Hoisting device for horizontal shaft heading machine
By designing the lifting device of the rotating platform, telescopic arm and gear transmission system on the boring machine, the problem of limited freedom of rotation and movement of traditional equipment in complex environments is solved, and efficient, stable and safe lifting operation is achieved, simplifying operation Process and reduce maintenance costs.
Patent Information
- Application Number
- CN202421228435.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The traditional boring machine hoisting equipment has limited freedom of rotation and movement in complex construction environments, making it difficult to adjust the hoisting angle and direction, and has stability problems, complex operation and cumbersome maintenance, which increases safety hazards and maintenance costs.
A hoisting device for horizontal shaft boring machines is designed, including a rotating platform, telescopic arm, oil cylinder, gear transmission system and motor-driven winding roller. Through the rotating platform and telescopic arm, multi-directional adjustment and stability enhancement are achieved, and hinge connection is provided. Support force and positioning wheel ensure the stability of the rope movement trajectory.
It improves the flexibility and efficiency of lifting operations, enhances stability and safety, simplifies operating procedures, reduces maintenance costs, and adapts to the construction needs of complex terrain and narrow spaces.
Smart Images

Figure CN222331394U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a hoisting device, in particular to a hoisting device for a horizontal axis tunneling machine. Background Art
[0002] In modern engineering construction, tunnel boring machines are widely used in tunnels, mines, underground pipelines and other projects, and are important engineering machinery and equipment. With the complexity and expansion of engineering projects, the hoisting and movement of tunnel boring machines have become an indispensable part of the construction process. Traditional tunnel boring machine hoisting equipment usually has the following problems:
[0003] Traditional lifting equipment is usually simple in design, with limited freedom of rotation and movement, and is difficult to adapt to complex construction environments. Especially in narrow or irregular working spaces, lifting operations are greatly restricted and the lifting angle and direction cannot be flexibly adjusted.
[0004] Many hoisting equipment are prone to shaking or tilting under heavy load conditions, especially when the telescopic arm is in a long working state, the stability is even more difficult to ensure. This not only affects the hoisting efficiency, but also poses a major safety hazard.
[0005] The operating systems of some lifting equipment are relatively complex and require multiple manual adjustments and calibrations, which increases the difficulty and time cost of operation. This not only reduces construction efficiency, but also makes it easy for human operating errors to occur, affecting construction progress and quality.
[0006] Traditional lifting equipment has a complex structure, many components, and a cumbersome maintenance process. Especially in harsh construction environments, the equipment failure rate is high, which increases maintenance costs and downtime.
[0007] In order to improve the hoisting efficiency and operational flexibility of the tunnel boring machine, the present invention proposes an efficient and stable hoisting device for a horizontal axis tunnel boring machine, aiming to overcome the shortcomings of the prior art and provide a hoisting solution with a reasonable structure, easy operation, safety and reliability. Utility Model Content
[0008] In order to solve the above problems, the following technical solutions are proposed:
[0009] A lifting device for a horizontal axis tunneling machine includes a base and a lifting mechanism. A mounting groove is provided on the top of the base, a rotating platform is arranged in the mounting groove, the rotating platform is rotatably connected to the base, a telescopic arm is installed on the base, the telescopic end of the telescopic arm is installed with the lifting mechanism, a first oil cylinder is installed on the telescopic arm, the telescopic end of the first oil cylinder is fixedly connected to the telescopic end of the telescopic arm through a connecting block, and a second oil cylinder is also included, the two ends of the second oil cylinder are respectively hinged to the rotating platform and the lower end of the telescopic arm through hinges.
[0010] Furthermore, the rotating platform is rotatably connected to the bottom of the mounting groove via a first rotating shaft, a first gear is arranged on the first rotating shaft, and also includes a rotating motor installed on the top of the base, the rotating motor is transmission-connected to a second rotating shaft, the second rotating shaft passes through the top of the base and is rotatably connected to the bottom of the mounting groove, a second gear is installed on the second rotating shaft, and the second gear is connected to the first gear via a chain transmission.
[0011] Furthermore, a supporting roller is installed at the bottom of the installation groove, and the supporting roller abuts against the bottom of the rotating platform.
[0012] Furthermore, the lifting device includes a winding roller and a lifting rope, one end of the lifting rope is installed on the winding roller, and the other end of the lifting rope is installed with a hook.
[0013] Furthermore, the winding roller is driven by a motor.
[0014] Furthermore, the lifting device also includes two positioning wheels arranged opposite to each other, and the lifting rope passes between the two positioning wheels.
[0015] Furthermore, the telescopic arm is hinged on the mounting seat away from the telescopic end, and the mounting seat is fixedly connected to the rotating platform.
[0016] The beneficial effects of the utility model are as follows:
[0017] The hoisting device for a horizontal axis tunneling machine of the present invention has significant beneficial effects. First, by providing a rotating platform and a telescopic arm, multi-directional adjustment of the hoisting mechanism is achieved. The rotating platform can rotate freely on the base, and through the first rotating shaft and the first gear transmission system, the rotating platform can achieve precise angle adjustment, thereby improving the flexibility and efficiency of the hoisting operation. This is particularly important for operations in narrow spaces or complex terrains, and can effectively avoid obstacles and improve work efficiency.
[0018] Secondly, the design of the telescopic arm greatly increases the operating range of the lifting device. The telescopic arm can be adjusted in length by the drive of the first oil cylinder to meet the lifting requirements of different heights and distances. At the same time, the setting of the second oil cylinder further enhances the stability and adjustment ability of the telescopic arm. Through the hinge connection, it can provide strong support and adjustment force between the rotating platform and the telescopic arm, ensuring stability and safety during the lifting process.
[0019] In addition, the design of the hoisting mechanism is also very practical. Through the cooperation of the winding roller and the lifting rope, objects can be hoisted and placed conveniently and quickly. The motor-driven winding roller can realize the automatic retraction and release of the lifting rope, which greatly facilitates the operation. The setting of the two positioning wheels makes the movement trajectory of the lifting rope more stable and accurate, preventing the lifting rope from deviating during the work process, and ensuring the smooth progress of the lifting process.
[0020] In summary, the hoisting device for a horizontal axis tunnel boring machine provided by the present invention not only has a reasonable structural design and is easy to operate, but also greatly improves the efficiency and safety of the hoisting work, and has broad application prospects and market value. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the local structure of the utility model.
[0023] The accompanying drawings are marked as follows: 1. Base; 11. Mounting groove; 12. Support roller; 2. Rotating platform; 21. First rotating shaft; 22. First gear; 3. Rotating motor; 31. Second rotating shaft; 32. Second gear; 4. Mounting seat; 5. Telescopic arm; 51. Telescopic end; 61. First oil cylinder; 611. Connecting block; 62. Second oil cylinder; 7. Lifting mechanism; 81. Winding roller; 82. Positioning wheel; 9. Hook. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The utility model is further described below in conjunction with the accompanying drawings:
[0027] A hoisting device for a horizontal axis tunneling machine includes a base 1 and a hoisting mechanism 7. The top of the base 1 is provided with a mounting groove 11. A rotating platform 2 is arranged in the mounting groove 11. The rotating platform 2 is rotatably connected to the base 1. A telescopic arm 5 is installed on the base 1. The telescopic end 51 of the telescopic arm 5 is installed with the hoisting mechanism 7. The telescopic arm 5 is installed with a first oil cylinder 61. The telescopic end 51 of the first oil cylinder 61 is fixedly connected to the telescopic end 51 of the telescopic arm 5 through a connecting block 611. The second oil cylinder 62 is also included. The two ends of the second oil cylinder 62 are respectively hinged to the rotating platform 2 and the lower end of the telescopic arm 5 through hinges. The rotating platform 2 is rotatably connected to the bottom of the mounting groove 11 through a first rotating shaft 21. A first gear 22 is arranged on the first rotating shaft 21. The rotating motor 3 is also included. The rotating motor 3 is connected to the second rotating shaft 31 in a transmission manner. The second rotating shaft 31 passes through the top of the base 1 and is rotatably connected to the bottom of the mounting color. A second gear 32 is installed on the second rotating shaft 31. The second gear 32 is connected to the first gear 22 through a chain transmission. A support roller 12 is installed at the bottom of the mounting groove 11, and the support roller 12 abuts against the bottom of the rotating platform 2. The lifting device includes a winding roller 81 and a lifting rope, one end of which is installed on the winding roller 81, and the other end of the lifting rope is installed with a hook 9. The winding roller 81 is driven by a motor. The lifting device also includes two positioning wheels 82 arranged opposite to each other, and the lifting rope passes between the two positioning wheels 82. The telescopic arm 5 is hinged to the mounting seat 4 away from the telescopic end 51, and the mounting seat 4 is fixedly connected to the rotating platform 2.
[0028] The working principle of the utility model is as follows:
[0029] Rotation of the rotating platform 2: The rotating platform 2 is rotatably connected to the bottom of the mounting groove 11 through the first rotating shaft 21, and the first gear 22 is installed on the first rotating shaft 21. The rotating motor 3 drives the second gear 32 through the second rotating shaft 31, and the second gear 32 is connected to the first gear 22 through a chain. When the rotating motor 3 is started, it drives the second rotating shaft 31 and the second gear 32 to rotate, and then drives the first gear 22 and the first rotating shaft 21 through the chain, so that the rotating platform 2 can realize rotation on the base 1. This design enables the hoisting device to rotate 360 degrees freely on the horizontal plane to meet the hoisting requirements in different directions. Adjustment of the telescopic arm 5: One end of the telescopic arm 5 is fixedly connected to the mounting seat 4 through a hinge, and the mounting seat 4 is fixed on the rotating platform 2. The other end of the telescopic arm 5 is telescopically adjusted through the first oil cylinder 61. One end of the first oil cylinder 61 is fixed to the telescopic end 51 of the telescopic arm 5 through the connecting block 611, and the other end is fixed to the fixed end of the telescopic arm 5. When the first oil cylinder 61 is extended or retracted, the telescopic arm 5 is driven to adjust in the length direction, thereby adjusting the height and distance of the hoisting mechanism 7 .
[0030] Operation of the hoisting mechanism 7: The hoisting mechanism 7 includes a winding roller 81 and a hoisting rope, one end of which is fixed on the winding roller 81, and the other end is installed with a hook 9. The winding roller 81 is driven by a motor, and when the motor is started, the winding roller 81 is driven to rotate to realize the winding and releasing of the hoisting rope. The hoisting rope passes between two positioning wheels 82, and the positioning wheels 82 ensure the stability and accuracy of the movement trajectory of the hoisting rope during the winding and releasing process to prevent the hoisting rope from deflecting.
[0031] Overall linkage process: In the actual lifting process, the operator can adjust the angle and length of the rotating platform 2 and the telescopic arm 5 by controlling the rotating motor 3 and the first oil cylinder 61, so that the lifting mechanism 7 is in the best position. Then, the motor drives the winding roller 81 to lower or retract the lifting rope to complete the lifting or placement operation of the object. During the whole process, the second oil cylinder 62 provides additional support force to ensure the stability of the telescopic arm 5 and the lifting mechanism 7, ensuring the safety and efficiency of the lifting operation.
[0032] Through the linkage work of the above-mentioned components, the hoisting device for the horizontal axis tunnel boring machine of the present invention realizes efficient, stable and safe hoisting operation, adapts to complex and changeable working environment, and greatly improves work efficiency and operation safety.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A hoisting device for a horizontal axis tunnel boring machine, comprising a base (1) and a hoisting mechanism (7), characterized in that: The top of the base (1) is provided with a mounting groove (11), a rotating platform (2) is arranged in the mounting groove (11), the rotating platform (2) is rotatably connected to the base (1), a telescopic arm (5) is mounted on the base (1), the telescopic end (51) of the telescopic arm (5) is mounted with the hoisting mechanism (7), a first oil cylinder (61) is mounted on the telescopic arm (5), the telescopic end (51) of the first oil cylinder (61) is fixedly connected to the telescopic end (51) of the telescopic arm (5) via a connecting block (611), and a second oil cylinder (62) is further included, the two ends of the second oil cylinder (62) being hinged to the rotating platform (2) and the lower end of the telescopic arm (5) respectively via hinges.
2. A hoisting device for a horizontal axis tunneling machine according to claim 1, characterized in that: The rotating platform (2) is rotatably connected to the bottom of the installation groove (11) via a first rotating shaft (21), the first rotating shaft (21) being provided with a first gear (22), and further comprising a rotating motor (3) mounted on the top of the base (1), the rotating motor (3) being transmission-connected to a second rotating shaft (31), the second rotating shaft (31) passing through the top of the base (1) and then rotatably connected to the bottom of the installation groove, the second rotating shaft (31) being provided with a second gear (32), the second gear (32) being transmission-connected to the first gear (22) via a chain.
3. A hoisting device for a horizontal axis tunneling machine according to claim 2, characterized in that: A supporting roller (12) is installed at the bottom of the installation groove (11), and the supporting roller (12) abuts against the bottom of the rotating platform (2).
4. The hoisting device for a horizontal axis tunneling machine according to claim 1, characterized in that: The lifting device comprises a winding roller (81) and a lifting rope, one end of the lifting rope is mounted on the winding roller (81), and the other end of the lifting rope is mounted with a hook (9).
5. A hoisting device for a horizontal axis tunneling machine according to claim 4, characterized in that: The winding roller (81) is driven by a motor.
6. A hoisting device for a horizontal axis tunneling machine according to claim 4, characterized in that: The lifting device also includes two positioning wheels (82) arranged opposite to each other, and the lifting rope passes between the two positioning wheels (82).
7. The hoisting device for a horizontal axis tunneling machine according to claim 1, characterized in that: The telescopic arm (5) is hinged to a mounting seat (4) away from the telescopic end (51), and the mounting seat (4) is fixedly connected to the rotating platform (2).