New energy battery sealing performance test equipment
By designing automated new energy battery sealing testing equipment and using a two-stage conveyor table and cylinder system, the problems of low sealing testing efficiency and large errors of existing lithium-ion batteries are solved, and efficient and accurate sealing testing is achieved. Ensures the safety and service life of the battery.
Patent Information
- Application Number
- CN202420617419.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing lithium-ion battery sealing test lacks automated devices, resulting in low efficiency and large errors in manual testing, which affects the safety and life of the battery.
A new energy battery sealing testing equipment was designed, including an operating table, a two-stage conveyor table, a four-station transplanting device and a cylinder system. The sealing testing of the battery is carried out through an automated process to achieve automated testing and efficient testing.
It improves the efficiency and quality of battery sealing test, reduces test errors, and ensures the accuracy and safety of battery sealing test.
Smart Images

Figure CN222336650U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery testing, in particular to a new energy battery sealing test device. Background Art
[0002] The rapid development of the new energy industry has driven the rapid development of lithium-ion batteries. Currently, lithium-ion batteries have a large market worldwide, especially in new energy vehicles, energy storage, and electric bicycles. The sealing process is the most important link in the production process of lithium-ion batteries. This link determines the sealing of the battery. If the battery sealing is not good, it will cause leakage and water to enter the battery during use, causing the battery capacity to decay or even explode.
[0003] There is no automated testing device for the sealing of existing batteries after sealing. It is usually done manually by punching holes in the steel shell of the battery and then passing gas through the holes for testing. Manual testing of the sealing of batteries is extremely inconvenient, the testing time is relatively long, the work efficiency is relatively low, and the manual testing error is large. Utility Model Content
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new energy battery sealing test equipment, including an operating table and a two-stage conveying table installed on the operating table, the operating table surface is slidably connected with a lower mold cavity and a forward push cylinder connected to the lower mold cavity, the top of the operating table is installed with a four-station displacement device located above the lower mold cavity and the two-stage conveying table, and two support plates and guide rods fixed close to the four-station displacement device, an upper plate is fixed between the two support plates, two push-down cylinders are installed on the top of the upper plate, and an upper mold cavity is fixed between the ejection ends of the two push-down cylinders.
[0005] Furthermore, a side push assembly is installed at the bottom of the upper plate, and two recessed blocks with inclined bottoms are fixed on both sides of the side push assembly. Four upper blocks are fixed at the bottom of the upper plate, and a lower block opposite to the upper block and fitting with the bottom of the recessed block is fixed at the top of the upper mold cavity.
[0006] Furthermore, the side thrust assembly includes two side thrust cylinders installed at the bottom of the upper plate, an L-shaped block is fixed to the ejection end of the side thrust cylinder, a movable plate located below the upper plate is fixed between the two L-shaped blocks, two long holes are opened on the top of the movable plate, and the ejection end of the lower thrust cylinder is connected to the upper mold cavity through the long hole.
[0007] Furthermore, two locking-type adjustment rods and a fixed limiting block at the end of the first section are installed on the side of the first section of the two-section conveyor platform, a guide plate is fixed between the rod ends of the two locking-type adjustment rods, and a positioning component is installed on the side of the first section of the two-section conveyor platform opposite to the guide plate.
[0008] Furthermore, the positioning assembly includes a propulsion cylinder installed at the first section of the two-section conveyor platform, and a clamping plate opposite to the guide plate is fixed to the ejection end of the propulsion cylinder.
[0009] Furthermore, a plurality of positioning holes are formed on the clamping plate, and blocks are fixed inside the positioning holes by screws.
[0010] Furthermore, the top of the lower mold cavity is provided with a plurality of adjustment holes and a long plate fixed at the adjustment holes by screws.
[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0012] The new energy battery sealing test equipment transports the battery through a two-stage conveyor platform, and then the battery loading is completed through a four-station displacement and planting device. The lower mold cavity is driven by the forward push cylinder to be located below the upper mold cavity, and the lower push cylinder drives the upper mold cavity to dock with the lower mold cavity to complete the battery sealing test. After the test is completed, the forward push cylinder is reset, and the tested battery is taken out through the four-station displacement and planting device. Therefore, the battery sealing line can be automatically tested, while improving work efficiency, reducing test errors, and improving its quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a three-dimensional diagram of the propulsion cylinder connection structure in the utility model;
[0015] Figure 3 It is a three-dimensional diagram of the connection structure of the middle and lower mold cavities of the utility model;
[0016] Figure 4 It is a three-dimensional diagram of the upper mold cavity connection structure of the utility model;
[0017] Figure 5 For this utility model Figure 4 3D image without the upper plate.
[0018] In the figure: 1. operating table; 2. two-stage conveying table; 3. pushing cylinder; 4. clamping plate; 5. positioning hole; 6. stopper; 7. limit block; 8. locking adjustment rod; 9. guide plate; 10. forward push cylinder; 11. lower mold cavity; 12. adjustment hole; 13. long plate; 14. support plate; 15. upper plate; 16. downward push cylinder; 17. upper mold cavity; 18. guide rod; 19. side push cylinder; 20. L-shaped block; 21. moving plate; 22. concave block; 23. upper block; 24. lower block; 25. four-station displacement device. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-5 A new energy battery sealing test device in this embodiment includes an operating table 1 and a two-stage conveying table 2 installed on the operating table 1, the two-stage conveying table 2 is divided into a first section and a tail section, and a lower mold cavity 11 located between the first section and the tail section of the two-stage conveying table 2 and a forward push cylinder 10 connected to the lower mold cavity 11 are slidably connected on the surface of the operating table 1, and the ejection end of the forward push cylinder 10 is fixedly connected to the back of the lower mold cavity 11, and a four-station displacement device 25 located above the lower mold cavity 11 and the two-stage conveying table 2 is installed on the top of the operating table 1, and two support plates 14 and two guide rods 18 are fixed near the four-station displacement device 25. An upper plate 15 is fixed between the two support plates 14, and two push-down cylinders 16 are installed on the top of the upper plate 15. An upper mold cavity 17 is fixed between the ejection ends of the two push-down cylinders 16.
[0021] In the above structure, the battery transportation is completed by the first and tail sections of the two-stage conveyor platform, and then the battery is moved to the lower mold cavity in conjunction with the four-station displacement device. At the same time, the battery in the lower mold cavity can also be moved to the tail section of the two-stage conveyor platform and removed. Then the forward push cylinder is recovered to drive the lower mold cavity to be aligned below the upper mold cavity, and then the upper mold cavity and the lower mold cavity are driven to engage with each other through the downward push cylinder. After engaging, the sealing test of the battery is completed by guiding air to the inside, thereby realizing automated testing to improve efficiency and reduce errors.
[0022] like Figure 4-5 In the direction shown, a side thrust assembly is installed at the bottom of the upper plate 15, and two concave blocks 22 with inclined bottoms are fixed on both sides of the side thrust assembly. Four upper blocks 23 are fixed at the bottom of the upper plate 15, and a lower block 24 opposite to the upper block 23 and fitting with the bottom of the concave block 22 is fixed at the top of the upper mold cavity 17. When the upper mold cavity is engaged with the lower mold cavity, the side thrust assembly is operated at this time, driving the concave block to move between the upper block and the lower block, because the bottom of the concave block and the top of the lower block are both inclined, when the concave block moves, a downward thrust can be applied through the inclined part, thereby improving the firmness of the seal between the upper mold cavity and the lower mold cavity, and reducing the load of the push cylinder to increase the service life.
[0023] The top of the lower mold cavity 11 is provided with a plurality of adjustment holes 12 and two long plates 13 fixed by screws at the adjustment holes 12. The installation position of the long plates can be adjusted by the adjustment holes and screws, so the two long plates can be installed in a suitable position according to the size of the battery, and a suitable distance can be left to place the battery, so that the battery can be prevented from moving during the test to affect the test and cause errors.
[0024] The side thrust assembly includes two side thrust cylinders 19 installed at the bottom of the upper plate 15 and distributed front and back. An L-shaped block 20 is fixed to the ejection end of the side thrust cylinder 19. A movable plate 21 located below the upper plate 15 is fixed between the two L-shaped blocks 20. Two long holes are provided on the top of the movable plate 21. The ejection end of the push-down cylinder 16 passes through the long holes and is connected to the upper mold cavity 17. The side thrust cylinder provides power. Under the action of the side thrust cylinder, the movable plate can be driven to move back and forth through the L-shaped block. Under the action of the long holes, a moving space for the movable plate and the push-down cylinder is reserved. Therefore, the movable concave block can be moved to form a support between the upper block and the lower block in the space of the long holes.
[0025] like Figure 1-2 The back of the first section of the two-section conveyor 2 is equipped with two locking adjustment rods 8 and a limit block 7 fixed at the end of the first section. A guide plate 9 is fixed between the rod ends of the two locking adjustment rods 8. One end of the guide plate 9 is inclined. A positioning component is installed on the side of the first section of the two-section conveyor 2 opposite to the guide plate 9. The movement of the guide plate can be adjusted by the locking adjustment rod, so the positioning component can be used to guide and position the battery according to the size of the battery. At the same time, the limit block can prevent the battery from falling when it moves to the end, thereby playing the role of reservation waiting.
[0026] The positioning assembly includes a propulsion cylinder 3 installed at the first section of the two-section conveyor 2, and a clamping plate 4 opposite to the guide plate 9 is fixed to the ejection end of the propulsion cylinder 3. The clamping plate is driven to move by the propulsion cylinder, and in conjunction with the guide plate, the battery can be clamped and positioned.
[0027] In addition, the clamping plate 4 is provided with a plurality of positioning holes 5, and a stopper 6 is fixed inside the positioning hole 5 by screws. According to the size of the battery, the stopper is installed at a suitable position of the clamping plate through the positioning hole and the screw. When the above-mentioned propulsion cylinder drives the clamping plate to clamp and position the battery, the stopper can separate the two batteries by a distance to avoid collision during the transportation process.
[0028] The working principle of the above embodiment is:
[0029] The guide plate is adjusted to a suitable position through the locking adjustment rod, and the two long plates and the stopper are also adjusted. Then the first section of the two-stage conveyor table conveys the battery, and the guide plate guides the conveying until the battery is conveyed to the clamping block. The thrust cylinder drives the clamping block to be ejected. Under the thrust of the clamping block, the battery can be clamped and fixed through cooperation with the guide plate. At the same time, the two batteries can be kept at a certain distance through the stopper to avoid collision. Then the battery is transplanted into the lower mold cavity and limited between the two long plates through the four-station displacement device. After placement is completed, the forward push cylinder drives the lower mold cavity to pull back until the lower mold cavity is aligned with the upper mold cavity, and the downward push cylinder drives the upper mold cavity to buckle with the lower mold cavity. At the same time, the side push cylinder passes The L-shaped block drives the moving plate to move, and the moving plate can drive the concave block to move between the upper block and the lower block. Because the top of the lower block is inclined, and the bottom of the concave block is also inclined, when the concave block moves, it will exert a downward force, thereby improving the firmness of the sealing fit between the upper mold cavity and the lower mold cavity, and at the same time, it can also close the push-down cylinder, reduce the load of the push-down cylinder and increase its service life. When the test is completed, the above operation is reset until the lower mold cavity is located below the four-station displacement device, so that the tested battery can be transferred to the two-stage conveyor table through the four-station displacement device and removed, thereby realizing automated testing, improving test efficiency, and reducing test errors.
[0030] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0031] It should be noted that in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of further restrictions, the elements defined by the statement "comprise one..." do not exclude the presence of other identical elements in the process, method, article or equipment including the elements.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new energy battery sealing test device, comprising an operating table (1) and a two-stage conveying table (2) installed on the operating table (1), characterized in that: The operating table (1) is slidably connected with a lower mold cavity (11) and is equipped with a forward push cylinder (10) connected to the lower mold cavity (11); the top of the operating table (1) is equipped with a four-station displacement device (25) located above the lower mold cavity (11) and the two-stage conveying platform (2); and two support plates (14) and a guide rod (18) fixed near the four-station displacement device (25); an upper plate (15) is fixed between the two support plates (14); two downward push cylinders (16) are installed on the top of the upper plate (15); and an upper mold cavity (17) is fixed between the ejection ends of the two downward push cylinders (16).
2. A new energy battery sealing test equipment according to claim 1, characterized in that: A side thrust assembly is installed at the bottom of the upper plate (15), two recessed blocks (22) with inclined bottoms are fixed on both sides of the side thrust assembly, four upper blocks (23) are fixed at the bottom of the upper plate (15), and a lower block (24) opposite to the upper block (23) and fitting with the bottom of the recessed block (22) is fixed at the top of the upper mold cavity (17).
3. A new energy battery sealing test equipment according to claim 2, characterized in that: The side-thrust assembly comprises two side-thrust cylinders (19) mounted at the bottom of the upper plate (15), an L-shaped block (20) being fixed to the ejection end of the side-thrust cylinder (19), a movable plate (21) located below the upper plate (15) being fixed between the two L-shaped blocks (20), two long holes being provided at the top of the movable plate (21), and the ejection end of the push-down cylinder (16) passing through the long holes is connected to the upper mold cavity (17).
4. The new energy battery sealing test equipment according to claim 1, characterized in that: Two locking-type adjustment rods (8) and a limit block (7) are fixed at the end of the first section of the two-section conveyor platform (2), and a guide plate (9) is fixed between the rod ends of the two locking-type adjustment rods (8). A positioning component is installed on the side of the first section of the two-section conveyor platform (2) opposite to the guide plate (9).
5. A new energy battery sealing test equipment according to claim 4, characterized in that: The positioning assembly comprises a propulsion cylinder (3) installed at the first section of the two-section conveying platform (2), and a clamping plate (4) opposite to the guide plate (9) is fixed to the ejection end of the propulsion cylinder (3).
6. The new energy battery sealing test equipment according to claim 5, characterized in that: The clamping plate (4) is provided with a plurality of positioning holes (5), and a stopper (6) is fixed inside the positioning hole (5) by means of screws.
7. The new energy battery sealing test equipment according to claim 1, characterized in that: The top of the lower mold cavity (11) is provided with a plurality of adjustment holes (12) and a long plate (13) fixed at the adjustment holes (12) by screws.