Anti-misoperation tool jig of screw locking device

By installing the induction switch on the base of the tool fixture and connecting it in series to the control circuit, ensuring that screws can only be made when fully clamped, the problem of low operation reliability caused by the tool fixture failure is solved. Improves the reliability of the work.

CN222344748UActive Publication Date: 2025-01-14DONGGUAN NUOZHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420859353.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-14
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the processing and assembly of workpieces, the tool fixtures are not fully clamped in place, resulting in low operational reliability and easy to damage the tool fixtures and products.

Method used

A locking screw device is designed to prevent misoperation of tool fixture. By installing the first induction switch on the base and connecting it in series to the circuit of the control button and the control unit, the induction switch can only be triggered when the clamp is completely hem in place. The control button is connected to the circuit of the control unit to ensure that screwing operations can only be performed if fully clamped in place.

Benefits of technology

It effectively improves the reliability of the operation, avoids the damage of tooling fixtures and products during screwing, and ensures the reliability of screwing operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screw machines, in particular to an anti-misoperation tool jig of a screw locking device. Comprising a screw machine and at least one tool jig installed on the screw machine, and the tool jig is used for clamping a product; the screw machine is provided with a control unit and a control button, the tool jig comprises a base and a clamping plate rotationally installed on the base, the base is provided with a first inductive switch, and the first inductive switch is connected to a circuit of the control button and the control unit in series. The clamping plate swings downwards relative to the base to trigger the first inductive switch to enable the control button to be in signal connection with the control unit. Compared with the prior art, it can be guaranteed that the tool jig can conduct screw driving operation only under the condition that the tool jig is completely clamped in place, the situation that the tool jig and a product are cracked up is avoided, and therefore operation reliability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of screw machines, in particular to a tooling fixture for preventing misoperation of a screw locking device. Background Art

[0002] In the process of workpiece processing and assembly, screws are often needed to fix and connect the workpieces, so many screw machines have emerged that can realize automatic screwing operations;

[0003] Of course, in order to be able to quickly fix the workpiece for screwing operations, a tooling fixture is usually installed on the screw machine, and the workpiece is quickly clamped by the tooling fixture to perform the corresponding screwing operation.

[0004] The inventor found in actual production operations that after the operators loaded the products onto the jigs, the jigs were often not fully clamped in place. Once the jigs did not fully clamp the products, the jigs were easily damaged during the screwing process, which could also cause the products to be damaged during screwing, seriously affecting the reliability of the operation.

[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0006] In view of this, the utility model aims to address the deficiencies in the prior art, and its main purpose is to provide a tooling fixture for a screw locking device to prevent misoperation, thereby effectively solving the technical problem in the prior art that the operation reliability is low due to the tooling fixture not being clamped in place.

[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: a tool for preventing misoperation of a screw locking device, comprising a screw machine and at least one tool for fixing the screw machine, the tool for fixing the product; the screw machine is provided with a control unit and a control button, the tool for fixing the product comprises a base and a clamping plate rotatably mounted on the base, the base is provided with a first induction switch, the first induction switch is connected in series to the circuit of the control button and the control unit; the clamping plate swings downward relative to the base to trigger the first induction switch so that the control button is connected to the control unit signal.

[0008] The beneficial effect of the anti-misoperation tooling fixture of a screw locking device provided by the present application is that: compared with the prior art, a first induction switch is installed on the base, and the first induction switch is connected in series to the circuit of the control button and the control unit; only after the clamping plate is fully lowered into place, the first induction switch is triggered to connect the circuit of the control button with the control unit, and at this time, pressing the control button can transmit the signal to the control unit to control the screw machine to perform the screw driving operation; it can ensure that the tooling fixture can only be used for screw driving when it is fully clamped in place, and the tooling fixture and the product will not be damaged, thereby improving the operation reliability.

[0009] As a preferred solution: a first recess is provided on the upper surface of the base, the first recess is used to load the product, and the clamping plate swings downward relative to the base and clamps the product with the base.

[0010] As a preferred solution: the first induction switch is installed on the upper surface of the base and is located at the rear side of the base. When the clamping plate swings down relative to the base, the lower surface of the clamping plate can trigger the first induction switch.

[0011] As a preferred solution: a first pivot axis is installed on the rear side of the upper surface of the base, a first pivot hole for pivoting the first pivot axis is provided on the rear side of the lower surface of the clamping plate, and the first induction switch is provided on the front side of the first pivot axis.

[0012] As a preferred solution: a first buckle is rotatably mounted on the front side of the splint, and a first notch for the first buckle to buckle into is provided on the front side of the base.

[0013] As a preferred solution: it also includes a second induction switch, which is connected in series to the circuit of the control button and the control unit; a first abutment rod is installed on the front side of the bottom of the splint, and when the lower hem of the splint is parallel to the base, the first abutment rod triggers the second induction switch.

[0014] As a preferred solution: the second induction switch is installed on the rear side of the upper surface of the base and is arranged at an upper and lower spacing with the first induction switch; the base is provided with a first through hole, and a second abutment rod is movably installed in the first through hole; when one end of the first abutment rod abuts against one end of the second abutment rod, the second abutment rod can be moved backward to trigger the second induction switch.

[0015] As a preferred solution: the screw machine includes a base, an electric screwdriver, a first actuator installed on the base and used to drive the electric screwdriver to move left and right, a second actuator installed on the first actuator and used to drive the electric screwdriver to move up and down, and a third actuator installed on the base and used to drive the tooling fixture to move forward and backward.

[0016] As a preferred solution: there are two third actuators arranged at a left and right interval, and each third actuator is adapted to be installed with a tooling fixture to form a double station. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a screw locking device anti-misoperation tooling fixture provided in an embodiment of the present application;

[0019] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the tooling fixture shown;

[0020] Figure 3 yes Figure 2 The AA section view of the jig shown;

[0021] Figure 4 yes Figure 3 A partial enlarged view of the middle part;

[0022] Figure 5 yes Figure 3 A partial enlarged view of point B in the middle;

[0023] Figure 6 yes Figure 1 A block diagram of a screw locking device to prevent misoperation of a tooling fixture is shown.

[0024] Among them, the reference numerals in the figure are:

[0025] 10. Screw machine; 11. Base; 12. Electric screwdriver; 13. First actuator; 14. Second actuator; 15. Third actuator; 16. Control unit; 17. Control button;

[0026] 20. Fixture; 21. Base; 211. First recess; 212. First pivot axis; 213. First notch; 214. First through hole; 215. Second abutment rod; 2151. Second inclined surface; 22. Clamp; 221. First pivot hole; 222. First buckle; 223. First abutment rod; 2231. First inclined surface; 23. First induction switch; 24. Second induction switch. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0031] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0032] Please also read Figures 1 to 6 Now, a tooling fixture for preventing misoperation of a screw locking device provided in an embodiment of the present application is described. The tooling fixture for preventing misoperation of a screw locking device comprises: a screw machine 10 and a tooling fixture 20 .

[0033] The jig 20 is used to clamp the product so that the screw machine 10 can perform screwing operations on the product on the jig 20; the screw machine 10 is equipped with a control unit 16 and a control button 17, the jig 20 includes a base 21 and a clamp 22 rotatably mounted on the base 21, the base 21 is equipped with a first induction switch 23, and the first induction switch 23 is connected in series to the circuit of the control button 17 and the control unit 16; the clamp 22 swings down relative to the base 21 to trigger the first induction switch 23 so that the control button 17 and the control unit 16 are connected by signal.

[0034] Specifically, by installing the first induction switch 23 on the base 21 and connecting the first induction switch 23 in series to the circuit of the control button 17 and the control unit 16; only after the clamping plate 22 is fully lowered into place, the first induction switch 23 is triggered to connect the circuit of the control button 17 with the control unit 16. At this time, pressing the control button 17 can transmit the signal to the control unit 16 to control the screw machine 10 to perform the screw driving operation; it can ensure that the tooling fixture 20 can only be used for screw driving when it is fully clamped in place, and the tooling fixture 20 and the product will not be damaged, thereby improving the operation reliability.

[0035] Please also read Figures 3 to 5 In some embodiments of the present application, a first recess 211 is provided on the upper surface of the base 21. The first recess 211 is used to load the product and can maintain the specific position of the product in the front-back and left-right directions. The clamp 22 swings downward relative to the base 21 and clamps the product with the base 21; the clamp 22 is provided with a plurality of avoidance holes running through its upper and lower surfaces, each avoidance hole corresponding to a position of the product where screws need to be driven, and the electric screwdriver 12 of the screw machine 10 can pass through the avoidance hole to enter the position of the product where screws need to be driven to perform screw driving operations.

[0036] Specifically, the first induction switch 23 is installed on the upper surface of the base 21 and is located on the rear side of the base 21. When the clamp 22 swings down relative to the base 21, the lower surface of the clamp 22 can trigger the first induction switch 23; therefore, the first induction switch 23 adopts a mechanical press switch. When the clamp 22 swings down relative to the base 21, the switch can be pressed to connect the circuit between the control button 17 and the control unit 16, so that the operator can start the screw machine 10 to perform the screw driving operation by pressing the control button 17.

[0037] Next, a first pivot shaft 212 is installed on the rear side of the upper surface of the base 21, a first pivot hole 221 for the first pivot shaft 212 to pivot is provided on the rear side of the lower surface of the clamping plate 22, and a first induction switch 23 is provided on the front side of the first pivot shaft 212. A first buckle 222 is rotatably installed on the front side of the clamping plate 22, and a first notch 213 for the first buckle 222 to buckle into is provided on the front side of the base 21; the structure in which the first buckle 222 buckles into the first notch 213 can ensure that the clamping plate 22 will not swing at will during the screwing operation of the tooling fixture 20, thereby further improving the reliability of the operation and preventing the problem of the electric screwdriver 12 crashing into the tooling fixture 20.

[0038] Please also read Figure 3-Figure 6In some other embodiments of the present application, the base 21 is installed with a second induction switch, and the second induction switch 24 is connected in series to the circuit of the control button 17 and the control unit 16; that is, the order in which the control button 17, the control unit 16, the first induction switch 23 and the second induction switch 24 are arranged on the same circuit is the control button 17, the first induction switch 23, the second induction switch 24, and the control unit 16, thereby forming a dual induction mode. Only when the first induction switch 23 and the second induction switch 24 are triggered at the same time can a signal be sent to the control unit 16 by pressing the control button 17, thereby controlling the screw machine 10 to perform the screw driving operation.

[0039] Specifically, a first abutting rod 223 is installed at the front side of the bottom of the clamping plate 22. When the clamping plate 22 is lowered and parallel to the base 21, the first abutting rod 223 triggers the second induction switch 24. The second induction switch 24 is installed at the rear side of the upper surface of the base 21 and is arranged at a vertical spacing from the first induction switch 23. The base 21 is provided with a first through hole 214, and a second abutting rod 215 is movably installed in the first through hole 214. When one end of the first abutting rod 223 abuts against one end of the second abutting rod 215, it can cause the second abutting rod 215 to move backward to trigger the second induction switch 24.

[0040] Preferably, a first inclined surface 2231 is provided at the bottom of the side of the first abutment rod 223, and the first inclined surface 2231 is inclined outward from bottom to top; a second inclined surface 2151 adapted to the first inclined surface 2231 is provided at one end of the second abutment rod 215 facing the first abutment rod 223, and the second inclined surface 2151 is inclined backward from bottom to top; when the splint 22 swings downward relative to the base 21, the first inclined surface 2231 of the first abutment rod 223 can abut against the second inclined surface 2151 and cause the second abutment rod 215 to move backward to trigger the second sensing switch.

[0041] With such a structure, only when the first buckle is buckled into the first notch, the second abutment rod will act on the first abutment rod to trigger the second induction switch; this ensures that the splint will not swing when the screw machine is screwing the product, further improving the reliability of the use of the tooling jig and preventing the screwdriver bit from damaging the tooling jig.

[0042] More specifically, the screw machine 10 includes a base 11, an electric screwdriver 12, a first actuator 13 installed on the base 11 and used to drive the electric screwdriver 12 to move left and right, a second actuator 14 installed on the first actuator 13 and used to drive the electric screwdriver 12 to move up and down, and a third actuator 15 installed on the base 11 and used to drive the tooling fixture 20 to move forward and backward. The third actuator 15 has two arranged with a left and right spacing, and each third actuator 15 is adapted to install a tooling fixture 20 to form a double station. Since the first actuator 13, the second actuator 14 and the third actuator 15 all adopt the common structure in the prior art, such as using a guide rail, installing a slider on the guide rail, installing a movable plate on the slider, and then driving the movable plate to move by a motor and a screw or a motor and a belt, they will not be described one by one here.

[0043] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for the purpose of explaining the principles of the present invention, and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanation here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementation methods of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.

Claims

1. A tool for preventing misoperation of a screw locking device, comprising a screw machine (10) and at least one tool (20) mounted on the screw machine, the tool (20) being used to clamp a product; characterized in that: The screw machine (10) is equipped with a control unit (16) and a control button (17); the tooling fixture (20) comprises a base (21) and a clamping plate (22) rotatably mounted on the base (21); the base (21) is equipped with a first induction switch (23); the first induction switch (23) is connected in series to a circuit between the control button (17) and the control unit (16); the clamping plate (22) swings downward relative to the base (21) to trigger the first induction switch (23) so that the control button (17) and the control unit (16) are connected by signal.

2. The anti-misoperation tool for a screw locking device according to claim 1, characterized in that: The upper surface of the base (21) is provided with a first recess (211), the first recess (211) being used to load the product, and the clamping plate (22) is lowered relative to the base (21) and clamps the product with the base (21).

3. A screw locking device anti-misoperation tool according to claim 1 or 2, characterized in that: The first induction switch (23) is mounted on the upper surface of the base (21) and is located at the rear side of the base (21); when the clamping plate (22) swings downward relative to the base (21), the lower surface of the clamping plate (22) can trigger the first induction switch (23).

4. The anti-misoperation tool for a screw locking device according to claim 3, characterized in that: A first pivot shaft (212) is installed on the rear side of the upper surface of the base (21), a first pivot hole (221) for pivoting the first pivot shaft (212) is provided on the rear side of the lower surface of the clamping plate (22), and a first induction switch (23) is provided on the front side of the first pivot shaft.

5. The anti-misoperation tool for a screw locking device according to claim 1, characterized in that: A first buckle (222) is rotatably mounted on the front side of the clamping plate (22), and a first notch (213) for the first buckle (222) to buckle into is provided on the front side of the base (21).

6. The anti-misoperation tool for a screw locking device according to claim 5, characterized in that: It also includes a second induction switch (24), which is connected in series to the circuit of the control button (17) and the control unit (16); A first abutment rod (223) is installed on the front side of the bottom of the clamping plate (22); when the clamping plate (22) is lowered and parallel to the base (11), the first abutment rod (223) triggers the second induction switch (24).

7. The anti-misoperation tool for a screw locking device according to claim 6, characterized in that: The second induction switch (24) is mounted on the rear side of the upper surface of the base (21) and is arranged at a vertical spacing from the first induction switch (23); the base (21) is provided with a first through hole (214), and a second abutting rod (215) is movably mounted in the first through hole (214); when one end of the first abutting rod (223) abuts against one end of the second abutting rod (215), the second abutting rod (215) can be moved backward to trigger the second induction switch (24).

8. The anti-misoperation tool for a screw locking device according to claim 1, characterized in that: The screw machine (10) comprises a base (11), an electric screwdriver (12), a first actuator (13) mounted on the base (11) and used to drive the electric screwdriver (12) to move left and right, a second actuator (14) mounted on the first actuator (13) and used to drive the electric screwdriver (12) to move up and down, and a third actuator (15) mounted on the base (11) and used to drive the tooling fixture (20) to move forward and backward.

9. The anti-misoperation tool for a screw locking device according to claim 8, characterized in that: The third actuator (15) has two devices spaced apart from each other, and each third actuator (15) is adapted to be mounted with a tool fixture (20) to form a double workstation.