed together. After cyclone separation and washing separation in the post-system, some unreacted silicon powder and catalyst particles are combined with high-boiling substances in organosilicon to form organosilicon slurry.
[0003] When domestic silicone enterprises deal with the silicone slurry, the common practice is to hydrolyze and deactivate the silicone slurry, but this will produce a large amount of acid-containing wastewater and black hydrolyzate, greatly increasing the operating cost. When foreign silicone enterprises deal with the silicone slurry, they directly transport the slurry to the rotary kiln for incineration, which will also produce a large amount of waste gas and increase the cost of waste gas treatment. Utility Model Content
[0004] The utility model aims to provide a pulp and slag processing device, which solves at least one of the above-mentioned technical problems.
[0005] The utility model solves the technical problem by adopting the following technical solution: a slurry residue processing device, which comprises:
[0006] A delivery pump, the delivery pump is used to deliver slurry;
[0007] A centrifuge, wherein the centrifuge is used to receive the slurry conveyed by the conveying pump and separate the slurry into solid phase matter and liquid phase matter;
[0008] A solid phase collection tank, which is used to collect the solid phase substances separated by the centrifuge; and
[0009] The liquid phase collecting tank is used to collect the liquid phase substances separated by the centrifuge.
[0010] Optionally, a condenser is provided between the centrifuge and the liquid phase collection tank.
[0011] Optionally, the centrifuge comprises:
[0012] A shell, wherein the shell comprises a solid-phase material outlet and a liquid-phase material outlet;
[0013] a cylinder, the cylinder being disposed in the shell and having a through hole formed thereon, through which liquid phase substances are discharged to the outside of the cylinder and collected by the shell; solid phase substances are discharged through the other end of the cylinder; and
[0014] A spiral rod is rotatably arranged on the shell, and the outer peripheral surface of the spiral rod is matched with the inner surface of the cylinder.
[0015] Optionally, the spiral rod comprises:
[0016] A rod component, the rod component is rotatably disposed on the housing; wherein the rod component is provided with a center hole along the axial direction, and the center hole is formed as a slurry conveying channel; and
[0017] The spiral blade is arranged on the rod component; wherein a through hole is opened on the outer peripheral surface of the rod component, and the material is discharged to the area between the rod component and the cylinder through the through hole of the rod component.
[0018] Optionally, along the direction from one end to the other end of the spiral rod, the outer diameter of at least part of the spiral blade gradually decreases.
[0019] Optionally, along the direction from one end to the other end of the cylinder, the outer diameter of at least part of the cylinder gradually decreases. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the slurry residue processing device of the utility model.
[0021] The markings in the figure are as follows: 1-transfer pump; 2-centrifuge; 21-shell; 22-cylinder; 23-screw rod; 3-solid phase collecting tank; 4-liquid phase collecting tank; 5-condenser. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further described below in conjunction with the embodiments and drawings.
[0023] like Figure 1 As shown, the slurry treatment device of the utility model may include components such as a conveying pump 1, a centrifuge 2, a solid phase collection tank 3, a liquid phase collection tank 4 and a condenser 5, so that the slurry treatment device of the utility model can treat the slurry, wherein the slurry can be silicone slurry.
[0024] The delivery pump 1 is used to deliver pulp and slag; in this embodiment, the interior of the delivery pump 1 is made of acid-resistant and wear-resistant materials, so that the pulp and slag will not corrode and damage the delivery pump during delivery. In a preferred embodiment, the delivery pump 1 can be equipped with an automatic flushing system, so that the delivery pump can be cleaned in time after the pulp and slag are delivered.
[0025] The centrifuge 2 is used to receive the pulp delivered by the delivery pump 1 and separate the pulp into solid phase and liquid phase. The centrifuge 2 of the utility model adopts an improved screw extruder. Specifically, the centrifuge 2 of this embodiment can include: a housing 21, a barrel 22, a screw rod 23 and other components.
[0026] The shell 21 includes a solid-phase material outlet and a liquid-phase material outlet. In this embodiment, the liquid-phase material outlet is located at one end of the shell 21 , and the solid-phase material outlet is located at the other end of the shell 21 .
[0027] The cylinder 22 is arranged in the shell 21, and a through hole is formed on the cylinder 22. The liquid phase material is discharged to the outside of the cylinder 22 through the through hole and is collected by the shell 21; the solid phase material is discharged through the other end of the cylinder 22; wherein, one end of the cylinder 22 is closed, and one end of the cylinder 22 corresponds to one end of the shell 21, and accordingly, the other end of the cylinder 22 corresponds to the other end of the shell 21.
[0028] The screw rod 23 is rotatably disposed on the housing 21 , and the screw rod 23 is located in the barrel 22 , and the outer peripheral surface of the screw rod 23 is matched with the inner surface of the barrel 22 .
[0029] In a preferred embodiment, the spiral rod 23 includes: a rod component and a spiral blade; the rod component is rotatably arranged on the shell 21; wherein the rod component is provided with a center hole along the axial direction, and the center hole is formed as a pulp conveying channel; that is, the center hole is connected to the conveying pump 1, so that the pulp conveyed by the conveying pump 1 can enter the interior of the centrifuge 2 through the center hole.
[0030] The spiral blade is arranged on the rod component; preferably, the spiral blade is spirally arranged on the outer surface of the rod component, wherein a through hole is opened on the outer peripheral surface of the rod component, and the pulp residue is discharged to the area between the rod component and the cylinder 22 through the through hole of the rod component, thereby, when the spiral rod 23 rotates along a preset direction, it can squeeze the pulp residue and realize the separation of solid phase matter and liquid phase matter.
[0031] In this embodiment, along the direction from one end to the other end of the spiral rod 23, the outer diameter of at least part of the spiral blade gradually decreases, so that the centrifuge of this embodiment has a better separation effect. Correspondingly, along the direction from one end to the other end of the barrel 22, the outer diameter of at least part of the barrel 22 gradually decreases, so that the inner surface of the barrel 22 can match the outer peripheral surface of the spiral rod 23.
[0032] In this embodiment, the centrifuge 2 can be made of acid-resistant substrate material, the volume proportion of the solid phase of the slurry is 30-50% Vol; the speed of the screw rod 23 of the centrifuge 2 is 800-1200 rpm / min; the flow rate of the delivery pump 1 is approximately 1-3m 3 / h.
[0033] Therefore, the pulp and slag treatment device of this embodiment can separate more than 80% of the liquid phase after separation by the centrifuge 2, thereby reducing the treatment amount of hazardous waste; at the same time, 50% of the recovered liquid phase material can be cracked into organic silicon monomer for utilization, thereby increasing the yield of organic silicon monomer; and, the continuous operation of the centrifuge 2 can be ensured by the delivery pump 1, thereby reducing the production cost.
[0034] The solid phase collection tank 3 is used to collect the solid phase separated by the centrifuge 2; the liquid phase collection tank 4 is used to collect the liquid phase separated by the centrifuge 2. Preferably, the solid phase collection tank is made of acid-resistant substrate material; the high-boiling material collection tank is made of ordinary carbon steel; wherein the organosilicon slurry is a liquid-solid mixture.
[0035] A condenser 5 is provided between the centrifuge 2 and the liquid phase collecting tank 4, so that the liquid phase material entering the liquid phase collecting tank 4 has a lower temperature.
[0036] The use of the slurry residue treatment device of this example can effectively reduce the amount of organosilicon slurry residue, recover high-boiling substances of organosilicon, reduce hazardous solid waste of organosilicon, reduce environmental hazards, and reduce costs.
[0037] The order of the above embodiments is only for the convenience of description and does not represent the advantages or disadvantages of the embodiments.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A slurry treatment device, characterized in that: include: A delivery pump, the delivery pump is used to deliver slurry; A centrifuge, wherein the centrifuge is used to receive the slurry conveyed by the conveying pump and separate the slurry into solid phase matter and liquid phase matter; A solid phase collection tank, which is used to collect solid phase substances separated by the centrifuge; as well as The liquid phase collecting tank is used to collect the liquid phase substances separated by the centrifuge.
2. The slurry treatment device according to claim 1, characterized in that: A condenser is arranged between the centrifuge and the liquid phase collecting tank.
3. The slurry treatment device according to claim 1, characterized in that: The centrifuge comprises: A shell, wherein the shell comprises a solid-phase material outlet and a liquid-phase material outlet; a cylinder, the cylinder being disposed in the shell and having a through hole formed thereon, through which liquid phase substances are discharged to the outside of the cylinder and collected by the shell; solid phase substances are discharged through the other end of the cylinder; and A spiral rod is rotatably arranged on the shell, and the outer peripheral surface of the spiral rod is matched with the inner surface of the cylinder.
4. The slurry treatment device according to claim 3, characterized in that: The spiral rod comprises: A rod component, the rod component is rotatably disposed on the housing; wherein the rod component is provided with a center hole along the axial direction, and the center hole is formed as a slurry conveying channel; and The spiral blade is arranged on the rod component; wherein a through hole is opened on the outer peripheral surface of the rod component, and the material is discharged to the area between the rod component and the cylinder through the through hole of the rod component.
5. The slurry treatment device according to claim 4, characterized in that: Along the direction from one end to the other end of the spiral rod, the outer diameter of at least a portion of the spiral blade gradually decreases.
6. The slurry treatment device according to claim 5, characterized in that: Along the direction from one end to the other end of the cylinder, the outer diameter of at least a portion of the cylinder gradually decreases.