Printing treatment device for carpet production and processing

By designing a leveling structure and an anti-slip surface layer, the problems of protrusions and wrinkles in the carpet printing process are solved, achieving uniform and complete printed patterns and improving the quality and efficiency of carpet printing.

CN222329280UActive Publication Date: 2025-01-10ZHEJIANG HONGGUANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421082169.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-10
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

Existing carpet printing equipment is prone to bumps or wrinkles during the printing process, resulting in uneven and incomplete printed patterns, affecting the quality of the prints and causing waste.

Method used

A printing processing device for carpet production and processing was designed, including a leveling structure and an anti-slip surface layer. The carpet surface is pre-treated by a leveling plate and a rolling roller, and the lint is automatically cleaned by a turbine fan and a dust collection bin, ensuring the stability and integrity of the printing process.

Benefits of technology

It effectively avoids bumps or creases on the carpet surface, ensuring the integrity and uniformity of the printed pattern, improving printing quality, and reducing waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carpets, in particular to a printing processing device for carpet production and processing, which comprises a lower machine body, a transverse frame plate and a leveling structure, a left rack and a right rack are respectively fixed at the left end and the right end of the upper end face of the lower machine body, and the left rack and the right rack are bilaterally symmetrical about the center line of the lower machine body; second Y-axis linear guide rails are arranged on the inner tops of the left rack and the right rack correspondingly, leveling structures are connected to the lower portions of the second Y-axis linear guide rails in a sliding mode, first Y-axis linear guide rails are arranged on the upper end faces of the left rack and the right rack correspondingly, and side movable plates are connected to the first Y-axis linear guide rails in a sliding mode. A first Z-axis linear guide rail is arranged on the front side face of the side movable plate. Before the carpet is printed, the surface of the carpet is leveled and rolled, so that the printed condition on the surface of the carpet is uniform and complete, the quality of carpet printing is guaranteed, the carpet is prevented from being wasted, and the carpet printing machine is more flexible, stable and practical.
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Description

Technical Field

[0001] The utility model relates to the technical field of carpet printing, in particular to a printing processing device for carpet production and processing. Background Art

[0002] Carpets have incomparable craftsmanship and artistic value compared to general woven and chemical fiber carpets. They are traditional export products of my country and are known as "soft gold". They have rich patterns and strong three-dimensional sense. Flowers and scenery are like reliefs. They have high use value, collection value and appreciation value. The existing carpet printing generally uses carpet printing devices.

[0003] A carpet printing device with publication number CN211994621U provides a solution, specifically: rectangular grooves are provided on the front and rear sides of the platform, and the printing machine is movably installed in the rectangular grooves on the front and rear sides of the platform, and the front and rear sides of the top of the platform are fixedly installed with a clamping body, and the two clamping body walls are provided with a clamping groove, and the clamping groove is provided on the side close to the printing machine, and a clamping device is clamped in the clamping groove. The carpet printing device for carpet printing clamps the side of the carpet into the groove of the clamping device, and when the ball of the clamping device is pressed and clamped into the arc groove, the ball is squeezed so that the two squeezing plates clamp the carpet, and at the same time, the pointed cones on the sides of the two squeezing plates contact the carpet again. This solution has some shortcomings. It is mainly reflected in that bulges or wrinkles are prone to occur during carpet printing, and the printed pattern is not printed evenly and completely, which affects the printing quality and leads to waste of carpet.

[0004] For this reason, it is necessary to design a more friendly device for carpet printing. Utility Model Content

[0005] In order to overcome the defects of the prior art, a printing processing device for carpet production and processing is now provided to solve the problem that bulges or wrinkles are easily produced when printing carpets in the prior art, specifically, the printing pattern is not printed evenly and completely, which affects the printing quality and leads to waste of carpets.

[0006] To achieve the above objectives, the following scheme is adopted:

[0007] A printing processing device for carpet production and processing comprises a lower body, a cross frame plate and a leveling structure, wherein a left frame and a right frame are fixed to the left and right ends of the upper end surface of the lower body respectively, and the left frame and the right frame are symmetrical about the center line of the lower body, the inner tops of the left frame and the left frame are both provided with a second Y-axis linear guide, and the second Y-axis linear guide is slidably connected with the leveling structure below, the upper end surfaces of the left frame and the right frame are both provided with a first Y-axis linear guide, and the first Y-axis linear guide is slidably connected with a side movable plate, the front side surface of the side movable plate is provided with a first Z-axis linear guide, and the first Z-axis linear guide is slidably connected with a cross frame plate, the middle part of the left and right side surfaces of the lower body is provided with an ash collecting bin, and the upper end surface of the lower body is provided with a pad, and a carpet is provided on the pad.

[0008] Preferably, a through frame is provided in both the left frame and the right frame, and a variety of turbo fans are installed in the through frame, and the upper end of the ash collecting bin is connected to a middle connecting pipe, the upper end of the middle connecting pipe is connected under the rear fixed cover, and the rear fixed cover covers the outside of the through frame.

[0009] Preferably, a first X-axis linear guide is provided on the front side of the cross frame plate, a hanging plate is slidably connected to the first X-axis linear guide, an upper connecting plate is fixed to the lower end of the hanging plate, and the lower end of the upper connecting plate is fixed to the printer.

[0010] Preferably, a leveling plate is provided in the middle of the leveling structure, upper mounting plates are provided on both left and right sides of the upper portion of the leveling plate, and an upper slider is fixed to the upper end of the upper mounting plate, and the upper slider is slidably connected to the second Y-axis linear guide rail on the same side.

[0011] Preferably, a front cover plate is fixed on the front side of the upper mounting plate, and two groups of front rolling rollers are sleeved on the front lower part of the front cover plate; and a rear cover plate is fixed on the rear side of the upper mounting plate, and two groups of rear rolling rollers are sleeved on the rear lower part of the rear cover plate, and both the front rolling rollers and the rear rolling rollers are rotatable structures.

[0012] Preferably, a cabinet door is hinged on the front side of the ash bin, a dust-proof and breathable membrane is provided on the other side of the ash bin, and an upper guide plate and a lower guide plate are respectively provided on the upper and lower sides of the rear fixed cover, and the rear fixed cover and the middle connecting pipe, as well as the middle connecting pipe and the ash bin are all connected.

[0013] Preferably, two sets of side telescopic cylinders are installed at the front and rear parts of the left frame and the right frame, a lower pressure plate is provided at the lower end of the side telescopic cylinder, and an anti-slip surface layer is provided at the lower end of the lower pressure plate, and the anti-slip surface layer is made of silicone rubber.

[0014] The turbo fan in the right frame draws the fluff on the top of the lower body into the rear fixed cover, and then transports it to the ash collection bin through the middle connecting pipe for centralized collection of the fluff, so that it can be regularly emptied and processed, which is convenient for automatic and fast cleaning of the fluff. The setting of the horizontal frame plate is convenient for forward and backward, up and down movement, and the hanging plate can also move left and right on the first X-axis linear guide, so as to facilitate the printer to carry out large-scale printing work on the carpet, which is more flexible and practical. The leveling structure can move forward and backward through the sliding connection between the upper slider and the second Y-axis linear guide, which is convenient for leveling the printed surface of the carpet before printing, so as to avoid bulges or creases on the carpet surface that affect the printing quality, which helps to ensure the integrity of the printing quality. The side telescopic cylinder pushes the anti-slip surface layer to be pressed on the edge of the upper end surface of the carpet by extending downward, and the anti-slip surface layer on the lower end surface of the lower pressure plate has a safe and anti-slip effect, making it stable and reliable to press.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The device provided by the utility model can level the printed surface of the carpet to prevent the carpet surface from being bulged or creased to affect the printing quality, thereby helping to ensure the integrity of the printing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view schematic diagram of an embodiment of the utility model.

[0018] Figure 2 It is a top view schematic diagram of an embodiment of the utility model.

[0019] Figure 3 It is a cross-sectional schematic diagram of an embodiment of the utility model.

[0020] Figure 4 It is a schematic top view of the leveling structure of an embodiment of the utility model.

[0021] Figure 5 This is a rendering of the printing device of an embodiment of the utility model installed under a hanging board.

[0022] In the figure:

[0023] 1 lower body, 10 pad, 11 left frame, 12 right frame, 13 first Y-axis linear guide, 14 first Z-axis linear guide, 15 side movable plate, 16 second Y-axis linear guide, 17 through frame, 18 turbo fan;

[0024] 2 horizontal frame plate, 20 first X-axis linear guide rail, 21 hanging plate, 22 upper connecting plate, 23 printing device;

[0025] 3 leveling structure, 30 upper mounting plate, 31 upper slider, 32 leveling plate, 33 front sleeve plate, 34 front rolling roller, 35 rear sleeve plate, 36 rear rolling roller;

[0026] 4 ash collecting bin, 40 cabinet door, 41 dust-proof breathable membrane, 42 middle connecting pipe, 43 lower guide plate, 44 upper guide plate, 45 rear fixed cover;

[0027] 5 side telescopic cylinders, 50 lower pressure plates, 51 anti-slip surface layers, 6 carpets. DETAILED DESCRIPTION

[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0029] like Figure 1-Figure 5 As shown, a design provides a printing processing device for carpet production and processing, including a lower body 1, a horizontal frame plate 2 and a leveling structure 3. A left frame 11 and a right frame 12 are respectively fixed to the left and right ends of the upper end surface of the lower body 1, and the left frame 11 and the right frame 12 are symmetrical about the center line of the lower body 1. The inner tops of the left frame 11 and the left frame 11 are both provided with a second Y-axis linear guide rail 16, and the second Y-axis linear guide rail 16 is slidably connected to the leveling structure 3. The upper end surfaces of the left frame 11 and the right frame 12 are both provided with a first Y-axis linear guide 13, and the first Y-axis linear guide 13 is slidably connected with a side movable plate 15, the front side surface of the side movable plate 15 is provided with a first Z-axis linear guide 14, and the first Z-axis linear guide 14 is slidably connected with a cross frame plate 2, and the middle parts of the left and right sides of the lower body 1 are provided with an ash bin 4, and the upper end surface of the lower body 1 is provided with a pad 10, and the pad 10 is provided with a carpet 6.

[0030] A through frame 17 is provided in the left frame 11 and the right frame 12, and a variety of turbo fans 18 are installed in the through frame 17, and the upper end of the ash bin 4 is connected to the middle connecting pipe 42, the upper end of the middle connecting pipe 42 is connected under the rear fixed cover 45, and the rear fixed cover 45 covers the outside of the through frame 17; a cabinet door 40 is hinged on the front side of the ash bin 4, a dust-proof and breathable membrane 41 is provided on the other side of the ash bin 4, and an upper guide plate 44 and a lower guide plate 43 are respectively provided on the upper and lower sides of the rear fixed cover 45, and the rear fixed cover 45 and the middle connecting pipe 42 are connected, and the middle connecting pipe 42 and the ash bin 4 are connected.

[0031] The turbo fan 18 in the right frame 12 draws the fluff above the lower body 1 into the rear fixed cover 45, and then transports it to the dust collection bin 4 through the middle connecting pipe 42 for centralized collection of the fluff, so that it can be emptied regularly, which is convenient for automatic and rapid cleaning of the fluff.

[0032] The front side of the horizontal frame 2 is provided with a first X-axis linear guide rail 20, a hanging plate 21 is slidably connected to the first X-axis linear guide rail 20, and an upper connecting plate 22 is fixed to the lower end of the hanging plate 21, and the lower end of the upper connecting plate 22 is fixed to the printer 23. The setting of the horizontal frame 2 is convenient for forward and backward, up and down movement, and the hanging plate 21 can also move left and right on the first X-axis linear guide rail 20, so as to facilitate driving the printer 23 to perform large-scale printing on the carpet 6, which is more flexible and practical.

[0033] A leveling plate 32 is provided in the middle of the leveling structure 3, and upper mounting plates 30 are provided on both the left and right sides of the upper portion of the leveling plate 32, and an upper slider 31 is fixed to the upper end of the upper mounting plate 30, and the upper slider 31 is slidably connected to the second Y-axis linear guide 16 on the same side; a front cover plate 33 is fixed to the front side of the upper mounting plate 30, and two groups of front rolling rollers 34 are sleeved on the front lower part of the front cover plate 33, and a rear cover plate 35 is fixed to the rear side of the upper mounting plate 30, and two groups of rear rolling rollers 36 are sleeved on the rear lower part of the rear cover plate 35, and the front rolling rollers 34 and the rear rolling rollers 36 are both rotatable structures. In the above device, the leveling structure 3 is slidably connected to the second Y-axis linear guide 16 through the upper slider 31 and can move forward and backward, which is convenient for leveling the carpet printing surface before the carpet is printed, so as to avoid the carpet surface being raised or creased to affect the printing quality, which helps to ensure the integrity of the printing quality.

[0034] Two sets of side telescopic cylinders 5 are installed at the front and rear parts of the left frame 11 and the right frame 12. A lower pressing plate 50 is provided at the lower end of the side telescopic cylinder 5, and an anti-skid surface layer 51 is provided at the lower end of the lower pressing plate 50. The anti-skid surface layer 51 is made of silicone rubber. The side telescopic cylinder 5 pushes the anti-skid surface layer 51 to press on the upper end edge of the carpet 6 by extending downward, and the anti-skid surface layer 51 on the lower end surface of the lower pressing plate 50 plays a safe and anti-skid effect, making the pressing stable and reliable.

[0035] The utility model can effectively solve the problem in the prior art that bulges or wrinkles are easily produced when carpet is printed, and the printed pattern is not printed evenly and completely, which affects the printing quality and leads to waste of carpet. Before printing the carpet, the carpet surface is first leveled and rolled to make the printing quality of the carpet surface even and complete, so as to ensure the quality of carpet printing and avoid wasting carpet. The utility model is more flexible, stable and practical.

[0036] It is obvious to those skilled in the art that certain modifications, combinations and variations can be made based on the above teachings.

Claims

1. A printing processing device for carpet production and processing, characterized in that: The machine comprises a lower body (1), a horizontal frame plate (2) and a leveling structure (3), wherein a left frame (11) and a right frame (12) are respectively fixed to the left and right ends of the upper end surface of the lower body (1), and the left frame (11) and the right frame (12) are symmetrical about the center line of the lower body (1), and the inner tops of the left frame (11) and the left frame (11) are both provided with a second Y-axis linear guide rail (16), and the second Y-axis linear guide rail (16) is slidably connected to the leveling structure (3), and the left frame (11) and the ... frames (12), and the left frame (11) and the right frame (12) are respectively fixed to the left and right frames (12), and the left frame (11) and the right frame (12) are respectively fixed to the left and right frames (12), and the left frame (11) and the right frame (12) are respectively fixed to the left and right frames (12), and the left frame (11) and the right frame (12) are respectively fixed to the left and right frames (12), and the left frame (11) and the right frame (12) are respectively fixed to the left and right frames (12), and the left frame (11) and the right frame (12) are respectively fixed to the left and right frames (12), and the left frame (11) and the right frame (12) are respectively fixed to The upper end surface of each of the lower machine body (12) is provided with a first Y-axis linear guide rail (13), and a side movable plate (15) is slidably connected to the first Y-axis linear guide rail (13), a front side surface of the side movable plate (15) is provided with a first Z-axis linear guide rail (14), and a cross frame plate (2) is slidably connected to the first Z-axis linear guide rail (14), an ash collecting bin (4) is provided in the middle of the left and right side surfaces of the lower machine body (1), a pad plate (10) is provided on the upper end surface of the lower machine body (1), and a carpet (6) is provided on the pad plate (10).

2. A printing processing device for carpet production and processing according to claim 1, characterized in that: A through frame (17) is provided in both the left frame (11) and the right frame (12), and a plurality of turbo fans (18) are installed in the through frame (17). The upper end of the ash collecting bin (4) is connected to a middle connecting pipe (42), the upper end of the middle connecting pipe (42) is connected to the lower side of a rear fixed cover (45), and the rear fixed cover (45) covers the outer side of the through frame (17).

3. The printing processing device for carpet production and processing according to claim 1, characterized in that: A first X-axis linear guide rail (20) is provided on the front side of the horizontal frame plate (2), a hanging plate (21) is slidably connected to the first X-axis linear guide rail (20), an upper connecting plate (22) is fixed to the lower end of the hanging plate (21), and the lower end of the upper connecting plate (22) is fixed to the printing device (23).

4. The printing processing device for carpet production and processing according to claim 1, characterized in that: A leveling plate (32) is provided in the middle of the leveling structure (3), upper mounting plates (30) are provided on both left and right sides of the upper portion of the leveling plate (32), and an upper slider (31) is fixed to the upper end of the upper mounting plate (30), the upper slider (31) being slidably connected to a second Y-axis linear guide rail (16) on the same side.

5. A printing processing device for carpet production and processing according to claim 4, characterized in that: A front sleeve plate (33) is fixed to the front side of the upper mounting plate (30), two groups of front rolling rollers (34) are sleeved on the front lower part of the front sleeve plate (33), and a rear sleeve plate (35) is fixed to the rear side of the upper mounting plate (30), two groups of rear rolling rollers (36) are sleeved on the rear lower part of the rear sleeve plate (35), and both the front rolling rollers (34) and the rear rolling rollers (36) are rotatable structures.

6. The printing processing device for carpet production and processing according to claim 1, characterized in that: A cabinet door (40) is hingedly connected to the front side of the ash collecting bin (4), a dustproof breathable membrane (41) is provided on the other side of the ash collecting bin (4), and an upper guide plate (44) and a lower guide plate (43) are provided on the upper and lower sides of the rear fixed cover (45), respectively, and the rear fixed cover (45) and the middle connecting pipe (42), as well as the middle connecting pipe (42) and the ash collecting bin (4) are all in communication.

7. The printing processing device for carpet production and processing according to claim 1, characterized in that: Two sets of side telescopic cylinders (5) are installed at the front and rear parts of the left frame (11) and the right frame (12), a lower pressure plate (50) is provided at the lower end of the side telescopic cylinder (5), and an anti-slip surface layer (51) is provided at the lower end of the lower pressure plate (50), and the anti-slip surface layer (51) is made of silicone rubber.

Citation Information

Patent Citations

  • Carpet printing device for carpet printing

    CN211994621U