New energy auxiliary frame pouring gate sawing tool
By designing the new energy subframe sprue entrance sawing tooling, the combination of chucks, choke blocks and flat screws is used to form a triangular stable state, which solves the shaking problem during the cutting of the new energy subframe sprue entrance, and achieves stability and precision cutting effect.
Patent Information
- Application Number
- CN202421204744.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the integrated casting of aluminum alloys in the new energy subframe, scraps overflow from the mold gaps, resulting in the need of cutting and processing of the runners. However, the existing technology is difficult to ensure cutting stability and easy to cause cutting errors due to shaking.
A new energy subframe runner sawing tooling is designed, including the frame mechanism and support mechanism. Through the combination of chucks, chocks and flat screws, a triangular stable state is formed to ensure the positioning and installation of the frame and the stability of the support point. Avoid shaking.
The stable cutting of the runner opening is achieved, cutting errors caused by shaking are avoided, and cutting accuracy and quality are ensured.
Smart Images

Figure CN222344829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary frame sawing, in particular to a sawing tool for a runner opening of a new energy auxiliary frame. Background Art
[0002] The skeleton of the front and rear axles and the components of the front and rear axles are the subframe. The subframe is not a complete frame, but a bracket that supports the front and rear axles and suspension, so that the axles and suspension are connected to the "main frame" through it. It is usually called the "subframe". The new energy subframe is an important part of new energy vehicles. It has the advantages of lightweight, high strength and corrosion resistance. It can effectively reduce the energy consumption and emissions of the vehicle, and meets the requirements of modern society for environmental protection and energy conservation. With the continuous development of the new energy vehicle market, the demand for new energy subframes is also growing, and related production processes and technologies are also constantly improving and perfecting.
[0003] The new energy subframe is usually made of aluminum alloy integrated casting process. During casting, the mold gap will cause the corner material to overflow, and after shaping, a runner will be formed. The runner needs to be cut during the production process, so the new energy subframe runner sawing tool is needed. Utility Model Content
[0004] The purpose of the utility model is to provide a new energy subframe runner opening sawing tool to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The new energy subframe runner sawing tool comprises a frame mechanism and a supporting mechanism, wherein the supporting mechanism is located at the bottom end of the frame mechanism, and the frame mechanism comprises a frame body, a welding port is fixedly installed on the left side of the front end of the frame body, a connecting clamp tube is fixedly installed on the right side of the front end of the frame body, a first runner is fixedly installed on the left side of the front end of the frame body, a second runner is fixedly installed on the right side of the front end of the frame body, bushing holes are fixedly installed on both sides of the rear end of the frame body, and a third runner is fixedly installed in the middle of the rear end of the frame body.
[0007] Preferably, the support mechanism comprises a fixed base plate, a cushion block is fixedly mounted on the bottom end of the fixed base plate, a positioning groove is provided in the middle of the top end of the fixed base plate, and connecting grooves are provided on both sides of the top end of the fixed base plate.
[0008] Preferably, a first gasket is fixedly installed on the left front side of the top of the fixed base plate, a welding port is movably installed on the top of the first gasket, and a second gasket is fixedly installed on the right front side of the top of the fixed base plate.
[0009] Preferably, a clamping block is movably installed on the top of the second gasket, a first flat-head screw is movably installed on the top of the clamping block, and a connecting clamping tube is movably installed in the clamping block.
[0010] Preferably, a third pad is fixedly mounted on the left rear side of the top end of the fixed base plate, and a first chuck is movably mounted on the top end of the third pad.
[0011] Preferably, a fourth pad is fixedly installed on the right rear side of the top end of the fixed base plate, and a second chuck is movably installed on the top end of the fourth pad.
[0012] Preferably, a second flat screw is movably mounted on the top of the second chuck and the third chuck, and the second chuck and the first chuck are movably mounted in the bushing hole.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The new energy subframe runner opening sawing tool can clamp the bushing hole with the second chuck through the first chuck, and then install the connecting clamp pipe through the clamp block, so that the first gasket supports the welding port, and when the first chuck, the second chuck and the clamp block are installed and supported, the frame can be positioned and installed.
[0015] 2. The new energy subframe runner sawing tool forms a triangular stable state through the support points generated when the frame is connected, so that the frame will not shake, thereby ensuring that there will be no cutting errors due to shaking during cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall front view of the utility model;
[0018] Figure 3 It is a schematic diagram of the overall top view of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the support mechanism of the utility model.
[0020] In the figure: 101, frame mechanism; 102, supporting mechanism; 103, frame; 104, welding port; 105, connecting clamp tube; 106, first runner; 201, bushing hole; 202, second runner; 203, third runner; 204, fixed base plate; 205, pad; 206, positioning groove; 301, connecting groove; 302, first pad; 303, second pad; 304, clamp; 305, first flat screw; 306, third pad; 401, first chuck; 402, fourth pad; 403, second chuck; 404, second flat screw. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:
[0023] The new energy subframe runner sawing tool comprises a frame mechanism 101 and a support mechanism 102, wherein the support mechanism 102 is located at the bottom end of the frame mechanism 101, and the frame mechanism 101 comprises a frame body 103, a welding port 104 is fixedly installed on the left side of the front end of the frame body 103, a connecting clamping tube 105 is fixedly installed on the right side of the front end of the frame body 103, a first runner gate 106 is fixedly installed on the left side of the front end of the frame body 103, a second runner gate 202 is fixedly installed on the right side of the front end of the frame body 103, bushing holes 201 are fixedly installed on both sides of the rear end of the frame body 103, and a third runner gate 203 is fixedly installed in the middle of the rear end of the frame body 103.
[0024] Through the above scheme, the subframe can be welded to the new energy vehicle through the welding port, can be clamped and installed with the new energy vehicle through the connecting clamp tube, and the bushing can be installed through the bushing hole. The first runner gate, the second runner gate and the third runner gate are the parts that need to be cut, which are the waste scraps overflowing from the mold gap during casting.
[0025] In this embodiment, preferably, the support mechanism 102 includes a fixed base plate 204 , a cushion block 205 is fixedly installed at the bottom end of the fixed base plate 204 , a positioning groove 206 is opened in the middle of the top of the fixed base plate 204 , and connecting grooves 301 are opened on both sides of the top of the fixed base plate 204 .
[0026] Through the above scheme, the fixed base plate can be supported by the pads, so that a gap can be generated after the fixed base plate and the machine tool are connected to avoid the accumulation of cutting slag at the connection. The fixed base plate can be positioned and installed through the positioning groove, and the fixed base plate can be connected to the machine tool through the connecting groove.
[0027] In this embodiment, preferably, a first pad 302 is fixedly installed on the left front side of the top of the fixed base plate 204, a welding port 104 is movably installed on the top of the first pad 302, and a second pad 303 is fixedly installed on the right front side of the top of the fixed base plate 204.
[0028] Through the above solution, the welding port can be supported by the first gasket, and the card block can be installed and supported by the second gasket.
[0029] In this embodiment, preferably, a clamping block 304 is movably installed at the top of the second gasket 303, a first flat-head screw 305 is movably installed at the top of the clamping block 304, and a connecting clamping tube 105 is movably installed in the clamping block 304.
[0030] Through the above solution, the connecting clamping pipe can be connected and installed through the clamping block, and the second gasket and the clamping block can be fixed through the first flat screw.
[0031] In this embodiment, preferably, a third pad 306 is fixedly installed on the left rear side of the top end of the fixed base plate 204, and a first chuck 401 is movably installed on the top end of the third pad 306.
[0032] Through the above solution, the third pad can be connected to the first chuck and support it.
[0033] In this embodiment, preferably, a fourth gasket 402 is fixedly installed on the right rear side of the top end of the fixed base plate 204, and a second chuck 403 is movably installed on the top end of the fourth gasket 402.
[0034] Through the above solution, the fourth gasket can be connected to the second chuck and support it.
[0035] In this embodiment, preferably, the second flat screw 404 is movably installed at the top of the second chuck 403 and the third chuck, and the second chuck 403 and the first chuck 401 are movably installed in the bushing hole 201.
[0036] Through the above scheme, the first chuck and the second chuck can be fixed to the top of the third gasket and the fourth gasket through the second flat screw, and the first chuck and the second chuck can be inserted into the bushing hole to clamp and connect them.
[0037] When the new energy subframe runner sawing tool of this embodiment is used, the user positions and installs it through the positioning groove 206 and the positioning pin on the cutting machine, and then connects and installs the fixed base plate 204 and the cutting machine through the connecting groove 301, and then fixes the clamping block 304 on the top of the second pad 303 through the first flat screw 305, and then fixes the chuck on the top of the third pad 306 and the fourth pad 402 through the second flat screw 404. After the overall fixation, the second chuck 403 can be clamped with the bushing hole 201 through the first chuck 401, and then the connecting clamp is made through the clamping block 304. The tube 105 is installed so that the first pad 302 supports the welding port 104, and when the first chuck 401, the second chuck 403 and the block 304 are installed and supported, the frame 103 can be positioned and installed, and at the same time, its supporting points form a triangular stable state, so that the frame 103 will not shake when supported, thereby ensuring that there will be no cutting errors due to shaking during cutting. After the frame 103 is connected and supported, the cutting module on the top of the cutting machine cuts the first runner 106, the second runner 202 and the third runner 203, so that the sub-frame is cut and formed.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. New energy subframe runner sawing tool, characterized by: The vehicle comprises a frame mechanism (101) and a support mechanism (102), wherein the support mechanism (102) is located at the bottom end of the frame mechanism (101), and the frame mechanism (101) comprises a frame body (103), a welding port (104) is fixedly installed on the left side of the front end of the frame body (103), a connecting clamping tube (105) is fixedly installed on the right side of the front end of the frame body (103), a first runner (106) is fixedly installed on the left side of the front end of the frame body (103), a second runner (202) is fixedly installed on the right side of the front end of the frame body (103), bushing holes (201) are fixedly installed on both sides of the rear end of the frame body (103), and a third runner (203) is fixedly installed in the middle of the rear end of the frame body (103).
2. The new energy subframe runner sawing tool according to claim 1, characterized in that: The support mechanism (102) comprises a fixed base plate (204), a cushion block (205) is fixedly mounted on the bottom end of the fixed base plate (204), a positioning groove (206) is provided in the middle of the top end of the fixed base plate (204), and connecting grooves (301) are provided on both sides of the top end of the fixed base plate (204).
3. The new energy subframe runner opening sawing tool according to claim 2 is characterized in that: A first pad (302) is fixedly installed on the left front side of the top of the fixed base plate (204), a welding port (104) is movably installed on the top of the first pad (302), and a second pad (303) is fixedly installed on the right front side of the top of the fixed base plate (204).
4. The new energy subframe runner opening sawing tool according to claim 3 is characterized in that: A clamping block (304) is movably mounted on the top of the second gasket (303), a first flat-head screw (305) is movably mounted on the top of the clamping block (304), and a connecting clamping tube (105) is movably mounted inside the clamping block (304).
5. The new energy subframe runner opening sawing tool according to claim 4 is characterized in that: A third pad (306) is fixedly mounted on the left rear side of the top end of the fixed base plate (204), and a first chuck (401) is movably mounted on the top end of the third pad (306).
6. The new energy subframe runner opening sawing tool according to claim 5 is characterized in that: A fourth gasket (402) is fixedly mounted on the right rear side of the top end of the fixed base plate (204), and a second chuck (403) is movably mounted on the top end of the fourth gasket (402).
7. The new energy subframe runner opening sawing tool according to claim 6, characterized in that: The second chuck (403) and the third chuck are movably mounted with second flat screws (404) at their top ends, and the second chuck (403) and the first chuck (401) are movably mounted in the bushing hole (201).