Condenser cooling pipe replacing device
By designing a condenser cooling tube replacement device and using laser sensors for accurate counting, the problem of low cooling tube replacement and counting efficiency is solved, and rapid disassembly and assembly and efficient counting are achieved.
Patent Information
- Application Number
- CN202420762747.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
Condenser cooling pipes are easily irrecoverable during transportation, installation or operation, resulting in frequent replacement. The existing counting and finishing methods rely on manual operations, which are inefficient and low accuracy, affecting equipment performance.
A condenser cooling tube replacement device is designed, and the connection barrels and bolts of the first and second cooling tubes are fixed, and the laser sensor is combined with a laser sensor to accurately count, and the structure of a transparent window and detection box is used to realize the precise counting of the laser sensor.
It realizes rapid disassembly and assembly and precise counting of cooling pipes, improves work efficiency, reduces labor consumption, and improves counting accuracy.
Smart Images

Figure CN222334785U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of condensers, in particular to a condenser cooling pipe replacement device. Background Art
[0002] The condenser acts as a cold source in the thermal cycle of the steam turbine device, and the cooling pipe that transports condensed water is a key component of the condenser. During the transportation, installation or operation of the condenser, the cooling pipe suffers irreversible damage due to unknown factors. The damaged cooling pipe needs to be removed and replaced with a new one, otherwise fluid bypass will occur, affecting the working performance of the condenser. However, due to the structural and spatial limitations of the condenser, it is inconvenient to disassemble the front and rear water chambers of the condenser and replace the cooling pipe, and the cooling pipe needs to be counted and sorted during use. The existing counting and sorting method is to count the rubber balls manually, which consumes a lot of labor, and the operator will become tired if he looks at it for too long, the counting efficiency is low, and the counting accuracy is not high. Summary of the invention
[0003] The utility model aims to solve the above problems in the prior art and proposes a condenser cooling tube replacement device, which has the advantage of accurately counting cleaning balls.
[0004] The purpose of the utility model can be achieved by the following technical solutions: A condenser cooling tube replacement device comprises a first cooling tube and a second cooling tube, the first cooling tube is fixed with a first connecting tube, the second cooling tube is fixed with a second connecting tube, the first connecting tube of the first cooling tube and the second connecting tube of the second cooling tube are spliced and connected by a first bolt;
[0005] A third detection cylinder is also sleeved on the second cooling tube, and the third detection cylinder is fixedly connected to the second connecting cylinder. A first detection box and a second detection box are fixed on both sides of the third detection cylinder. A laser sensor emitting end is installed in the first detection box, and a laser sensor receiving end is installed in the second detection box. The third detection cylinder is symmetrically connected with a first through hole, and a transparent window is installed on the first cooling tube. The laser sensor emitting end passes through the transparent window on the first cooling tube and is aligned with another transparent window on the first cooling tube and the laser sensor receiving end.
[0006] Preferably, a first annular groove is formed on the first connecting tube, and a first annular limiting portion is formed on the second connecting tube, and the first annular limiting portion is engaged with the first annular groove for limiting position.
[0007] Preferably, the first connecting tube further has a second annular limiting portion, the second connecting tube has a third annular limiting portion, a second annular groove is provided between the third annular limiting portion and the first annular limiting portion, and the second annular limiting portion is engaged with the second annular groove for limiting.
[0008] Preferably, the first annular limiting portion and the second annular limiting portion are both provided with a second threaded hole for threading the first bolt into the second threaded hole.
[0009] Preferably, the glass material of the transparent window is high temperature resistant glass.
[0010] Preferably, a plurality of cleaning rubber balls are provided in the tube wall of the first cooling tube and the tube wall of the second cooling tube.
[0011] Compared with the prior art, the advantages of the utility model are: the first cooling tube is spliced with the second connecting tube of the second cooling tube through the first connecting tube, and the first cooling tube and the second cooling tube are fixed by the first bolt, which is conducive to the quick disassembly and assembly of the first cooling tube and the second cooling tube, and the installation is more convenient; by setting the laser sensor transmitting end and the laser sensor receiving end, it is conducive to accurately counting the cleaning balls, and the counting work efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a side partial sectional view of the utility model.
[0013] Figure 2 It is a top view of the structure of the connection between the first cooling pipe and the second cooling pipe in the utility model.
[0014] Figure 3 It is a cross-sectional view of the AA section in the present invention.
[0015] In the figure, 2, first cooling tube; 21, first connecting tube; 211, first annular groove; 212, second annular limiting portion; 3, second cooling tube; 31, second connecting tube; 311, first annular limiting portion; 312, third annular limiting portion; 313, second annular groove; 32, third detection tube; 321, first through hole; 41, first detection box; 411, laser sensor transmitting end; 42, second detection box; 421, laser sensor receiving end; 5, transparent window; 6, second threaded hole; 7, cleaning rubber ball; 8, first bolt. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] like Figures 1 to 3 As shown, a condenser cooling tube replacement device comprises a first cooling tube 2 and a second cooling tube 3, wherein a first connecting tube 21 is fixed on the first cooling tube 2, and a second connecting tube 31 is fixed on the second cooling tube 3, the first connecting tube 21 of the first cooling tube 2 and the second connecting tube 31 of the second cooling tube 3 are spliced and connected by a first bolt 8; a third detection tube 32 is also sleeved on the second cooling tube 3, and the third detection tube 32 is fixedly connected to the second connecting tube 31, and a first detection box 41 and a second detection box 42 are fixed on both sides of the third detection tube 32, a laser sensor emitting end 411 is installed in the first detection box 41, and a laser sensor receiving end 421 is installed in the second detection box 42, and the third detection tube 32 is symmetrically connected with a first through hole 321, and a transparent window 5 is installed on the first cooling tube 2, and the laser sensor emitting end 411 passes through the transparent window 5 on the first cooling tube 2 and is aligned with another transparent window 5 on the first cooling tube 2 and the laser sensor receiving end 421. A plurality of cleaning rubber balls 7 are arranged inside the tube wall of the first cooling tube 2 and the tube wall of the second cooling tube 3 .
[0018] In the present invention, the laser sensor transmitting end 411 and the laser sensor receiving end 421 are prior art.
[0019] With the above structure, the first cooling tube 2 is spliced with the second connecting tube 31 of the second cooling tube 3 through the first connecting tube 21, and the first cooling tube 2 and the second cooling tube 3 are fixed by the first bolt 8, which is conducive to the quick disassembly and assembly of the first cooling tube 2 and the second cooling tube 3, and the installation is more convenient; at the same time, a laser sensor transmitting end 411 and a laser sensor receiving end 421 are arranged on both sides of the third detection tube 32, and the laser sensor transmitting end 411 and the laser sensor receiving end 421 are coaxially installed, and the axes of the laser sensor transmitting end 411 and the laser sensor receiving end 421 intersect the axis of the first cooling tube 2 at right angles. The laser sensor transmitting end 411 emits the laser, which passes through the transparent window 5 on one side of the first cooling tube 2, the inside of the first cooling tube 2, and the transparent window 5 on the other side of the first cooling tube 2 in sequence, and is finally received by the laser sensor receiving end 421. When the cleaning rubber ball 7 passes through the inner wall of the first cooling tube 2, it will block the path of the laser emission from the laser sensor transmitting end 411 to the laser sensor receiving end 421, and the laser sensor receiving end 421 will automatically count it once. By setting the laser sensor transmitting end 411 and the laser sensor receiving end 421, it is beneficial to accurately count the cleaning balls, and the counting work efficiency is higher.
[0020] Specifically, if Figures 1 to 3 As shown, a first annular groove 211 is provided on the first connecting tube 21, and a first annular limiting portion 311 is provided on the second connecting tube 31. The first annular limiting portion 311 is clamped and limited with the first annular groove 211. With this structure, the first annular limiting portion 311 is clamped in the first annular groove 211, which is beneficial for the first connecting tube 21 of the first cooling tube 2 and the second connecting tube 31 of the second cooling tube 3 to be connected and fixed more securely, with a stable structure, and at the same time, it is convenient to splice the first cooling tube 2 and the second cooling tube 3.
[0021] like Figures 1 to 3 As shown, the first connecting tube 21 also has a second annular limiting portion 212, and the second connecting tube 31 has a third annular limiting portion 312. A second annular groove 313 is provided between the third annular limiting portion 312 and the first annular limiting portion 311, and the second annular limiting portion 212 is engaged with the second annular groove 313 for limiting.
[0022] With the above structure, the second annular limiting portion 212 is engaged with the second annular groove 313, which is conducive to more reliable connection and fixation of the first connecting tube 21 of the first cooling tube 2 and the second connecting tube 31 of the second cooling tube 3, and a more stable structure.
[0023] like Figures 1 to 3As shown, the first annular limiting portion 311 and the second annular limiting portion 212 are both provided with a second threaded hole 6 for threading the first bolt 8 into the second threaded hole 6 .
[0024] With the above structure, the first bolt 8 passes through the second threaded hole 6 of the first annular limiting portion 311 and the second annular limiting portion 212 and is threadedly connected in the second threaded hole 6, which is conducive to facilitating the splicing of the first cooling pipe 2 and the second cooling pipe 3 and fixing them to each other, and the structure is firm and stable.
[0025] like Figures 1 to 3 As shown, the glass material of the transparent window 5 is high temperature resistant glass.
[0026] In the present invention, the transparent window 5 is a prior art, which is a common window made of high temperature resistant glass.
[0027] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0028] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the full text is that it includes three schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0029] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0030] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A condenser cooling tube replacement device, characterized in that: The cooling tube comprises a first cooling tube (2) and a second cooling tube (3); the first cooling tube (2) is fixed with a first connecting tube (21); the second cooling tube (3) is fixed with a second connecting tube (31); the first connecting tube (21) of the first cooling tube (2) and the second connecting tube (31) of the second cooling tube (3) are spliced and connected by a first bolt (8); A third detection cylinder (32) is also sleeved on the second cooling tube (3), the third detection cylinder (32) is fixedly connected to the second connecting cylinder (31), a first detection box (41) and a second detection box (42) are fixed on both sides of the third detection cylinder (32), a laser sensor emitting end (411) is installed in the first detection box (41), a laser sensor receiving end (421) is installed in the second detection box (42), the third detection cylinder (32) is symmetrically connected with a first through hole (321), a transparent window (5) is installed on the first cooling tube (2), the laser sensor emitting end (411) passes through the transparent window (5) on the first cooling tube (2), and is aligned with another transparent window (5) on the first cooling tube (2) and the laser sensor receiving end (421).
2. A condenser cooling tube replacement device according to claim 1, characterized in that: The first connecting tube (21) is provided with a first annular groove (211), and the second connecting tube (31) is provided with a first annular limiting portion (311), and the first annular limiting portion (311) is engaged with the first annular groove (211) for limiting.
3. The condenser cooling tube replacement device according to claim 1, characterized in that: The first connecting tube (21) also has a second annular limiting portion (212), and the second connecting tube (31) has a third annular limiting portion (312). A second annular groove (313) is provided between the third annular limiting portion (312) and the first annular limiting portion (311), and the second annular limiting portion (212) and the second annular groove (313) are engaged and limited.
4. A condenser cooling tube replacement device according to claim 2, characterized in that: The first annular limiting portion (311) and the second annular limiting portion (212) are both provided with a second threaded hole (6) for threading the first bolt (8) into the second threaded hole (6).
5. The condenser cooling tube replacement device according to claim 1, characterized in that: The glass material of the transparent window (5) is high temperature resistant glass.
6. A condenser cooling tube replacement device according to claim 1, characterized in that: A plurality of cleaning rubber balls (7) are provided inside the tube wall of the first cooling tube (2) and the tube wall of the second cooling tube (3).