Efficient energy-saving industrial dryer
By designing the adjustment plate and the lead rack in an industrial dryer to adjust the hot air introduction position, and combining the reflow rack and moisture-absorbing plate to circulate the hot air, the problems of uneven drying and high energy consumption in traditional dryers are solved, and more efficient drying is achieved Dry effect and energy efficiency.
Patent Information
- Application Number
- CN202420991142.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the heating process, traditional industrial dryers have fixed air flow outlet position, resulting in uneven drying of materials and cannot be adjusted according to actual conditions, which increases the problem of energy consumption and low drying efficiency.
A high-efficiency energy-saving industrial dryer including an adjustment plate, an outlet rack, a communication hose, a drive member, a return member and a liquid discharge member are designed. The introduction position and range of the hot air are adjusted by the movement of the adjustment plate and the outlet rack, and The reflow rack and moisture absorbing plate realize the circulation and introduction of hot gas and the adsorption of water gas, and the heating power is adjusted in conjunction with the temperature sensor and the controller.
The hot air introduction position and range are adjusted according to the actual drying situation, which improves the drying efficiency, reduces heat waste and water vapor re-adhesion, and improves the drying effect and energy efficiency.
Smart Images
Figure CN222335931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial drying machines, in particular to a high-efficiency and energy-saving industrial drying machine. Background Art
[0002] An industrial dryer is a device used to dry industrial raw materials. It mainly heats and dries the raw materials placed in a drying chamber through a heating mechanism. However, when drying materials, the liquid dripping from the wet materials in traditional industrial dryers can easily evaporate and dry again through heating, resulting in increased energy consumption.
[0003] The existing authorized patent CN219797788U discloses a high-efficiency and energy-saving industrial dryer. By arranging a guide inclined plate and a liquid collecting frame at the bottom, the dripping liquid can be discharged in time, and then the heated airflow is guided into the drying chamber by the fan to dry the rotating suspended material, thereby preventing the accumulated liquid inside from affecting the drying efficiency inside the equipment.
[0004] However, when the above method is used, when the heated airflow is guided into the drying chamber by the fan, since the airflow outlet position of the fan is in a fixed state, concentrated drying and over-drying will still occur for the materials close to the outlet. If the airflow outlet position of the fan is too dispersed, concentrated drying cannot be performed when a small amount of material is loaded, making it impossible to adjust according to the actual drying situation during actual operation. Utility Model Content
[0005] The utility model aims to provide an efficient and energy-saving industrial drying machine, which can adjust the hot air introduction position and introduction range according to the actual processing conditions through the provided components, so as to achieve better effect in actual drying.
[0006] To achieve the above object, the utility model provides a high-efficiency and energy-saving industrial drying machine, comprising a drying box, a sealed door leaf, a rotating rack and a hot air blower, wherein the sealed door leaf is installed on one side of the drying box, the rotating rack is installed in the drying box, the hot air blower is fixedly installed on one side of the drying box, and further comprises auxiliary components;
[0007] The auxiliary components include an adjustment plate, a lead-out frame, a connecting hose, a driving component, a reflux component and a drainage component; the adjustment plate is slidably connected to the drying box and is located in the drying box, the lead-out frame is fixedly connected to the adjustment plate and is located on one side of the adjustment plate, one end of the connecting hose is connected to the lead-out frame, and the other side end of the connecting hose is connected to the hot air blower, the driving component is connected to the adjustment plate, the reflux component is connected to the drying box, and the drainage component is connected to the drying box.
[0008] Wherein, the driving component includes an adjusting screw and an adjusting motor, the adjusting screw is threadedly connected to the adjusting plate and rotatably installed on one side of the drying box; the output shaft of the adjusting motor is connected to the adjusting screw, and the adjusting motor is fixedly installed on one side of the drying box.
[0009] Wherein, the reflux component includes a reflux rack, a desiccant plate and a control component, one side of the reflux rack is connected to the drying box, and the other side of the reflux rack is connected to the hot air blower; the desiccant plate is fixedly connected to the drying box and is located on one side of the drying box; the control component is connected to the drying box.
[0010] Wherein, the control component includes a controller and a temperature sensor, the controller is electrically connected to the hot air blower and fixedly installed on one side of the drying box; the temperature sensor is electrically connected to the controller and installed on one side of the drying box.
[0011] Wherein, the liquid discharge component includes a discharge base, a baffle, a fixed bracket, a movable plate, a connecting piece and a driving component, the discharge base is fixedly connected to the drying box and is located on one side of the drying box; the baffle is rotatably connected to the discharge base and is located on one side of the discharge base; the fixed bracket is fixedly connected to the discharge base and is located on one side of the discharge base; the movable plate is slidably connected to the fixed bracket and is located on one side of the fixed bracket; one side of the connecting piece is rotatably connected to the movable plate, and the other side of the connecting piece is rotatably connected to the baffle; the driving component is connected to the movable plate.
[0012] Among them, the driving component includes a driving screw and a driving motor, the driving screw is threadedly connected to the movable plate and rotatably installed on one side of the discharge base; the output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly installed on one side of the discharge base.
[0013] The utility model discloses an efficient and energy-saving industrial drying machine, wherein the hot air blower heats the air flow and then guides the air flow from the connecting hose into the lead-out rack, and then guides the heated air flow out through the lead-out rack. When the lead-out rack dries the material on the rotating rack by blowing out the air flow, the user can adjust the blowing height and blowing range of the adjusting plate and the lead-out rack through the adjusting motor and the adjusting screw according to the parts and materials hung on the rotating rack, so that the material on the rotating rack can be dried more quickly, and the introduced hot air and the generated water vapor can be adsorbed by the moisture absorption plate and then discharged from the return rack The hot air is then re-introduced into the air inlet of the hot air blower to circulate and introduce the hot air, thereby avoiding the rapid dissipation of heat inside the drying box. When the inside of the drying box is heated and dried by the circulation of the hot air, the user can use the temperature sensor to cooperate with the controller to make corresponding control adjustments to the hot air blower. When the temperature inside the drying box is too high, the heating mechanism inside the hot air blower can slow down or even stop heating. When the temperature inside the drying box is low, the heating mechanism can increase the power for heating. This enables the hot air introduction position and introduction range to be adjusted accordingly according to the actual processing conditions through the provided components, thereby achieving better results in actual drying. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0015] Figure 1 It is a schematic diagram of the overall structure of the high-efficiency energy-saving industrial drying machine of the first embodiment of the utility model.
[0016] Figure 2 It is a schematic diagram of the installation structure of the control component of the first embodiment of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the sealed door leaf of the first embodiment of the utility model when it is opened.
[0018] Figure 4 It is a schematic diagram of the structure of a drying box in section according to the first embodiment of the utility model.
[0019] Figure 5 It is a schematic diagram of the overall structure of a high-efficiency energy-saving industrial drying machine according to the second embodiment of the utility model.
[0020] Figure 6 It is a schematic structural diagram of a discharging base in section according to the second embodiment of the utility model.
[0021] In the figure: 101-drying box, 102-sealed door leaf, 103-rotating rack, 104-hot air blower, 105-adjusting plate, 106-export rack, 107-connecting hose, 108-adjusting screw, 109-adjusting motor, 110-reflux rack, 111-dehumidification plate, 112-controller, 113-temperature sensor, 201-discharge base, 202-baffle, 203-fixed bracket, 204-movable plate, 205-connecting piece, 206-driving screw, 207-driving motor. DETAILED DESCRIPTION
[0022] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0023] The first embodiment of the present application is:
[0024] See also Figures 1 to 4 ,in Figure 1 It is a schematic diagram of the overall structure of an energy-efficient industrial dryer. Figure 2 This is a schematic diagram of the installation structure of the control components. Figure 3 is a schematic diagram of the structure when the sealed door leaf 102 is opened. Figure 4 It is a schematic structural diagram of the drying box 101 cut away.
[0025] The utility model provides a high-efficiency and energy-saving industrial dryer: comprising a drying box 101, a sealed door leaf 102, a rotating hanger 103, a hot air blower 104 and an auxiliary component, wherein the auxiliary component comprises an adjustment plate 105, an outlet frame 106, a connecting hose 107, a driving component, a reflux component and a drainage component, wherein the driving component comprises an adjusting screw 108 and an adjusting motor 109, and the reflux component comprises a reflux frame 110, a moisture absorption plate 111 and a control component, wherein the control component comprises a controller 112 and a temperature sensor 113. The above-mentioned scheme solves the problem that when the heated airflow is guided into the interior of the drying chamber by the fan, since the airflow outlet position of the fan is in a fixed state, the materials close to the outlet will still be dried intensively or over-dried, and if the airflow outlet position of the fan is too dispersed, it is impossible to carry out concentrated drying when a small amount of materials are loaded, so that the problem that it is impossible to adjust according to the actual drying situation during actual operation is solved.
[0026] According to this specific embodiment, the sealed door leaf 102 is rotatably installed on one side of the drying box 101, the rotating bracket 103 is installed in the drying box 101, and the hot air blower 104 is fixedly installed on one side of the drying box 101. The rotating bracket 103 is mainly composed of a rotatable rotating shaft and a hanging rod for hanging materials, and the hot air blower 104 is composed of an internal electric heating mechanism and a blowing mechanism. Since the rotating bracket 103 and the hot air blower 104 are both very mature existing technologies, they will not be repeated in this solution.
[0027] Wherein, the adjusting plate 105 is slidably connected to the drying box 101 and is located in the drying box 101, the leading-out frame 106 is fixedly connected to the adjusting plate 105 and is located on one side of the adjusting plate 105, one end of the connecting hose 107 is connected to the leading-out frame 106, and the other end of the connecting hose 107 is connected to the hot air blower 104, the driving component is connected to the adjusting plate 105, the reflux component is connected to the drying box 101, the drainage component is connected to the drying box 101, the adjusting screw 108 is threadedly connected to the adjusting plate 105 and is rotatably installed on one side of the drying box 101; the output shaft of the adjusting motor 109 is connected to the adjusting screw 108, and the adjusting motor 109 is fixedly installed in the drying box 101. On one side of the drying box 101, the adjustment plate 105 is slidably installed in the drying box 101, and the lead-out frame 106 is fixedly installed on one side of the adjustment plate 105. The lead-out frame 106 is connected to the air outlet end of the hot air blower 104 through the connecting hose 107, and the connecting hose 107 is reserved with a corresponding length. The adjustment plate 105 is provided with a threaded hole matching the adjusting screw 108, and the output shaft of the adjusting motor 109 is fixed to the adjusting screw 108, so that the user can directly drive the adjusting screw 108 to rotate through the adjusting motor 109, and then drive the adjusting plate 105 and the lead-out frame 106 to move through the adjusting screw 108, thereby completing the adjustment of the position and lead-out range of the lead-out frame 106.
[0028] Secondly, one side of the reflow rack 110 is connected to the drying box 101, and the other side of the reflow rack 110 is connected to the hot air blower 104; the moisture absorption plate 111 is fixedly connected to the drying box 101 and is located on one side of the drying box 101; the control component is connected to the drying box 101, and the controller 112 is electrically connected to the hot air blower 104 and is fixedly installed on one side of the drying box 101; the temperature sensor 113 is electrically connected to the controller 112 and is installed on one side of the drying box 101, and a corresponding thermal insulation layer is provided inside the reflow rack 110, the reflow rack 110 is connected to the bottom of the side of the drying box 101 and the air inlet end of the hot air blower 104, and the bottom of the drying box 101 is connected to the reflow rack 110 A plurality of moisture absorbing plates 111 are fixedly distributed in the channel, and the hot air introduced by the hot air blower 104 can be recirculated and heated by the reflux rack 110 and the moisture absorbing plates 111, and the moisture absorbing plates 111 can adsorb the water vapor generated by drying to prevent the water vapor from attaching to the suspended materials again. The detection probe of the temperature sensor 113 is located in the drying box 101, and the controller 112 is connected to the temperature sensor 113 and the hot air blower 104 through a corresponding control circuit. When the temperature sensor 113 detects that the temperature inside the drying box 101 is too low or too high, it can be adjusted accordingly by controlling the hot air blower 104 to ensure normal drying inside the drying box 101.
[0029] When the high-efficiency energy-saving industrial dryer of the present embodiment is in use, the airflow is heated by the hot air blower 104 and then introduced into the lead-out rack 106 from the connecting hose 107, and then the heated airflow is led out through the lead-out rack 106. When the lead-out rack 106 dries the material on the rotating rack 103 by blowing out the airflow, the user can adjust the blowing height and blowing range of the adjusting plate 105 and the lead-out rack 106 through the adjusting motor 109 and the adjusting screw 108 according to the parts and materials hung on the rotating rack 103, so that the material on the rotating rack 103 can be dried more quickly, and the water vapor generated by the introduced hot air can be adsorbed by the moisture absorption plate 111. Then, the hot air is reintroduced from the reflux rack 110 to the air inlet end of the hot air blower 104 for circulating the hot air to avoid rapid heat dissipation inside the drying box 101. When the drying box 101 is heated and dried by circulating the hot air, the user can use the temperature sensor 113 to cooperate with the controller 112 to make corresponding control adjustments to the hot air blower 104. When the temperature inside the drying box 101 is too high, the heating mechanism inside the hot air blower 104 can slow down or even stop heating. When the temperature inside the drying box 101 is low, the heating mechanism can increase the power for heating, thereby achieving corresponding adjustments to the hot air introduction position and introduction range according to actual processing conditions through the provided components, so that the actual drying effect is better.
[0030] Second embodiment:
[0031] Based on the first embodiment, please refer to Figure 5 and Figure 6 , Figure 5 This is a schematic diagram of the overall structure of the high-efficiency energy-saving industrial dryer of the second embodiment. Figure 6 This is a structural schematic diagram of a discharge base 201 of the second embodiment. The discharge component provided by the utility model includes a discharge base 201, a baffle 202, a fixed bracket 203, a movable plate 204, a connecting piece 205 and a driving component, and the driving component includes a driving screw 206 and a driving motor 207.
[0032] The discharge base 201 is fixedly connected to the drying box 101 and is located on one side of the drying box 101; the baffle 202 is rotatably connected to the discharge base 201 and is located on one side of the discharge base 201; the fixed bracket 203 is fixedly connected to the discharge base 201 and is located on one side of the discharge base 201; the movable plate 204 is slidably connected to the fixed bracket 203 and is located on one side of the fixed bracket 203; one side of the connecting member 205 is rotatably connected to the movable plate 204 The other side of the connecting member 205 is rotatably connected to the baffle 202; the driving component is connected to the movable plate 204, the driving screw 206 is threadedly connected to the movable plate 204, and is rotatably mounted on one side of the discharge base 201; the output shaft of the driving motor 207 is connected to the driving screw 206, the driving motor 207 is fixedly mounted on one side of the discharge base 201, the discharge base 201 is fixedly mounted on the bottom of the drying box 101, and the baffle 202 is rotatably mounted on the discharge base 201. The discharging base 201 is provided with a fixed bracket 203 fixedly installed in the discharging base 201, the movable plate 204 is slidably installed on the fixed bracket 203, the two sides of the connecting member 205 are respectively rotatably arranged on the movable plate 204 and the baffle 202, the movable plate 204 is provided with a threaded hole matching the driving screw 206, the driving screw 206 is fixed to the output shaft of the driving motor 207, so that the user can drive the movable plate 204 through the driving motor 207 and the driving screw 206. The movable plate 204 is driven, and then the movement of the movable plate 204 cooperates with the connecting piece 205 to rotate the baffle 202. A discharge groove is provided on the side of the discharge base 201, and a through groove for introducing liquid into the discharge base 201 is provided at the bottom of the drying box 101, so that the user can discharge the liquid dripping from the drying box 101 through the discharge base 201, and then control the connection between the drying box 101 and the discharge base 201 by controlling the rotation of the baffle 202.
[0033] When using the high-efficiency and energy-saving industrial dryer of the present embodiment, the liquid dripping from the drying box 101 can be guided and discharged through the discharge base 201 provided. When the material is hung on the rotating hanger 103, since a large amount of liquid is attached to the material itself, the baffle 202 can keep the discharge base 201 connected with the drying box 101. During the early drying, the liquid dripping from the material on the rotating hanger 103 can be directly discharged through the discharge base 201. After drying for a period of time, the movable plate 204 can be driven by the driving motor 207 and the driving screw 206, and then the baffle 202 is driven to rotate in cooperation with the connecting member 205, thereby cutting off the connection between the drying box 101 and the discharge base 201, thereby preventing the liquid accumulated inside the discharge base 201 from affecting the normal drying inside the drying box 101, and also preventing the hot air inside the drying box 101 from being dissipated through the discharge base 201, thereby greatly enhancing the practicality of the entire device.
[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. An energy-efficient industrial dryer, comprising a drying box, a sealed door leaf, a rotating rack and a hot air blower, wherein the sealed door leaf is installed on one side of the drying box, the rotating rack is installed in the drying box, and the hot air blower is fixedly installed on one side of the drying box, characterized in that: Also included are auxiliary components; The auxiliary components include an adjustment plate, a lead-out frame, a connecting hose, a driving component, a reflux component and a drainage component; the adjustment plate is slidably connected to the drying box and is located in the drying box, the lead-out frame is fixedly connected to the adjustment plate and is located on one side of the adjustment plate, one end of the connecting hose is connected to the lead-out frame, and the other side end of the connecting hose is connected to the hot air blower, the driving component is connected to the adjustment plate, the reflux component is connected to the drying box, and the drainage component is connected to the drying box.
2. The high-efficiency energy-saving industrial dryer according to claim 1, characterized in that: The driving component includes an adjusting screw and an adjusting motor. The adjusting screw is threadedly connected to the adjusting plate and rotatably mounted on one side of the drying box. The output shaft of the adjusting motor is connected to the adjusting screw, and the adjusting motor is fixedly mounted on one side of the drying box.
3. The high-efficiency energy-saving industrial drying machine according to claim 1, characterized in that: The reflux component includes a reflux rack, a moisture absorption plate and a control component. One side of the reflux rack is connected to the drying box, and the other side of the reflux rack is connected to the hot air blower; the moisture absorption plate is fixedly connected to the drying box and is located on one side of the drying box; the control component is connected to the drying box.
4. The high-efficiency energy-saving industrial drying machine according to claim 3, characterized in that: The control component includes a controller and a temperature sensor. The controller is electrically connected to the hot air blower and fixedly installed on one side of the drying box; the temperature sensor is electrically connected to the controller and installed on one side of the drying box.
5. The high-efficiency energy-saving industrial dryer according to claim 1, characterized in that: The liquid discharge component includes a discharge base, a baffle, a fixed bracket, a movable plate, a connecting piece and a driving component. The discharge base is fixedly connected to the drying box and is located at one side of the drying box; the baffle is rotatably connected to the discharge base and is located at one side of the discharge base; the fixed bracket is fixedly connected to the discharge base and is located at one side of the discharge base; the movable plate is slidably connected to the fixed bracket and is located at one side of the fixed bracket; one side of the connecting piece is rotatably connected to the movable plate, and the other side of the connecting piece is rotatably connected to the baffle; the driving component is connected to the movable plate.
6. The high-efficiency energy-saving industrial drying machine according to claim 5, characterized in that: The driving component includes a driving screw and a driving motor. The driving screw is threadedly connected to the movable plate and rotatably mounted on one side of the discharge base. The output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly mounted on one side of the discharge base.