Single compressor packaging structure

By using structures such as the pad assembly and protective vertical ring made of corrugated paper, the problems of high consumption of wood and damage in transportation in the prior art are solved, and a safer and more environmentally friendly compressor packaging solution is achieved.

CN222347745UActive Publication Date: 2025-01-14DALIAN SANYO COMPRESSOR
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Patent Information

Application Number
CN202421170691.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing compressor single packaging structure uses a large amount of wood, which leads to waste of wood and can easily cause scratches, scratches and other damages in long-distance transportation.

Method used

The pad assembly made of corrugated paper supports, fixes and protects the compressor, including the top protective vertical ring, dust bag and pad assembly, which is fixed through an external bundling structure to avoid wear caused by excessive local pressure.

Benefits of technology

It effectively protects the wear-prone parts of the compressor, reduces wood consumption, improves the sealing and firmness of the packaging, and avoids appearance damage during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single compressor packaging structure, and relates to the technical field of product packaging, in particular to a packaging structure of a single compressor. The packaging box comprises an integral packaging box body, an external binding structure, a top end protection vertical ring, a dustproof bag and a base plate assembly. The compressor is sleeved with the dustproof bag. The compressor sleeved with the dustproof bag is arranged in the whole packaging box through the base plate assembly and the top end protection vertical ring. The exterior of the whole packaging box is fixedly bundled in a protective mode through an external bundling structure. According to the technical scheme, the problems that in the prior art, an existing compressor packaging structure adopts wood for packaging, a large amount of wood is wasted, and meanwhile the appearance of a compressor is scratched, scratched and the like in the long-distance transportation process are solved.
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Description

Technical Field

[0001] The utility model discloses a packaging structure for a single compressor, which relates to the technical field of product packaging, and in particular to a packaging structure for a single compressor. Background Art

[0002] The reliability of the compressor packaging structure directly determines whether the product can be delivered to the customer intact, and also directly affects the customer's first impression of the product quality. The existing packaging structure for a single compressor uses a large amount of wood to form a closed space around the compressor, and does not provide special protection for the compressor cover part that is most prone to wear. This makes it inevitable that the goods will be bumped and shaken during long-distance transportation, such as in overseas containers, and unstable transportation will cause scratches and scrapes on the internal compressor appearance.

[0003] In view of the problems existing in the above-mentioned prior art, it is very necessary to study and design a new type of compressor single unit packaging structure to overcome the problems existing in the prior art. Summary of the invention

[0004] According to the technical problems that the existing compressor packaging structure proposed in the prior art uses wood for packaging, which causes a large amount of wood waste and causes scratches and scrapes on the compressor appearance during long-distance transportation, a single compressor packaging structure is provided. The utility model mainly uses a pad assembly made of corrugated paper to support, fix and protect the compressor as a whole, thereby playing a role in providing a single compressor packaging that specifically protects the easily worn parts of the compressor, and has sealing and strong firmness, and more importantly, saves the consumption of non-renewable resources such as wood.

[0005] The technical means adopted by the utility model are as follows:

[0006] A single compressor packaging structure includes: an overall packaging box, an external bundling structure, a top protective ring, a dust bag and a pad assembly;

[0007] Further, a dust bag is mounted on the outside of the compressor;

[0008] Furthermore, the compressor with the dust bag is installed inside the overall packaging box through the pad assembly and the top protective ring;

[0009] Furthermore, the exterior of the overall packaging box is protectively fixed and strapped by an external strapping structure.

[0010] Further, the pad assembly includes: a top fixing pad, an upper cover fixing pad, a top protection pad, an upper cover limiting pad and a leg pad;

[0011] Furthermore, the leg pad is arranged at the bottom of the overall packaging box to be used for bottom positioning and support of the compressor;

[0012] Furthermore, the upper cover limiting pad is installed at the position of the upper cover of the compressor, and is used to limit the upper cover of the compressor and restrain the dust bag;

[0013] Furthermore, the top fixing pad is arranged at the top of the compressor, between two lifting ears of the compressor upper cover;

[0014] Furthermore, the top protective pad is arranged on the upper part of the lifting lug of the compressor to perform height positioning of the entire compressor;

[0015] Furthermore, the upper cover fixing pad is arranged at the top of the overall packaging box, and together with the top protection pad, the top fixing pad and the top protection vertical ring, forms a top protection assembly to fix and support the top of the compressor.

[0016] Furthermore, the main body of the top fixed pad is a circular plate-like structure;

[0017] Furthermore, a circular through hole is provided in the middle of the top fixing pad plate for cooperating with the dome of the compressor upper cover for positioning;

[0018] Furthermore, two positioning notches are symmetrically arranged on the top fixing pad for positioning the compressor lifting ear and the top protective vertical ring.

[0019] Furthermore, the main body of the top protective pad is a rectangular plate structure that fits the inner wall of the overall packaging box;

[0020] Furthermore, a through hole for the top protective vertical ring to pass through is provided on the top protective pad.

[0021] Furthermore, the main body of the upper cover fixing pad is a rectangular plate structure that fits the inner wall of the overall packaging box;

[0022] Furthermore, an embedding hole for inserting the top protective vertical ring is provided on the lower end surface of the upper cover fixing pad.

[0023] Furthermore, the top protective vertical ring is arranged between the top fixed pad and the upper cover fixed pad;

[0024] Furthermore, the main body of the top protective vertical ring is an annular cylindrical structure, and its upper and lower ends are toothed structures, and are inserted and assembled with the top fixed pad through the toothed structure at the lower end, and then inserted and assembled with the upper cover fixed pad after passing through the toothed structure at the upper end, forming a complete top protective assembly, providing special protection for the blind pipe of the compressor upper cover to avoid damage caused by pressure on the blind pipe.

[0025] Furthermore, by providing an upper cover fixing pad and a top protective vertical ring, the pressure borne by the blind pipe and the lifting ear part of the compressor upper cover during transportation is buffered and unloaded to the top fixing pad. Through the large-area contact between the top fixing pad and the compressor upper cover, the buffered bearing pressure is released, thereby avoiding local wear caused by excessive local pressure.

[0026] Furthermore, the upper cover limiting pad is composed of an upper cover upper plate and an upper cover lower plate stacked up and down;

[0027] Furthermore, the lower plate of the upper cover is a rectangular plate structure having the same outer contour as the upper inner wall structure of the overall packaging box;

[0028] Furthermore, the upper plate of the upper cover is fixed to the middle position of the upper part of the lower plate of the upper cover, and a cavity hole having the same structure as the external structure of the upper cover of the compressor is provided therein for tightening the dust bag;

[0029] Furthermore, the upper cover plate functions as a reinforcing plate.

[0030] Further, the leg pad is composed of a leg upper plate and a leg lower plate stacked up and down;

[0031] Furthermore, the lower plate of the legs is a rectangular plate structure having the same outer contour as the lower inner wall structure of the overall packaging box;

[0032] Furthermore, a cavity hole having the same outer structure as that of the compressor lower cover is provided on the upper plate of the support leg, which is used to limit the circumferential placement position of the compressor.

[0033] Furthermore, the external bundling structure includes a bundling belt for pulling in and reinforcing the overall packaging box, and a corner guard for protecting the contact between the bundling belt and the edge of the overall packaging box to reduce wear.

[0034] Furthermore, the overall packaging box, top protective vertical ring, top fixed pad, upper cover fixed pad, top protective pad, upper cover limiting pad, and leg pad are all made of degradable corrugated paper products to reduce the consumption of non-renewable resources.

[0035] Compared with the prior art, the utility model has the following advantages:

[0036] 1. The compressor single unit packaging structure provided by the utility model solves the problem that the existing compressor packaging structure does not provide special protection for the compressor upper cover part which is most prone to wear and tear by setting the compressor single unit packaging structure;

[0037] 2. The single compressor packaging structure provided by the utility model solves the problem of large wood consumption ratio of the existing compressor packaging structure by setting the used components without using finished wood;

[0038] 3. The single compressor packaging structure provided by the utility model is provided with binding belts and corner protectors on the outer side of the overall packaging box, thereby tightening the overall packaging and improving the tightness of the overall packaging structure.

[0039] In summary, the technical solution of the utility model solves the problem that the existing compressor packaging structure in the prior art uses wood for packaging, resulting in a large amount of wood waste, and causing scratches and other damages to the compressor appearance during long-distance transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0041] Figure 1 It is a schematic diagram of the structure of the utility model;

[0042] Figure 2 This is a schematic diagram of the overall structure of the packaging of the utility model;

[0043] Figure 3 This is a schematic diagram of the top fixed pad structure of the utility model;

[0044] Figure 4 For this utility model Figure 3 A top view of

[0045] Figure 5 This is a schematic diagram of the structure of the upper cover limiting pad of the utility model;

[0046] Figure 6 For this utility model Figure 5 AA view;

[0047] Figure 7 This is a schematic diagram of the structure of the leg pad of the utility model;

[0048] Figure 8 For this utility model Figure 7 BB view.

[0049] In the figure: 1, corner guard 2, binding belt 3, overall packaging box 4, top protective vertical ring 5, top fixed pad 6, upper cover fixed pad 7, top protective pad 8, upper cover limiting pad 8-1, upper cover lower plate 8-2, upper cover upper plate 9, leg pad 9-1, leg lower plate 9-2, leg upper plate 10, dust bag 101, compressor. DETAILED DESCRIPTION

[0050] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0051] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0052] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0053] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values ​​do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0054] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0055] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0056] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0057] like Figure 1-2 As shown, the utility model provides a packaging structure for a single compressor including: a packaging layout accessory with a compressor 101 arranged inside. Before installing the layout accessory, a dust bag 10 is firstly covered on the upper cover part of the compressor 101, and the dust bag is lowered to the lower end of the compressor junction box to protect the junction box from dust so as to ensure safety when connected to electricity.

[0058] like Figure 1 , 5-8, and then the leg pad 9 from bottom to top, preferably designed as a layered structure, the leg upper plate 9-2 is a through-hole structure, and should be 8-10mm thicker than the leg lower plate 9-1 as the inner wall of the cavity to accommodate the lower cover of the compressor 101, and the two are glued together to form an integral leg pad 9. The upper cover limit pad 8 is similar to the leg pad 9, and the upper cover upper plate 8-2 and the upper cover lower plate 8-1 structure are used to accommodate the compressor upper cover configuration in the cavity.

[0059] like Figure 1 , 3 -4, the top fixed pad 5 is also provided with a groove for accommodating the lifting ear of the upper cover of the compressor 101 and a through hole for the blind pipe. The top protective pad 7 is supported by the top protective vertical ring 4 to provide supporting protection. Here, 5mm needs to be added to the height of the blind pipe of the upper cover as the height of the top protective vertical ring 4 to avoid the top protective vertical ring 4 being compressed and reduced in height to make it ineffective; by arranging the upper cover fixed pad 6 and the top protective vertical ring 4, the pressure borne by the blind pipe and the lifting ear of the upper cover of the compressor 101 during transportation is buffered and unloaded to the top fixed pad 5, and the top fixed pad 5 is in large-area contact with the upper cover of the compressor 101 to release the buffered bearing pressure, thereby avoiding local wear caused by excessive local pressure.

[0060] like Figure 2 As shown, an integral packaging box 3 is arranged on the outside and tightened and reinforced with a binding belt 2. The contact between the binding belt 2 and the edge of the integral packaging box is protected by a corner guard 1 to reduce wear and tighten the overall packaging to improve the tightness of the overall packaging structure. The binding belt 2 is firmly connected by hot welding. It uses a polyester binding belt (PET material), with a width of 19mm, a tensile strength of 450-600N / mm2, and an elongation of more than 2%. Finally, by setting the components used without using finished wood, the problem of large wood consumption ratio of the existing compressor packaging structure is solved.

[0061] In actual production and use, a single overall package can be stacked. According to the conventional weight estimation and actual test of the compressor, it is recommended to stack up to 3 layers for static use and 2 layers for dynamic use. At the same time, it is still necessary to post the upward mark and the number of stacking layers. This time, special protective design is mainly carried out for the wear of the upper cover that is most likely to occur during the transportation of the compressor, and the proportion of finished wood is reduced at the same time. It is not clear whether the overall protection level has been improved.

[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A single compressor packaging structure, characterized in that: The compressor packaging structure comprises: an overall packaging box (3), an external bundling structure, a top protective ring (4), a dust bag (10) and a pad assembly; The dustproof bag (10) is sleeved on the outside of the compressor (101); The compressor (101) equipped with the dustproof bag (10) is installed inside the overall packaging box (3) through a pad assembly and a top protective vertical ring (4); The exterior of the overall packaging box (3) is protectively fixed and bundled by an external bundling structure.

2. The compressor single unit packaging structure according to claim 1, characterized in that: The pad assembly comprises: a top fixing pad (5), an upper cover fixing pad (6), a top protection pad (7), an upper cover limiting pad (8) and a leg pad (9); The leg pad (9) is arranged at the bottom of the overall packaging box (3) and is used for positioning and supporting the bottom of the compressor (101); The upper cover limiting pad (8) is installed at the position of the upper cover of the compressor (101) and is used to limit the upper cover of the compressor (101) and to restrain the dust bag (10); The top fixing pad (5) is arranged at the top of the compressor (101), and is located between two lifting ears of the upper cover of the compressor (101); The top protective pad (7) is arranged on the upper part of the lifting lug of the compressor (101) to perform height positioning on the entire compressor (101); The upper cover fixing pad (6) is arranged at the top of the overall packaging box (3), and together with the top protection pad (7), the top fixing pad (5) and the top protection vertical ring (4) form a top protection assembly to fix the top of the compressor (101).

3. The compressor packaging structure according to claim 2, characterized in that: The main body of the top fixed pad (5) is a circular plate-shaped structure; The top fixing pad (5) is provided with a circular through hole in the middle thereof for cooperating with the dome of the upper cover of the compressor (101) for positioning; The top fixing pad (5) is symmetrically provided with two positioning notches for positioning the lifting lugs of the compressor (101) and the top protective vertical ring (4).

4. The compressor single unit packaging structure according to claim 2, characterized in that: The main body of the top protective pad (7) is a rectangular plate structure that fits the inner wall of the overall packaging box (3); The top protection pad (7) is provided with a through hole for the top protection vertical ring (4) to penetrate.

5. The compressor packaging structure according to claim 2, characterized in that: The main body of the upper cover fixing pad (6) is a rectangular plate structure that fits the inner wall of the overall packaging box (3); An embedding hole for inserting the top protective vertical ring (4) is provided on the lower end surface of the upper cover fixing pad (6).

6. The compressor packaging structure according to claim 2, characterized in that: The upper cover limiting pad (8) is composed of an upper cover upper plate (8-2) and an upper cover lower plate (8-1) stacked up and down; The upper cover lower plate (8-1) is a rectangular plate structure having an outer contour identical to the upper inner wall structure of the overall packaging box (3); The upper cover upper plate (8-2) is fixed to the middle position of the upper part of the lower cover plate (8-1), and is provided with a cavity hole having the same structure as the outer structure of the upper cover of the compressor (101) for tightening the dust bag (10); The upper cover upper plate (8-2) acts as a reinforcing plate.

7. The compressor packaging structure according to claim 2, characterized in that: The leg pad (9) is composed of a leg upper plate (9-2) and a leg lower plate (9-1) stacked up and down; The lower plate (9-1) of the supporting legs is a rectangular plate structure having an outer contour identical to the structure of the lower inner wall of the overall packaging box (3); The support leg upper plate (9-2) is provided with a cavity hole having the same external structure as the lower cover of the compressor (101), which is used to limit the circumferential placement position of the compressor (101).

8. The compressor packaging structure according to claim 1, characterized in that: The top protective vertical ring (4) is arranged between the top fixed pad (5) and the upper cover fixed pad (6); The main body of the top protective vertical ring (4) is an annular cylindrical structure, and its upper and lower ends are toothed structures. The toothed structure at the lower end is inserted and assembled with the top fixed pad (5), and the toothed structure at the upper end penetrates the top protective pad (7) and is then inserted and assembled with the upper cover fixed pad (6) to form a complete top protective assembly, which provides special protection for the blind pipe of the upper cover of the compressor (101) to avoid damage caused by the blind pipe under pressure.

9. The compressor packaging structure according to claim 1, characterized in that: The external bundling structure comprises a bundling belt (2) for pulling in and reinforcing the overall packaging box (3), and a corner guard (1) for protecting the contact between the bundling belt (2) and the edge of the overall packaging box (3) to reduce wear.