Squeezer for sludge dewatering
By designing a press that includes a left-right sliding mud press mold and a cylinder-driven one, the problems of large area, high energy consumption and low processing efficiency of sludge dehydration are solved, and semi-automated high-efficiency sludge are realized Dehydration to meet the needs of large-scale production and processing.
Patent Information
- Application Number
- CN202421082916.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The existing sludge dewatering press covers a large area, consumes high energy and has low processing efficiency, and cannot meet the needs of large-scale production and processing.
A press machine including a frame, a sludge press mold that can slide left and right, front and rear press heads, oil cylinders, slide rods, pulleys and cylinders is designed to realize the semi-automated sludge dehydration process, and pressing through sliding connections and cylinder-driven Structure, optimized spatial layout and energy consumption.
It realizes the pressing of flexible control of the amount of sludge, reduces the footprint and energy consumption, improves the processing efficiency, adapts to the needs of large-scale production and processing, and simplifies the installation and maintenance of equipment.
Smart Images

Figure CN222331760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge dewatering auxiliary devices, in particular to a sludge dewatering press. Background Art
[0002] Sludge, especially the residual sludge produced by urban sewage treatment plants, has the characteristics of high water content, high organic matter content, difficulty in dehydration, easy corruption and odor. If it is not handled properly, it will cause serious secondary pollution, which has become an environmental problem faced by all towns. The core issue of sludge treatment is dehydration. Only when the water content of sludge is reduced to a certain level can the subsequent final disposal, such as incineration, pyrolysis, composting, landfill, etc., be carried out.
[0003] The existing presses for sludge dewatering occupy a large area, consume high energy, have low processing efficiency, and cannot meet the needs of large-scale production and processing. Therefore, it is particularly important to design a press for sludge dewatering to solve the above technical problems. Utility Model Content
[0004] The utility model aims to solve the problems that the existing presses for sludge dehydration occupy a large area, consume a high amount of energy, have a low processing efficiency and cannot meet the needs of mass production and processing, and proposes a press for sludge dehydration.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sludge dewatering press, comprising a frame, a mud pressing mold is slidably connected to the frame, a rear pressing head is detachably connected to the inner wall of the left end of the frame, a feed port is provided at the top of the mud pressing mold, a front pressing head is slidably provided at the right end of the mud pressing mold, an oil cylinder is fixedly connected to the frame, a sliding rod is slidably connected to the oil cylinder, the sliding rod and the front pressing head are fixedly connected, both ends of the mud pressing mold are through openings, and the opening sizes on both sides of the mud pressing mold are consistent with the diameter sizes of the front pressing head and the rear pressing head.
[0006] Preferably, a discharge port is provided at the bottom of the frame, slide rails are symmetrically distributed at the bottom of the frame, and a pulley is fixedly connected to the bottom of the mud pressing mold.
[0007] Preferably, the pulley is slidably connected in the slide rail, and cylinders are fixedly connected and mounted on both sides of the frame.
[0008] Preferably, a piston rod is slidably connected in the cylinder, and connecting plates are fixedly connected to both sides of the mud pressing mold, and the connecting plates are fixedly connected to the piston rod.
[0009] Preferably, the front pressure head and the rear pressure head are evenly provided with water outlet holes.
[0010] Compared with the prior art, the advantages and positive effects of the utility model are:
[0011] In the utility model, during use, by arranging a mud pressing mold structure that can slide left and right in the frame, the amount of mud to be pressed can be flexibly controlled, and the sludge can be unloaded from the mud pressing mold after the pressing is completed. The entire pressing process is semi-automatic production and processing, which meets the needs of modern production and processing. Compared with the conventional complex pressing structure, the pressing structure adopted in the utility model is compact as a whole, has a reasonable spatial layout, and is easy for staff to install and maintain, which solves the problems of existing presses for sludge dehydration, such as large occupation of area, high energy consumption, low processing efficiency, and inability to adapt to large-scale production and processing needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a front view of the sludge dewatering press of the utility model;
[0013] Figure 2 for Figure 1 A partial enlarged view of AA in FIG.
[0014] Figure 3 It is a top view of the sludge dewatering press of the utility model.
[0015] Legend: 1. Frame; 2. Mud pressing mold; 201. Feed inlet; 3. Rear pressure head; 4. Front pressure head; 5. Cylinder; 501. Slide rod; 6. Discharge port; 7. Slide rail; 701. Pulley; 8. Cylinder; 801. Piston rod; 802. Connecting plate; 9. Water outlet. DETAILED DESCRIPTION
[0016] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0017] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0018] The utility model provides a sludge dewatering press, comprising a frame 1, a mud pressing mold 2 is slidably connected in the frame 1, a rear pressing head 3 is detachably connected to the inner wall of the left end of the frame 1, a feed inlet 201 is arranged on the top of the mud pressing mold 2, a discharge port 6 is arranged on the bottom of the frame, a front pressing head 4 is slidably arranged on the right end of the mud pressing mold 2, an oil cylinder 5 is fixedly connected to the frame 1, a sliding rod 501 is slidably connected in the oil cylinder 5, the sliding rod 501 and the front pressing head 4 are fixedly connected, the two ends of the mud pressing mold 2 are through openings, and the mud pressing mold 2 is provided with a feed inlet 201. The opening sizes on both sides of the mold 2 are consistent with the diameter sizes of the front pressure head 4 and the rear pressure head 3. The front pressure head 4 and the rear pressure head 3 are evenly distributed with water outlet holes 9. The bottom of the frame is symmetrically distributed with slide rails 7. The bottom of the mud pressing mold 2 is fixedly connected with a pulley 701, and the pulley 701 can be slidably connected in the slide rail 7. Cylinders 8 are fixedly connected on both sides of the frame 1, and a piston rod 801 is slidably connected in the cylinder 8. Connecting plates 802 are fixedly connected on both sides of the mud pressing mold 2, and the connecting plates 802 are fixedly connected to the piston rod 801.
[0019] like Figure 1-3 As shown, when the sludge dewatering press is actually used, in the initial stage of the sludge pressing work, the mud pressing mold 2 is in a stationary state and the rear pressure head 3 is located in the mud pressing mold 2 to block the opening on the left side of the mud pressing mold 2. At this time, the front pressure head 4 and the rear pressure head 3 on the right side both block the openings on both sides of the mud pressing mold 2, so that the mud pressing mold 2 forms a container that can carry sludge; the sludge to be squeezed is transported to the mud pressing mold 2 by an external sludge conveying mechanism, and after the sludge mold is filled with mud, the mold is driven by the cylinders 8 on both sides and the piston rod 801 drives the connecting plate 802 to cooperate, and the mud pressing mold 2 moves to the left as a whole, and the rear pressure head 3 moves to the right relative to the mud pressing mold 2, until the rear pressure head 3 slides relatively through the feed inlet 201 and forms a relatively closed squeezing environment with the front pressure head 4, the right side The oil cylinder 5 drives the front pressure head 4 to move to the left through the sliding rod 501 to start mud pressing. The water formed in the pressing process is discharged through the water outlet 9. After the mud pressing is completed, the main oil cylinder 5 returns to the initial position, and the mud pressing mold 2 continues to move to the left until the mud cake exits from the opening position at the right end of the mud pressing mold 2 and then falls from the discharge port 6. In this way, the mud pressing work is completed and the large-scale pressing work is carried out repeatedly. By setting a mud pressing mold 2 structure that can slide left and right in the frame 1, the amount of mud to be pressed can be flexibly controlled, and the sludge can be unloaded from the mud pressing mold 2 after the pressing is completed. The entire pressing process is semi-automated and processed, which meets the needs of modern production and processing. Compared with the conventional complex pressing structure, the pressing structure adopted by the utility model is compact as a whole, and the space layout is reasonable, which is easy for the staff to install and maintain.
[0020] Working principle: At the initial stage of sludge pressing, the sludge pressing mold is stationary and the rear pressure head is located in the sludge pressing mold to block the opening on the left side of the sludge pressing mold. At this time, the front pressure head and the rear pressure head on the right side both block the openings on both sides of the sludge pressing mold, so that the sludge pressing mold forms a container that can carry sludge; the sludge to be squeezed is transported to the sludge pressing mold by the external sludge conveying mechanism. After the sludge mold is filled with sludge, the mold is driven by the cylinders on both sides and the piston rod drives the connecting plate to cooperate with the sludge pressing mold as a whole. The rear pressure head moves to the left and moves to the right relative to the mud pressing mold until the rear pressure head slides relatively through the feed port and the front pressure head to form a relatively closed pressing environment. The right oil cylinder drives the front pressure head to the left through the sliding rod to start mud pressing. The water formed in the pressing process is discharged through the water outlet. After the mud pressing is completed, the main oil cylinder returns to the initial position, and the mud pressing mold continues to move to the left until the mud cake withdraws from the opening position at the right end of the mud pressing mold and then falls from the discharge port. In this way, a mud pressing work is completed, and large-scale pressing work is carried out in a reciprocating cycle.
Claims
1. A sludge dewatering press, comprising a frame (1), a sludge pressing mold (2) being slidably connected to the frame (1), a rear pressing head (3) being detachably connected to the inner wall of the left end of the frame (1), characterized in that: A feed port (201) is provided at the top of the mud pressing mold (2), a front pressing head (4) is slidably provided at the right end of the mud pressing mold (2), an oil cylinder (5) is fixedly connected to the frame (1), a sliding rod (501) is slidably connected in the oil cylinder (5), the sliding rod (501) and the front pressing head (4) are fixedly connected, and both ends of the mud pressing mold (2) are through openings, and the opening sizes on both sides of the mud pressing mold (2) match the diameter sizes of the front pressing head (4) and the rear pressing head (3).
2. A sludge dewatering press according to claim 1, characterized in that: A material discharge port (6) is provided at the bottom of the frame (1), slide rails (7) are symmetrically distributed at the bottom of the frame (1), and a pulley (701) is fixedly connected to the bottom of the mud pressing mold (2).
3. A sludge dewatering press according to claim 2, characterized in that: The pulley (701) is slidably connected to the slide rail (7), and cylinders (8) are fixedly connected and installed on both sides of the frame (1).
4. A sludge dewatering press according to claim 3, characterized in that: A piston rod (801) is slidably connected in the cylinder (8), and connecting plates (802) are fixedly connected to both sides of the mud pressing mold (2), and the connecting plates (802) are fixedly connected to the piston rod (801).
5. A sludge dewatering press according to claim 1, characterized in that: Water outlet holes (9) are evenly distributed on the front pressure head (4) and the rear pressure head (3).