Water pump shell polishing device

By designing a multi-directional clamping and flipped water pump housing polishing device, the low polishing efficiency and danger problems caused by irregular water pump housing shape are solved, and an efficient and automated polishing process is realized to meet the polishing needs of different angles and positions. .

CN222327760UActive Publication Date: 2025-01-10ANHUI JINGXIAN TIANHE PUMP VALVE CO LTD
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Patent Information

Application Number
CN202421012292.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-10
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The irregular shape of the pump housing results in frequent position replacement during polishing, which is inefficient and dangerous, and the prior art is difficult to meet the polishing requirements of different angles and positions.

Method used

A water pump housing polishing device including a rotating device, a clamping device and a grinding device is designed. The rotating frame and the clamping device are turned around by a rotating motor and a second rotating motor, and the special-shaped housing is achieved by combining the lifting oil cylinder and the clamping cylinder. The multi-direction clamping and position adjustment are achieved, and the grinding assembly is driven to move in multiple directions with the servo slide table and lifting cylinder, achieving automatic polishing.

Benefits of technology

It improves the efficiency of polishing the water pump housing, meets the polishing requirements of different angles and positions, reduces the operating risk, and improves the polishing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a water pump shell polishing device which comprises a polishing frame, the polishing frame comprises machine frames and a back frame, the front side of the back frame is located between the machine frames and connected with a clamping device through a rotating device, and the clamping device is used for clamping a water pump shell. The polishing device is located above the rack; the feeding and discharging device is located below the clamping device and located between the racks. According to the water pump shell polishing device, the rotating device is arranged, overturning and rotating of the water pump shell can be achieved through cooperation of the rotating motor and the second rotating motor, the polishing requirements of different angles and positions are met, and the polishing efficiency is improved; the clamping device is arranged, a piston rod of a lifting oil cylinder is controlled to extend or retract, a sliding block is driven to move along a sliding rod, so that a clamping air cylinder and a clamping block are driven to move, the water pump shell is clamped, and the clamping block can be driven to be close to or away from the center of a limiting plate by controlling the piston rod of the clamping air cylinder to extend or retract; and clamping of the special-shaped water pump shell is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water pump casing production equipment, in particular to a water pump casing polishing device. Background Art

[0002] A water pump is a mechanical device that transports liquid or pressurizes liquid. A water pump is usually composed of a water pump housing, water pump blades, a transmission shaft, and a drive device. The water pump housing is usually made of gray cast iron and is cast using a sand casting process. The surface of the water pump housing produced by the sand casting process will have sand holes and casting burrs. The end face of the water pump housing, the end face of the flange, and the inner and outer surfaces of the housing need to be polished to ensure the sealing and dimensional accuracy of the housing.

[0003] At present, due to the irregular shape of the water pump housing, the end face of the water pump housing and the flange end face are not on the same plane. When polishing, the housing needs to be removed from the clamping device, and the housing angle and position need to be changed before polishing can be performed again, which increases the polishing time and is not efficient. In addition, due to the irregular shape of the housing, it is dangerous to change the angle position of the housing, and the housing will be damaged if it falls. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that the housing needs to be replaced during polishing, which is inefficient and dangerous, and proposes a water pump housing polishing device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A water pump housing polishing device, comprising:

[0007] A polishing frame, the polishing frame comprises a frame and a back frame, the front side of the back frame and located between the frames is connected to a clamping device through a rotating device, and the rotating device can drive the clamping device to rotate and flip at the same time;

[0008] The clamping device comprises a lifting cylinder, the top end of the piston rod of the lifting cylinder is connected to a plurality of slide blocks through a transmission device, the lifting cylinder can drive the slide blocks to approach or move away from each other at the same time through the transmission device, and a special-shaped clamping device is provided on the top of the slide block for clamping the special-shaped shell;

[0009] A grinding device, the grinding device is located above the frame, the grinding device comprises a driving assembly and a grinding assembly, the grinding assembly is used to grind the water pump housing, and the driving assembly is used to drive the grinding assembly to move in three directions: horizontal, longitudinal and vertical;

[0010] The loading and unloading device is used for automatically loading and unloading the water pump housing.

[0011] Preferably, the rotating device includes a longitudinal rotating device and a horizontal rotating device, the longitudinal rotating device includes a rotating motor, the rotating motor is located in the middle of the rear side of the back frame, the output shaft of the rotating motor passes through the back frame and is connected to the rotating frame, and a mounting frame is provided on the front side of the rotating frame.

[0012] Preferably, the horizontal rotating device comprises a second rotating motor, the second rotating motor is mounted at the bottom of the mounting frame, and the output shaft of the second rotating motor passes through the mounting frame and is connected to the clamping device.

[0013] Preferably, the clamping device further comprises a rotating bin, the rotating bin is connected to the second rotating motor, a limiting plate is provided on the top of the rotating bin, and the lifting cylinder is located in the rotating bin.

[0014] Preferably, a plurality of sliding rods are provided on the top surface of the limiting plate, the heads of the sliding rods are all facing the center of the limiting plate, and the sliding blocks are slidably connected to the sliding rods and correspond one to one.

[0015] Preferably, the special-shaped clamping device comprises a clamping cylinder, which is fixedly mounted on the top surface of the slider and faces the center of the limit plate, and a clamping block is provided at the top end of the piston rod of the clamping cylinder.

[0016] Preferably, the driving assembly includes a longitudinal servo slide, which is installed on the top of the frame and parallel to the axis of the output shaft of the rotating motor. A lifting cylinder is installed above the longitudinal servo slide through the longitudinal slide. A transverse servo slide is provided on the top of the piston rod of the lifting cylinder. The grinding assembly is installed below the transverse servo slide through the transverse slide.

[0017] Compared with the prior art, the utility model provides a water pump housing polishing device, which has the following beneficial effects:

[0018] 1. The water pump housing polishing device is provided with a rotating device, and a rotating motor is used to drive the rotating frame to rotate, thereby driving the mounting frame to rotate, and realizing the turning of the rotating frame, and a second rotating motor is used to drive the clamping device to rotate. The rotating motor and the second rotating motor cooperate to realize the turning and rotation of the water pump housing, meet the polishing requirements of different angles and positions, and improve the polishing efficiency;

[0019] 2. The water pump casing polishing device is provided with a clamping device, and by controlling the extension or retraction of the piston rod of the lifting cylinder, the slider is driven to move along the sliding rod, thereby driving the clamping cylinder and the clamping block to move, thereby clamping the water pump casing. By controlling the extension or retraction of the piston rod of the clamping cylinder, the clamping block can be driven to approach or move away from the center of the limit plate, thereby clamping the special-shaped water pump casing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the polishing frame structure of the utility model;

[0022] Figure 3 This is a second schematic diagram of the polishing frame structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the clamping device of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the grinding device of the utility model;

[0025] Figure 6 It is a schematic structural diagram of the loading and unloading device of the utility model.

[0026] In the figure:

[0027] 1. polishing frame; 11. frame; 12. back frame; 13. rotating frame; 14. rotating motor; 15. mounting frame; 16. second rotating motor;

[0028] 2. Clamping device; 21. Rotating bin; 22. Limiting plate; 23. Lifting cylinder; 24. Rotating seat; 25. Connecting rod; 26. Sliding block; 27. Sliding rod; 28. Clamping cylinder; 29. ​​Clamping block.

[0029] 3. Grinding device; 31. Longitudinal servo slide; 32. Longitudinal slide; 33. Lifting cylinder; 34. Transverse servo slide; 35. Transverse slide; 36. Polishing motor; 37. Polishing wheel;

[0030] 4. Loading and unloading device; 41. Moving vehicle; 42. Moving wheel; 43. Lifting motor; 44. Lifting screw rod; 45. Lifting slide rod; 46. Loading plate. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0032] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0033] Embodiment 1:

[0034] Reference Figure 1-5 , a water pump housing polishing device, comprising:

[0035] The polishing frame 1 comprises a frame 11 and a back frame 12. The back frame 12 is located in front of the frame 11 and is connected with a clamping device 2 through a rotating device. The clamping device 2 is used to support the water pump housing.

[0036] The frame 11 and the back frame 12 are fixedly connected by bolts.

[0037] The rotating device includes a longitudinal rotating device and a horizontal rotating device. The longitudinal rotating device includes a rotating motor 14, which is located in the middle of the rear side of the back frame 12. The output shaft of the rotating motor 14 passes through the back frame 12 and is connected to a rotating frame 13. A mounting frame 15 is provided on the front side of the rotating frame 13.

[0038] The rotating motor 14 is a servo motor, and the rotating motor 14 is fixedly mounted on the back of the back frame 12 by bolts. The output shaft of the rotating motor 14 is fixedly connected with the rotating frame 13 by bolts. The mounting frame 15 is fixedly mounted at a lower position in the middle of the front side of the rotating frame 13 by bolts.

[0039] After the rotating motor 14 is started, the output shaft of the rotating motor 14 can drive the back frame 12 to rotate, thereby driving the mounting frame 15 to rotate. By controlling the rotation angle of the output shaft of the rotating motor 14, the control of the rotation angle of the mounting frame 15 is achieved.

[0040] The horizontal rotating device comprises a second rotating motor 16 . The second rotating motor 16 is mounted at the bottom of the mounting frame 15 . The output shaft of the second rotating motor 16 passes through the mounting frame 15 and is connected to the clamping device 2 .

[0041] The second rotating motor 16 is fixedly mounted by bolts at the geometric center of the bottom surface of the mounting frame 15. The second rotating motor 16 is a servo motor. After the second rotating motor 16 is started, it can drive the clamping device 2 to rotate through the output shaft. By controlling the rotation angle of the output shaft of the second rotating motor 16, the rotation angle of the clamping device 2 can be controlled.

[0042] The rotary motor 14 and the second rotary motor 16 cooperate with each other to realize the turning and rotation of the water pump housing at any angle, thus meeting the requirements of different polishing positions.

[0043] The clamping device 2 includes a lifting cylinder 23, the top of the piston rod of the lifting cylinder 23 is connected to a plurality of sliders 26 through a transmission device, and the lifting cylinder 23 can drive the sliders 26 to approach or move away from each other at the same time through the transmission device, and a special-shaped clamping device is provided on the top of the slider 26 for clamping the special-shaped shell. The clamping device 2 also includes a rotating bin 21, which is fixedly connected to the second rotating motor 16 by bolts, and a limit plate 22 is fixedly installed on the top of the rotating bin 21 by bolts, and the lifting cylinder 23 is fixedly installed in the center of the rotating bin 21 by bolts.

[0044] When the second rotating motor 16 is working, it can drive the rotating bin 21 to rotate through the output shaft, thereby driving the limiting plate 22 and the lifting cylinder 23 to rotate.

[0045] Four slide rods 27 are welded and installed on the top surface of the limiting plate 22 , and the heads of the slide rods 27 are all facing the center of the limiting plate 22 . The sliders 26 are slidably connected to the slide rods 27 and correspond one to one.

[0046] The slide block 26 can slide freely on the slide rod 27 but will not rotate.

[0047] The transmission device includes a rotating seat 24, which is fixedly connected to the top of the piston rod of the lifting cylinder 23 by bolts. A connecting rod 25 is rotatably installed on the side of the rotating seat 24 through a pin shaft, and the top of the connecting rod 25 is rotatably connected to the bottom of the slider 26 through a pin shaft.

[0048] By controlling the extension of the piston rod of the lifting cylinder 23, the connecting rod 25 can be pushed upward, and the connecting rod 25 can push the slider 26 outward, thereby driving the sliders 26 to separate from each other. By controlling the retraction of the piston rod of the lifting cylinder 23, the connecting rod 25 can be pulled downward, and the connecting rod 25 can pull the slider 26 downward, thereby driving the sliders 26 to approach each other.

[0049] The special-shaped clamping device includes a clamping cylinder 28, which is fixedly installed on the top surface of the slider 26 and faces the center of the limit plate 22 by bolts, and a clamping block 29 is fixedly installed on the top of the piston rod of the clamping cylinder 28 by screws.

[0050] The clamping cylinder 28 is a slide cylinder, and the clamping block 29 is bolted to the top of the piston rod of the clamping cylinder 28. By controlling the extension or retraction of the piston rod of the clamping cylinder 28, one or several clamping blocks 29 can be driven to approach or move away from the center of the limit plate 22, thereby clamping the special-shaped water pump housing.

[0051] The polishing device 3 is located above the frame 11. The polishing device 3 includes a driving assembly and a polishing assembly. The polishing assembly is used to polish the water pump housing, and the driving assembly is used to drive the polishing assembly to move in three directions: horizontal, longitudinal and vertical. The polishing assembly includes a polishing motor 36. The output shaft of the polishing motor 36 is vertically downward, and the end of the output shaft of the polishing motor 36 is fixedly connected to a polishing wheel 37 by bolts.

[0052] The polishing wheel 37 is a wool wheel or a grinding wheel, and the polishing wheel 37 is replaceable. The polishing motor 36 can be a three-phase synchronous motor or a three-phase asynchronous motor. After the polishing motor 36 is started, the output shaft of the polishing motor 36 can drive the polishing wheel 37 to rotate. When the polishing wheel 37 contacts the water pump housing, the surface of the water pump housing can be polished.

[0053] The driving assembly includes a longitudinal servo slide 31, which is fixedly installed on the top of the frame 11 by bolts and is parallel to the axis of the output shaft of the rotating motor 14. A lifting cylinder 33 is installed above the longitudinal servo slide 31 through a longitudinal slide 32. A transverse servo slide 34 is provided on the top of the piston rod of the lifting cylinder 33. The grinding assembly is installed below the transverse servo slide 34 through a transverse slide 35.

[0054] The longitudinal servo slide 31 and the transverse servo slide 34 adopt a known servo slide device. The longitudinal servo slide 31 can drive the longitudinal slide 32 to move forward and backward and can accurately control the moving distance of the longitudinal slide 32.

[0055] The transverse servo slide 34 can drive the transverse slide 35 to move left and right in the horizontal direction and can control the moving distance of the transverse slide 35. The polishing motor 36 is fixedly installed at the center of the bottom surface of the transverse slide 35 through a brush.

[0056] The cylinder body of the lifting oil cylinder 33 is fixedly connected to the longitudinal slide 32 by bolts, and the top of the piston rod of the lifting oil cylinder 33 is fixedly connected to the transverse servo slide 34 by bolts. By controlling the extension or retraction of the piston rod of the lifting oil cylinder 33, the transverse servo slide 34 can be driven to move in the vertical direction.

[0057] The longitudinal servo slide 31 , the transverse servo slide 34 and the lifting cylinder 33 cooperate with each other to enable the polishing motor 36 to move arbitrarily in the longitudinal, transverse and vertical directions.

[0058] In the utility model, when in use, by controlling the piston rod of the lifting cylinder 23 to extend or retract, the connecting rod 25 can be used to drive the slider 26 to move along the slide rod 27 to clamp the regular water pump housing, and by controlling the piston rod of the clamping cylinder 28 to extend or retract, one or several clamping blocks 29 can be driven to approach or move away from the center of the limit plate 22 to clamp the irregular water pump housing. The longitudinal servo slide 31, the transverse servo slide 34 and the lifting cylinder 33 cooperate with each other to drive the polishing motor 36 to move, so that the polishing wheel 37 contacts the water pump housing, and the polishing motor 36 drives the polishing wheel 37 to rotate to polish the water pump housing.

[0059] The rotating motor 14 is used to drive the rotating frame 13 to flip, and the second rotating motor 16 is used to drive the clamping device 2 to rotate, which can drive the water pump housing to flip and rotate, and realize the adjustment of the position of the water pump housing. Then, the longitudinal servo slide 31, the transverse servo slide 34 and the lifting cylinder 33 cooperate with each other to drive the polishing motor 36 to move, so that the polishing wheel 37 is always in contact with the water pump housing to complete the polishing.

[0060] Embodiment 2: Based on embodiment 1, the difference is that;

[0061] See attached Figure 1 and Figure 6 , including a loading and unloading device 4, which is located below the clamping device 2 and between the frames 11. The loading and unloading device 4 includes a loading plate 46, and the loading plate 46 is connected to a lifting assembly. The lifting assembly can drive the loading plate 46 to move up and down, and the loading plate 46 is used to support the water pump housing.

[0062] The loading plate 46 is made of a metal plate. The loading plate 46 is kept parallel to the ground, and the water pump housing can be placed horizontally on the loading plate 46 .

[0063] The loading and unloading device 4 also includes a moving vehicle 41 , and a moving wheel 42 is fixedly installed on the bottom of the moving vehicle 41 by bolts. A loading plate 46 is located above the moving vehicle 41 , and a lifting assembly is located behind the moving vehicle 41 .

[0064] The moving wheels 42 can facilitate the movement of the moving vehicle 41, thereby driving the loading plate 46 to move with the water pump housing, which is convenient for transportation.

[0065] The lifting assembly includes a lifting motor 43 , the output shaft of the lifting motor 43 is connected to a lifting screw 44 through a coupling, the lifting screw 44 is threadedly connected to a loading plate 46 , lifting slide bars 45 are slidably connected on both sides of the loading plate 46 , and the lifting slide bars 45 are fixedly connected to the moving vehicle 41 .

[0066] The lifting motor 43 is a servo motor. After the lifting motor 43 is started, the output shaft of the lifting motor 43 can drive the lifting screw 44 to rotate. Since the lifting screw 44 is threadedly connected to the carrier plate 46 and both sides of the carrier plate 46 are slidably connected to the lifting slide rod 45, the lifting screw 44 rotates and drives the carrier plate 46 to move along the axis direction of the lifting screw 44, thereby driving the water pump housing to rise or fall, so as to realize automatic loading and unloading of the water pump housing.

[0067] When loading or unloading materials, it is necessary to rotate the motor 14 to drive the rotating frame 13 to rotate until the clamping device 2 faces the ground and the rotating frame 13 remains parallel to the ground.

[0068] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A water pump housing polishing device, characterized in that: include: A polishing frame (1), the polishing frame (1) comprising a frame (11) and a back frame (12), the back frame (12) being located in front of the frame (11) and connected to a clamping device (2) via a rotating device, the rotating device being capable of driving the clamping device (2) to rotate and flip at the same time; The clamping device (2) comprises a lifting cylinder (23), the top end of the piston rod of the lifting cylinder (23) is connected to a plurality of sliders (26) via a transmission device, the lifting cylinder (23) can drive the sliders (26) to approach or move away from each other at the same time via the transmission device, and a special-shaped clamping device is provided on the top of the slider (26) for clamping the special-shaped shell; A grinding device (3), the grinding device (3) is located above the frame (11), the grinding device (3) comprises a driving assembly and a grinding assembly, the grinding assembly is used for grinding the water pump housing, and the driving assembly is used for driving the grinding assembly to move in three directions: horizontal, longitudinal and vertical; A loading and unloading device (4), wherein the loading and unloading device (4) is used for automatically loading and unloading a water pump casing.

2. A water pump housing polishing device according to claim 1, characterized in that: The rotating device comprises a longitudinal rotating device and a horizontal rotating device. The longitudinal rotating device comprises a rotating motor (14). The rotating motor (14) is located in the middle of the rear side of the back frame (12). The output shaft of the rotating motor (14) passes through the back frame (12) and is connected to a rotating frame (13). A mounting frame (15) is provided on the front side of the rotating frame (13).

3. A water pump housing polishing device according to claim 2, characterized in that: The horizontal rotation device comprises a second rotation motor (16), the second rotation motor (16) is installed at the bottom of the mounting frame (15), and the output shaft of the second rotation motor (16) passes through the mounting frame (15) and is connected to the clamping device (2).

4. A water pump housing polishing device according to claim 3, characterized in that: The clamping device (2) further comprises a rotating bin (21), the rotating bin (21) being connected to the second rotating motor (16), a limiting plate (22) being provided on the top of the rotating bin (21), and the lifting cylinder (23) being located in the rotating bin (21).

5. A water pump housing polishing device according to claim 4, characterized in that: A plurality of sliding rods (27) are arranged on the top surface of the limiting plate (22), the heads of the sliding rods (27) are all facing the center of the limiting plate (22), and the sliding blocks (26) are slidably connected to the sliding rods (27) and correspond one to one.

6. A water pump housing polishing device according to claim 5, characterized in that: The special-shaped clamping device comprises a clamping cylinder (28), which is fixedly mounted on the top surface of the slider (26) and faces the center of the limit plate (22), and a clamping block (29) is provided at the top end of the piston rod of the clamping cylinder (28).

7. A water pump housing polishing device according to claim 2, characterized in that: The driving assembly comprises a longitudinal servo slide (31), which is mounted on the top of the frame (11) and parallel to the axis of the output shaft of the rotating motor (14); a lifting cylinder (33) is mounted above the longitudinal servo slide (31) via a longitudinal slide (32); a transverse servo slide (34) is provided at the top end of the piston rod of the lifting cylinder (33); and the grinding assembly is mounted below the transverse servo slide (34) via a transverse slide (35).