Progressive die capable of reducing labor intensity

By introducing waste bearing guide parts and collection boxes into the continuous mold, waste collection is automated and raw materials are fixed through clamps and adjusting springs, the problem of waste collection is solved, reducing labor intensity and improving production efficiency.

CN222344051UActive Publication Date: 2025-01-14QINGDAO LONGHE MOULD CO LTD
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Patent Information

Application Number
CN202421210597.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

In continuous molds, the waste generated by stamping cannot be collected in a unified manner, resulting in the operators needing to manually organize and collect, which increases labor intensity and affects the neatness and safety of the production area.

Method used

A structure including a mold body, a waste receiving guide piece and a waste collection box is designed. The stamped waste is automatically transported to the collection box through a blanking trough and a guide tube to avoid manual collection, and through upper and lower ply plates and adjustments. Spring fixes raw materials to prevent offset.

Benefits of technology

Automatic collection of waste is realized, the labor intensity of operators is reduced, the production efficiency is improved, and the cleanliness and safety of the production area is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a continuous die capable of reducing labor intensity, which comprises a die main body, a waste material receiving and guiding piece and a waste material collecting box, and a die bottom table is arranged at the lower end of the inner composition of the die main body. Compared with the prior art, the die has the advantages that the die body, the waste receiving and guiding part and the waste collecting box are additionally arranged, the safety plate in the waste receiving and guiding part is embedded into the mounting groove and screwed into the threaded hole through the bolt to be connected and fixed, waste generated in continuous punching operation falls into the inner side of the guiding pipe through the blanking groove, and the waste collecting box is used for collecting the waste. The raw materials are conveyed to the inner side of the waste collecting box through the guide conveying pipe, manual collection of the waste by operators is avoided, so that the effect of reducing labor intensity can be achieved, and the effect of preventing the raw materials from deviating can be achieved by additionally arranging the die main body and the stamping cylinder to drive the upper die table to move downwards and jointly clamping and fixing the raw materials through the upper clamping plate and the lower clamping plate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of continuous moulds, in particular to a continuous mould which reduces the labor intensity. Background Art

[0002] Continuous molds are a type of efficient stamping and extension molds in the forming processing of metal plates, strips, and sheets. Continuous molds can work continuously during use, so a large amount of waste can be generated in a short period of time during the stamping operation. Most common continuous molds are equipped with corresponding waste receiving and collection structures, which makes it impossible to collect the waste formed by stamping in a unified manner. During the intermittent processing process, the operator needs to manually sort and collect the waste to prevent the accumulation of large amounts of waste, which makes subsequent work inconvenient. The accumulation of waste will affect the cleanliness of the production area, making the production area have certain safety hazards due to the clutter.

[0003] Secondly, the generation of waste requires the operator to take it out of the punching groove every time, which increases the labor intensity of the operator, causing muscle soreness during continuous work and making it difficult to improve production efficiency.

[0004] In summary, there are some problems if there is no unified receiving and collecting device for the waste generated by stamping in the continuous die, so it is hoped to propose a new structure to solve the above technical problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model aims to provide a continuous die with reduced labor intensity, so as to solve the problems raised in the above-mentioned background technology.

[0006] The utility model is realized through the following technical scheme: a continuous mold with reduced labor intensity, comprising: a mold main body, a waste receiving and guiding member and a waste collection box, wherein the lower end of the mold main body is provided with a mold base, the center of the upper surface of the mold base is provided with a lower mold base for continuous stamping of raw materials, support columns for supporting a lower clamping plate are provided on the upper surface of the mold base and the four corners of the lower mold base, a lower clamping plate for clamping and fixing the raw materials is provided on the upper surface of the support column, a waste receiving and guiding member for receiving and guiding waste after stamping is provided below the mold base, and a waste collection box for uniformly collecting waste is provided below the waste receiving and guiding member.

[0007] As a preferred embodiment, a stamping groove for stamping is provided on the upper surface of the lower die table, a bracket is provided at the rear end of the upper surface of the mold base table, and a stamping cylinder for driving the upper die table to move up and down is provided at the rear end of the lower surface of the bracket. Starting the stamping cylinder can drive the upper die table to move, so that the stamping block is embedded in the stamping groove to perform stamping operations on the raw material.

[0008] As a preferred embodiment, an upper die table is provided under the stamping cylinder, a stamping block is provided on the lower surface of the upper die table, a blanking groove is opened at the center of the lower surface of the mold base, and the blanking groove is connected with the stamping groove. The raw material formed after stamping falls to the inside and automatically falls to the inside of the waste receiving and guiding part through the blanking groove.

[0009] As a preferred embodiment, the lower surface of the mold base and the periphery of the blanking chute are provided with installation grooves for installing waste receiving and guiding parts, the upper end of the waste receiving and guiding parts is provided with a mounting plate, and threaded holes are provided at the four corners of the lower surface of the installation groove and the upper surface of the mounting plate.

[0010] As a preferred embodiment, the mounting plate and the mounting groove are interlocked and connected and fixed by screwing bolts into the inner side of the threaded hole. A guide pipe is provided under the mounting plate, and the lower end of the guide pipe is located directly above the waste collection box. The mounting plate is embedded in the mounting groove, and the waste receiving and guiding component can be installed and fixed by screwing bolts into the threaded hole.

[0011] As a preferred embodiment, adjusting springs for adjusting the position of the upper clamping plate when the upper clamping plate is subjected to external force are provided at the four corners of the lower surface of the upper mold platform, and a telescopic column for preventing the adjusting spring from deflecting is provided inside the adjusting spring.

[0012] As a preferred embodiment, an upper clamping plate is provided under the adjusting spring, and the upper clamping plate and the lower clamping plate are located on the same center line. The upper clamping plate and the lower clamping plate jointly clamp and fix the raw material, and drive the telescopic column and the adjusting spring to move upward, so that the stamping block can perform stamping operations, thereby achieving the effect of preventing the raw material from shifting.

[0013] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by adding a mold main body, a waste receiving and guiding part and a waste collection box, the safety plate in the waste receiving and guiding part is embedded in the installation groove, and a bolt is screwed into the threaded hole for connection and fixation. The waste generated in the continuous stamping operation falls into the inner side of the guide pipe through the blanking groove, and is guided to the inner side of the waste collection box through the guide pipe, avoiding the operator to manually collect the waste, thereby achieving the effect of reducing labor intensity. By adding the mold main body, the stamping cylinder drives the upper die table to move downward, the upper clamp and the lower clamp jointly clamp and fix the raw material, and drives the telescopic column and the adjusting spring to move upward, so that the stamping block can perform stamping operations, thereby achieving the effect of preventing the raw material from shifting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a continuous die that reduces labor intensity.

[0016] Figure 2 The utility model is a schematic diagram of the upper structure of a mold body in a continuous mold for reducing labor intensity.

[0017] Figure 3 The utility model is a schematic diagram of the lower structure of a mold body in a continuous mold for reducing labor intensity.

[0018] Figure 4 The utility model is a structural schematic diagram of a waste receiving and guiding member in a continuous mold which reduces labor intensity.

[0019] In the figure, 100-die body, 101-die base, 102-lower die table, 103-punching groove, 104-support column, 105-lower clamping plate, 106-bracket, 107-punching cylinder, 108-upper die table, 109-adjusting spring, 110-telescopic column, 111-upper clamping plate, 112-mounting groove, 113-threaded hole, 114-blank chute;

[0020] 200-waste receiving and guiding member, 201-mounting plate, 202-guiding pipe;

[0021] 300- Waste collection box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 4 The utility model provides a technical solution: a continuous mold with reduced labor intensity, comprising: a mold body 100, a waste receiving and guiding member 200 and a waste collecting box 300, wherein the lower end of the mold body 100 is provided with a mold base 101 in its internal components;

[0024] A lower die table 102 for continuous stamping of raw materials is provided at the center of the upper surface of the mold base 101. Support columns 104 for supporting lower clamping plates 105 are provided at the upper surface of the mold base 101 and the four corners of the lower die table 102. The upper surface of the support column 104 is provided with a lower clamping plate 105 for clamping and fixing the raw materials.

[0025] A waste receiving and guiding member 200 for receiving and guiding waste after stamping is provided below the mold base 101 , and a waste collecting box 300 for uniformly collecting waste is provided below the waste receiving and guiding member 200 .

[0026] A stamping groove 103 for stamping is provided on the upper surface of the lower die table 102, a bracket 106 is provided at the rear end of the upper surface of the mold base 101, and a stamping cylinder 107 for driving the upper die table 108 to move up and down is provided at the rear end of the lower surface of the bracket 106. Starting the stamping cylinder 107 can drive the upper die table 108 to move, so that the stamping block is embedded in the stamping groove 103 to perform stamping operations on the raw material.

[0027] An upper die table 108 is provided below the stamping cylinder 107, and a stamping block is provided on the lower surface of the upper die table 108. A blanking groove 114 is opened at the center of the lower surface of the mold base 101. The blanking groove 114 is connected with the stamping groove 103. The raw material formed after stamping falls to the inside and automatically falls to the inside of the waste receiving guide 200 through the blanking groove 114.

[0028] The lower surface of the mold base 101 and the periphery of the blanking trough 114 are provided with an installation groove 112 for installing the waste receiving and guiding member 200. The upper end of the waste receiving and guiding member 200 is provided with a mounting plate 201. The lower surface of the installation groove 112 and the four corners of the upper surface of the mounting plate 201 are provided with threaded holes 113.

[0029] The mounting plate 201 and the mounting groove 112 are interlocked and connected and fixed by bolts screwed into the inner side of the threaded hole 113. A guide pipe 202 is provided under the mounting plate 201, and the lower end of the guide pipe 202 is located directly above the waste collection box 300. The mounting plate 201 is embedded in the mounting groove 112, and the waste receiving and guiding member 200 can be installed and fixed by using bolts screwed into the threaded hole 113.

[0030] See also Figure 1-Figure 4As the first embodiment of the utility model: First, the operator embeds the safety plate 201 in the waste receiving and guiding member 200 into the installation groove 112, and uses bolts to screw into the threaded holes 113 for connection and fixation; secondly, the operator starts the stamping cylinder 107 to drive the upper die table 108 to move, so that the stamping block is embedded in the stamping groove 103 to perform stamping operations on the raw materials; the waste generated during the continuous stamping operation falls into the inner side of the guide pipe 202 through the blanking groove 114, and is guided to the inner side of the waste collection box 300 through the guide pipe 202, and the lower end of the guide pipe 202 is located directly above the waste collection box 300 to prevent the waste from splashing and falling outside the waste collection box 300, which can avoid the operator from manually collecting the waste, thereby achieving the effect of reducing labor intensity.

[0031] Adjustment springs 109 are provided at the four corners of the lower surface of the upper die table 108 for adjusting the position of the upper clamping plate 111 when the upper clamping plate 111 is subjected to external force. A telescopic column 110 is provided inside the adjustment spring 109 for preventing the adjustment spring 109 from deflecting.

[0032] An upper clamping plate 111 is provided below the adjusting spring 109. The upper clamping plate 111 and the lower clamping plate 105 are located on the same center line. The upper clamping plate 111 and the lower clamping plate 105 jointly clamp and fix the raw material, and drive the telescopic column 110 and the adjusting spring 109 to move upward, so that the stamping block can perform stamping operations, thereby achieving the effect of preventing the raw material from shifting.

[0033] See also Figure 1-Figure 3 , as the second embodiment of the utility model: Based on the above-mentioned first embodiment, the raw material may be offset due to the action of instantaneous force during the stamping process, the stamping cylinder 107 can drive the upper die table 108 to move, the upper clamping plate 111 contacts the upper surface of the raw material and the lower clamping plate 105 to clamp and fix the raw material together, and can push the telescopic column 110 and the adjusting spring 109 to move upward, so that the stamping block can perform stamping operations, thereby achieving the effect of preventing the raw material from shifting.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A continuous die for reducing labor intensity, comprising: A mold body (100), a waste receiving and guiding member (200) and a waste collecting box (300), characterized in that: the mold body (100) has a mold base (101) at the lower end thereof; A lower die table (102) for continuous stamping of the raw material is provided at the center of the upper surface of the mold base (101); support columns (104) for supporting a lower clamping plate (105) are provided at the upper surface of the mold base (101) and at the four corners of the lower die table (102); and a lower clamping plate (105) for clamping and fixing the raw material is provided on the upper surface of the support column (104); A waste receiving and guiding member (200) for receiving and guiding waste after stamping is provided below the mold base (101), and a waste collection box (300) for uniformly collecting waste is provided below the waste receiving and guiding member (200).

2. A continuous die for reducing labor intensity as claimed in claim 1, characterized in that: The upper surface of the lower die table (102) is provided with a punching groove (103) for punching, the rear end of the upper surface of the die base (101) is provided with a bracket (106), and the rear end of the lower surface of the bracket (106) is provided with a punching cylinder (107) for driving the upper die table (108) to move up and down.

3. A continuous die for reducing labor intensity as claimed in claim 2, characterized in that: An upper die table (108) is provided below the punching cylinder (107), a punching block is provided on the lower surface of the upper die table (108), a blanking groove (114) is provided at the center of the lower surface of the mold base (101), and the blanking groove (114) is communicated with the punching groove (103).

4. A continuous die for reducing labor intensity as claimed in claim 3, characterized in that: The lower surface of the mold base (101) and the periphery of the blanking trough (114) are provided with a mounting groove (112) for mounting a waste receiving and guiding member (200); a mounting plate (201) is provided at the upper end of the waste receiving and guiding member (200); and threaded holes (113) are provided at the four corners of the lower surface of the mounting groove (112) and the upper surface of the mounting plate (201).

5. A continuous die for reducing labor intensity as claimed in claim 4, characterized in that: The mounting plate (201) and the mounting groove (112) are interlocked and fixed by bolts screwed into the inner side of the threaded hole (113); a guide pipe (202) is provided below the mounting plate (201); the lower end of the guide pipe (202) is located directly above the waste collection box (300).

6. A continuous die for reducing labor intensity as claimed in claim 3, characterized in that: Adjustment springs (109) for adjusting the position of the upper clamping plate (111) when the upper clamping plate (111) is subjected to external force are provided at the four corners of the lower surface of the upper die table (108), and a telescopic column (110) for preventing the adjustment spring (109) from deflecting is provided inside the adjustment spring (109).

7. A continuous die for reducing labor intensity as claimed in claim 6, characterized in that: An upper clamping plate (111) is provided below the adjusting spring (109), and the upper clamping plate (111) and the lower clamping plate (105) are located on the same center line.