Clamping mechanism for round steel machining
By designing a clamping device for round steel processing including protective shell, clamping components and height adjustment mechanism, the problems of poor single-point clamping fixation effect and insufficient height adjustment capability are solved, and double-end clamping and Highly flexible adjustment improves processing accuracy and efficiency.
Patent Information
- Application Number
- CN202420266362.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-04
AI Technical Summary
The existing clamping devices for round steel processing are mainly single-point clamping and fixing, resulting in poor fixing effect and lack of flexible adaptability and height adjustment capabilities for round steels of different diameters, which affects processing accuracy and efficiency.
A clamping mechanism including protective shell, clamping components, fixing components and height adjustment mechanism is designed, and two-way threaded rod, servo motor, slide rod and rubber plate are used to realize double-end clamping, height adjustment and rubber. Quick board removal function.
It improves the stability and processing convenience of round steel, allows the selection of clamping blocks of different sizes according to the diameter of round steel, simplifies the replacement process of rubber plates, and adapts to different round steels through height adjustment, improving processing accuracy and efficiency.
Smart Images

Figure CN222328121U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamping mechanisms, and more specifically, to a clamping mechanism for round steel processing. Background Art
[0002] The clamping mechanism for round steel processing is a device used to fix and clamp round workpieces. It usually consists of a clamping claw, a clamping seat and a control system. The clamping claw is designed to move around the round workpiece and apply enough pressure to keep the workpiece in a stable position during processing. This mechanism can be used on lathes, milling machines or other processing equipment to ensure that the round steel maintains the correct position and direction during processing. In the process of round steel processing, the clamping device is one of the most important background technologies. At present, the existing clamping devices are mainly based on single-point clamping and fixing, which leads to the problem of poor fixing effect of round steel during processing. In addition, these devices are not very convenient for quickly selecting clamping blocks of different sizes according to the different diameters of the round steel, which brings certain inconveniences to the processing operation. In this context, seeking a more effective clamping device technology has become an important direction for improving the efficiency and convenience of mechanical polishing of round steel.
[0003] At present, in order to make the clamping of round steel more stable, more emphasis is placed on maintaining stability by clamping the two ends of the pipe fitting. The contact surface between the clamp and the end of the pipe fitting is usually equipped with a rubber plate to protect the pipe fitting. However, the round steel will cut and wear the rubber plate during the clamping process, so the rubber plate at the end of the clamp needs to be replaced regularly. The current rubber mechanism is usually fixed by bonding or screwing, but both designs have certain inconveniences during the disassembly process. In this context, seeking a rubber mechanism design that is more convenient to disassemble and more economical and durable has become a key technical challenge for improving the clamping mechanism.
[0004] After the round steel is fixed, processing operations must be carried out. However, the existing processing equipment lacks the ability to flexibly adjust the height of the round steel, which leads to serious limitations in the loading and processing process. Since the processing equipment cannot be adjusted to a sufficient height, the processing operation is seriously affected, which may lead to a decrease in processing accuracy and production efficiency. Therefore, solving this problem has become one of the technical challenges that urgently need to be broken through in the current round steel processing field. It is necessary to seek a design and improvement of equipment that can flexibly and accurately process round steels of different diameters. Summary of the invention
[0005] In view of the problems existing in the prior art, the utility model provides a clamping mechanism for round steel processing to solve the technical problem mentioned in the background technology that the existing clamping device is mainly based on single-point clamping and fixing, which leads to poor fixing effect of round steel during processing.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clamping mechanism for round steel processing, comprising a protective shell, a clamping component is arranged on the protective shell, and the clamping component comprises a driving motor, a bidirectional threaded rod, a movable seat, a mounting piece, a fixing plate, a clamping block and a mounting frame, the driving motor is installed at one end of the protective shell, the output end of the driving motor is connected with a bidirectional threaded rod, the outer sides of both ends of the bidirectional threaded rod are threadedly connected with the movable seat, mounting pieces are installed on both sides of the movable seat, a fixing plate is installed on the top of the mounting piece, a clamping block is installed on one side of the fixing plate, and a mounting frame is installed below the protective shell; a fixing assembly is arranged on the mounting frame, and the fixing assembly comprises a side plate, an electric push rod and a round steel plate, the side plates are vertically fixed to the left and right sides of the mounting frame, an electric push rod is fixedly installed on one side of the side plate, and the output end of the electric push rod is connected with the round steel plate.
[0007] The utility model is further configured such that a servo motor is installed on one side of the mounting frame, a screw is connected to the output end of the servo motor, a moving block is threadedly connected to the outer side of the screw, a through slot is opened on the top of the protective shell, the through slot is adapted to the mounting piece, and the power-driven moving process of the moving block is completed through the coordinated use of various components.
[0008] The utility model is further configured as follows: a mounting hole is opened on one side of the clamping block, the fixing plate and the clamping block are fixedly connected by bolts, the other end of the screw rod is rotatably connected to one side of the mounting frame through a bearing seat, a mounting block is installed on the moving block, sliding rods are installed on both sides of the mounting frame, the sliding rods are slidably connected to the mounting block, and a mounting plate is installed on the mounting frame. The coordinated use of various components facilitates the stable movement of the moving block.
[0009] The utility model is further configured as follows: a rectangular column is horizontally provided on the round steel plate, a screw is provided on the rectangular column, a rubber plate is movably sleeved on the rectangular column, and a limiting sleeve is movably sleeved on the screw, so that the fixing process of the two ends of the round steel is completed through the coordinated use of various components.
[0010] The utility model is further configured as follows: a through hole is provided on the limiting sleeve, the through hole is adapted to the screw rod, a fixing nut is detachably connected to the screw rod, a rectangular opening is provided in the middle of the rubber plate, the rectangular opening is adapted to the rectangular column, and the disassembly and installation process of different rubber plates can be completed through the coordinated use of various components to ensure a quick installation process.
[0011] The utility model is further configured such that a height adjustment mechanism is installed at the bottom of the mounting frame, and the height adjustment mechanism includes a base, a guide rod and a support motor. The base is installed at the bottom of the mounting frame, a guide rod is connected between the base and the mounting frame, and a support motor is fixedly installed on the base. The height movement of the mounting frame can be completed through the coordinated use of various components.
[0012] The utility model is further configured such that a vertical threaded sleeve is installed at the bottom of the mounting frame, and a lead screw is connected between the output end of the supporting motor and the vertical threaded sleeve, so that the power driving process of the clamping mechanism is completed through the coordinated use of various components.
[0013] The utility model is further configured such that guide blocks are installed on the mounting frame and the base, the guide blocks are adapted to the guide rods, and limit blocks are installed at both ends of the guide rods, so that the height movement of the clamping mechanism can be facilitated through the coordinated use of various components.
[0014] Compared with the prior art, the utility model provides a clamping mechanism for round steel processing, which has the following beneficial effects:
[0015] Through the coordinated use of various components, this utility model adopts two clamping mechanisms to clamp the two ends of the round steel respectively, thereby improving stability and making processing more convenient. The movement of the clamping mechanism can be controlled by a servo motor to adjust the distance between the two clamping mechanisms to adapt to round steels of different lengths. A mounting hole is set on one side of the clamping block, and the fixing plate and the clamping block are connected by bolts to facilitate the disassembly of the clamping block. Clamping blocks of different sizes can be selected according to the diameter of the round steel, thereby improving applicability and enhancing the practicality of the clamping device.
[0016] The coordinated use of various components makes the clamping mechanism of this utility model simple and efficient, including the round steel plate and the limiting sleeve. When disassembling, it is only necessary to loosen the fixing nut on the fixed threaded screw rod, and then remove the limiting sleeve from the rectangular column. The operation is convenient and quick. In addition, the rubber plate is movably mounted on the rectangular column. If it is damaged, it can be directly replaced, and maintenance is very convenient.
[0017] Through the coordinated use of various components, the utility model can achieve high support for the round steel by clamping and fixing the two ends of the round steel respectively and adjusting the height of the mounting frame during use, making it easier to process, improving the flexibility and applicability of clamping, making the processing more convenient and quick, and allowing it to be more widely used in the processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the clamping mechanism;
[0019] Figure 2It is a schematic diagram of the matching structure of the side plate, electric push rod, round steel plate, servo motor, lead screw and moving block;
[0020] Figure 3 Schematic diagram of the cross-sectional structure of the rubber sheet;
[0021] Figure 4 It is a schematic diagram of the matching structure of the mounting part, the fixing plate and the clamping block;
[0022] Figure 5 It is a schematic diagram of the cross-sectional structure of the protective shell.
[0023] In the figure: 1. protective shell; 2. driving motor; 3. bidirectional threaded rod; 4. moving seat; 5. mounting piece; 6. fixing plate; 7. clamping block; 8. mounting frame; 9. side plate; 10. electric push rod; 11. round steel plate; 12. servo motor; 13. lead screw; 14. moving block; 15. through groove; 16. mounting hole; 17. mounting block; 18. slide rod; 19. mounting plate; 20. rectangular column; 21. screw; 22. rubber sheet; 23. limit sleeve; 24. through hole; 25. fixing nut; 26. rectangular opening; 27. base; 28. guide rod; 29. supporting motor; 30. vertical thread sleeve; 31. lead screw; 32. guide block; 33. limit block. DETAILED DESCRIPTION
[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0026] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0027] See also Figure 1-5A clamping mechanism for round steel processing comprises a protective shell 1, on which a clamping component is arranged, the clamping component comprises a driving motor 2, a bidirectional threaded rod 3, a moving seat 4, a mounting member 5, a fixing plate 6, a clamping block 7 and a mounting frame 8, the driving motor 2 is mounted at one end of the protective shell, the output end of the driving motor 2 is connected with a bidirectional threaded rod 3, the outer sides of both ends of the bidirectional threaded rod 3 are threadedly connected with the moving seat 4, mounting members 5 are mounted on both sides of the moving seat 4, a fixing plate 6 is mounted on the top of the mounting member 5, a clamping block 7 is mounted on one side of the fixing plate 6, and a mounting frame 8 is mounted below the protective shell 1; a fixing assembly is arranged on the mounting frame 8, the fixing assembly comprises a side plate 9, an electric push rod 10 and a round steel plate 11, the side plate 9 is vertically fixed on the left and right sides of the mounting frame 8, an electric push rod 10 is fixedly mounted on one side of the side plate 9, and the output end of the electric push rod 10 is connected with the round steel plate 11.
[0028] In this embodiment, during the use of the clamping component, the drive motor 2 is manually started to drive the bidirectional threaded rod 3 at the output end to rotate, thereby driving the moving seat 4 to move, and further driving the mounting parts 5 at both ends to move, so that the fixed plate 6 moves, thereby promoting the clamping block 7 to clamp and fix the round steel.
[0029] More specifically, the electric push rod 10 on the side plate 9 is manually started to drive the round steel plate 11 at the output end to move its position.
[0030] See also Figure 1-Figure 5 As a clamping mechanism for round steel processing of clamping parts: a servo motor 12 is installed on one side of the mounting frame 8, a screw rod 13 is connected to the output end of the servo motor 12, a moving block 14 is threadedly connected to the outer side of the screw rod 13, and a through groove 15 is opened on the top of the protective shell 1, and the through groove 15 is adapted to the mounting part 5.
[0031] Specifically, the servo motor 12 is manually started to drive the lead screw 13 at the output end to rotate, thereby driving the moving block 14 to move. During the movement, the mounting member 5 moves along the through slot 15 .
[0032] Please refer to Figure 1-Figure 5 As a further implementation of the clamping component: a mounting hole 16 is opened on one side of the clamping block 7, the fixing plate 6 and the clamping block 7 are fixedly connected by bolts, the other end of the screw rod 13 is rotatably connected to one side of the mounting frame 8 through a bearing seat, a mounting block 17 is installed on the moving block 14, sliding rods 18 are installed on both sides of the mounting frame 8, the sliding rods 18 are slidably connected to the mounting block 17, and a mounting plate 19 is installed on the mounting frame 8.
[0033] Specifically, when the clamping block 7 needs to be replaced, it is manually disassembled along the mounting hole 16 on the clamping block 7, and the moving block 14 drives the mounting block 17 to slide on the slide rod 18 on the mounting frame 8 during the movement.
[0034] Please refer to Figure 1-Figure 5 As a further implementation of the fixing assembly: a rectangular column 20 is horizontally arranged on the round steel plate 11, a screw rod 21 is arranged on the rectangular column 20, a rubber plate 22 is movably sleeved on the rectangular column 20, and a limiting sleeve 23 is movably sleeved on the screw rod 21.
[0035] Specifically, when installing the rubber plate 22 , the limiting sleeve 23 is installed along the screw rod 21 manually.
[0036] Please refer to Figure 1-Figure 5 As a further implementation of the fixing component: a through hole 24 is opened on the limiting sleeve 23, and the through hole 24 is adapted to the screw rod 21. A fixing nut 25 is detachably connected to the screw rod 21. A rectangular opening 26 is opened in the middle of the rubber plate 22, and the rectangular opening 26 is adapted to the rectangular column 20.
[0037] Specifically, when the rubber sheet 22 needs to be replaced, the fixing nut 25 is manually rotated and moved along the screw rod 21 to remove the limiting sleeve 23, and finally the rubber sheet 22 is removed along the rectangular opening 26 to complete the replacement process.
[0038] Please refer to Figure 1-Figure 5 As a further implementation of the height adjustment mechanism: a height adjustment mechanism is installed at the bottom of the mounting frame 8, and the height adjustment mechanism includes a base 27, a guide rod 28 and a support motor 29. The base 27 is installed at the bottom of the mounting frame 8, and the guide rod 28 is connected between the base 27 and the mounting frame 8. The support motor 29 is fixedly installed on the base 27.
[0039] Specifically, the support motor 29 on the base 27 is manually started to drive the output end to move along the guide rod 28 in height.
[0040] Please refer to Figure 1-Figure 5 As a further implementation of the height adjustment mechanism: a vertical threaded sleeve 30 is installed at the bottom of the mounting frame 8, and a lead screw 31 is connected between the output end of the supporting motor 29 and the vertical threaded sleeve 30.
[0041] Specifically, the support motor 29 is started to drive the lead screw 31 at the output end to rotate, thereby driving the vertical threaded sleeve 30 on the lead screw 31 to move in height.
[0042] Please refer to Figure 1-Figure 5As a further implementation of the height adjustment mechanism: guide blocks 32 are installed on the mounting frame 8 and the base 27, the guide blocks 32 are adapted to the guide rod 28, and limit blocks 33 are installed at both ends of the guide rod 28.
[0043] Specifically, when the vertical threaded sleeve 30 moves, it drives the mounting frame 8 to move, and causes the guide rod 28 to move along the guide block 32 , and cooperates with the limit block 33 to perform a limiting process.
[0044] To sum up, when the overall equipment is in use:
[0045] When in the state of clamping round steel, the driving motor 2 is manually started to drive the bidirectional threaded rod 3 at the output end to rotate, thereby driving the moving seat 4 to move, and further driving the mounting parts 5 at both ends to move. During the movement, the mounting parts 5 move along the through grooves 15, so that the fixing plate 6 moves, thereby facilitating the clamping and fixing process of the round steel by the clamping block 7. When the clamping block 7 needs to be replaced, it is manually disassembled along the mounting holes 16 on the clamping block 7, and the servo motor 12 is manually started to drive the screw rod 13 at the output end to rotate, thereby driving the moving block 14 to move, and during the movement, the moving block 14 drives the mounting block 17 to slide on the slide rod 18 on the mounting frame 8.
[0046] When the two ends of the round steel are fixed, the electric push rod 10 on the side plate 9 is manually started to drive the round steel plate 11 at the output end to move. When the rubber plate 22 is installed, the limiting sleeve 23 is manually installed along the screw rod 21. When the rubber plate 22 needs to be replaced, the fixing nut 25 is manually rotated and moved along the screw rod 21 to remove the limiting sleeve 23. Finally, the rubber plate 22 is taken out along the rectangular opening 26 to complete the replacement process.
[0047] When adjusting the height of the mechanism, the support motor 29 on the base 27 is manually started to drive the lead screw 31 at the output end to rotate, thereby driving the vertical threaded sleeve 30 on the lead screw 31 to move in height. When the vertical threaded sleeve 30 moves, it drives the mounting frame 8 to move, and causes the guide rod 28 to move along the guide block 32, and the limit block 33 is used in conjunction to perform a limiting process.
[0048] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A clamping mechanism for round steel processing, comprising a protective housing (1), characterized in that: The protective housing (1) is provided with a clamping component, the clamping component comprising a drive motor (2), a bidirectional threaded rod (3), a movable seat (4), a mounting member (5), a fixing plate (6), a clamping block (7) and a mounting frame (8), the drive motor (2) being mounted at one end of the protective housing, the output end of the drive motor (2) being connected to the bidirectional threaded rod (3), the outer sides of both ends of the bidirectional threaded rod (3) being threadedly connected to the movable seat (4), the two sides of the movable seat (4) being mounted with mounting members (5), the mounting members (6) being arranged on the fixing plate (6), and the fixing plate (7) being arranged on the fixing plate (8). A fixing plate (6) is installed at the top of the component (5), a clamping block (7) is installed on one side of the fixing plate (6), and a mounting frame (8) is installed below the protective shell (1); a fixing component is arranged on the mounting frame (8), and the fixing component comprises a side plate (9), an electric push rod (10) and a round steel plate (11); the side plate (9) is vertically fixed to the left and right sides of the mounting frame (8), the electric push rod (10) is fixedly installed on one side of the side plate (9), and the output end of the electric push rod (10) is connected to the round steel plate (11).
2. The round steel processing clamping mechanism according to claim 1 is characterized in that: A servo motor (12) is mounted on one side of the mounting frame (8); a screw rod (13) is connected to the output end of the servo motor (12); a moving block (14) is threadedly connected to the outer side of the screw rod (13); a through slot (15) is formed on the top of the protective housing (1); the through slot (15) is adapted to fit the mounting member (5).
3. The round steel processing clamping mechanism according to claim 2 is characterized in that: A mounting hole (16) is provided on one side of the clamping block (7); the fixing plate (6) and the clamping block (7) are fixedly connected by bolts; the other end of the screw rod (13) is rotatably connected to one side of the mounting frame (8) via a bearing seat; a mounting block (17) is mounted on the moving block (14); sliding rods (18) are mounted on both sides of the mounting frame (8); the sliding rods (18) are slidably connected to the mounting block (17); and a mounting plate (19) is mounted on the mounting frame (8).
4. The round steel processing clamping mechanism according to claim 3 is characterized in that: A rectangular column (20) is horizontally arranged on the circular steel plate (11), a screw rod (21) is arranged on the rectangular column (20), a rubber plate (22) is movably sleeved on the rectangular column (20), and a limiting sleeve (23) is movably sleeved on the screw rod (21).
5. The round steel processing clamping mechanism according to claim 4 is characterized in that: The limiting sleeve (23) is provided with a through hole (24), the through hole (24) is adapted to the screw rod (21), a fixing nut (25) is detachably connected to the screw rod (21), and a rectangular opening (26) is provided in the middle of the rubber plate (22), the rectangular opening (26) is adapted to the rectangular column (20).
6. The round steel processing clamping mechanism according to claim 4 is characterized in that: A height adjustment mechanism is installed at the bottom of the mounting frame (8), the height adjustment mechanism comprising a base (27), a guide rod (28) and a support motor (29); the base (27) is installed at the bottom of the mounting frame (8); a guide rod (28) is connected between the base (27) and the mounting frame (8); and a support motor (29) is fixedly installed on the base (27).
7. The round steel processing clamping mechanism according to claim 5 is characterized in that: A vertical threaded sleeve (30) is installed at the bottom of the mounting frame (8), and a lead screw (31) is connected between the output end of the supporting motor (29) and the vertical threaded sleeve (30).
8. The round steel processing clamping mechanism according to claim 6 is characterized in that: The mounting frame (8) and the base (27) are both provided with guide blocks (32), the guide blocks (32) are adapted to the guide rod (28), and both ends of the guide rod (28) are provided with limit blocks (33).