Belt lateral movement resetting device suitable for belt conveyor

By designing a suitable belt side shift reset device on the belt machine, using the reset mechanism and sensor components, real-time detection and correction of belt deviation is achieved, and the low efficiency and safety hazards caused by belt deviation during the transportation of the belt machine are solved. Improve transportation efficiency and safety.

CN222347915UActive Publication Date: 2025-01-14德龙钢铁有限公司
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Patent Information

Application Number
CN202421148394.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the transportation process, the belt deviation caused by dynamic load changes, resulting in low transportation efficiency, large wear and potential fracture accidents. It is difficult for the existing technology to detect and correct the deviation in time, affecting transportation efficiency and safety.

Method used

A belt side shift reset device suitable for belt conveyors is designed, including multiple reset parts, each reset mechanism consists of a transverse moving member, a reset member and a driving member. Through the cooperation of the transverse moving member and the reset member, a motor and a wire are used. Components such as bars, rope pull-on distance sensors, infrared range finders and hydraulic cylinders realize real-time detection and correction of the belt deviation part.

Benefits of technology

It realizes timely detection and correction of belt deviation, reduces the risk of belt wear and breakage, improves transportation efficiency and safety, and reduces maintenance costs and time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222347915U_ABST
    Figure CN222347915U_ABST
Patent Text Reader

Abstract

A belt lateral movement reset device suitable for a belt conveyor comprises a plurality of reset parts, and the reset parts are evenly arranged on the two sides of the belt conveyor in the conveying direction of the belt conveyor. The resetting part comprises two resetting mechanisms, and the two resetting mechanisms are symmetrically arranged on the two sides of the belt conveyor; the reset mechanism comprises a transverse moving piece, a reset piece and a driving piece. The transverse moving part is arranged on one side of the belt conveyor, the reset part is arranged on the transverse moving part, and the driving part is arranged on the reset part. According to the belt deviation correcting device, the belt deviation part of the belt conveyor is effectively corrected, and smooth conveying operation of the belt conveyor is ensured.
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Description

Technical Field

[0001] The utility model relates to a resetting device, in particular to a device capable of resetting and correcting a deviated belt on a belt conveyor, belonging to the technical field of belt deviation correction equipment. Background Art

[0002] Belt conveyor is a long-distance and large-span transportation equipment, which is widely used in the industrial field. It can efficiently transport materials between two points and has been widely used. During the operation of the belt conveyor, due to the dynamic change of the load, the tension and uneven force of the belt are caused, which can easily cause the belt to deviate. The deviated belt not only has low transportation efficiency, but also causes severe belt wear. In severe cases, it may cause the belt to break, causing major accidents in transportation operations. The discovery of the belt breakage accident is discovered by on-site staff, which not only has a long discovery cycle, but also has high maintenance costs and a long repair time, which affects the transportation efficiency. Therefore, a belt deviation correction device is needed, which is required to be able to reset and correct the offset belt in time, thereby ensuring the normal operation of the belt conveyor. Utility Model Content

[0003] The utility model aims to overcome the deficiencies of the prior art and provide a belt lateral shift resetting device suitable for a belt conveyor, which can timely detect the deviation of the belt and perform a resetting and correction process on it in the first place.

[0004] The problem described in the utility model is solved by the following technical solutions:

[0005] A belt side shift resetting device suitable for a belt conveyor comprises a resetting part, wherein the number of the resetting parts is multiple, and each resetting part is evenly arranged on both sides of the belt conveyor along the conveying direction of the belt conveyor; the resetting part comprises two resetting mechanisms, and the two resetting mechanisms are symmetrically arranged on both sides of the belt conveyor; the resetting mechanism comprises a transverse moving member, a resetting member and a driving member; the transverse moving member is arranged on one side of the belt conveyor, the resetting member is arranged on the transverse moving member, and the driving member is arranged on the resetting member.

[0006] The above-mentioned belt side shift resetting device suitable for a belt conveyor, the transverse moving part includes a crossbeam, a slider, a vertical plate, a motor, a lead screw, a lead screw nut and a pull-rope distance sensor; legs are arranged at both ends of the lower end surface of the crossbeam, and the legs are arranged on the ground; the crossbeam is located on one side of the belt conveyor, and the center line of the crossbeam is parallel to the transmission direction line of the belt conveyor; a slide rail is arranged on the upper end surface of the crossbeam along its length direction, and the slider is slidably arranged on the slide rail of the crossbeam; a hole is arranged in the center of the slider, and the lead screw nut is arranged in the center hole of the slider; a motor is arranged at one end of the upper end surface of the crossbeam, and a vertical plate is arranged at the other end, one end of the lead screw is connected to the motor output shaft, and the other end is connected to the vertical plate axis; the lead screw is passed through the lead screw nut; the pull-rope distance sensor is arranged on the side wall of the vertical plate, and the pull rope end of the pull-rope distance sensor is connected to the slider; the signal input end of the motor is connected to the signal output end of the CPU; the signal output end of the pull-rope distance sensor is connected to the signal input end of the CPU.

[0007] The above-mentioned belt side shift resetting device suitable for a belt conveyor, the resetting member includes a column, a U-shaped frame, an infrared rangefinder, a round roller and a guide plate; the column is arranged on the top surface of the slider; a guide hole is arranged on the column; the two ends of the round roller are respectively axially connected to the two ends of the inner wall of the U-shaped frame; the outer wall of the U-shaped frame is provided with a guide plate, and the guide plate is inserted into the guide hole of the column; the center line of the guide plate is perpendicular to the transportation direction line of the belt conveyor; the axis line of the round roller is a vertical line, and the round roller is in contact with the side of the belt; a hole is arranged on the side wall of the column, and an infrared rangefinder is embedded in the hole, and the infrared transmitting end of the infrared rangefinder points to the U-shaped frame; the signal output end of the infrared rangefinder is connected to the signal input end of the CPU.

[0008] The above-mentioned belt side shift resetting device is suitable for a belt conveyor, and the driving part includes a hydraulic cylinder and a spring; the housing of the hydraulic cylinder is arranged on the end face of the column away from the belt conveyor, and its piston rod penetrates the column and points to the U-shaped frame; the spring is arranged between the U-shaped frame and the column; the signal input end of the hydraulic cylinder is connected to the signal output end of the CPU.

[0009] The utility model arranges a plurality of reset parts so that the part where the belt is locally deviated can be corrected in a targeted manner; the reset part can be displaced laterally by the transverse moving part, and then pressed against the most protruding part of the part where the belt is locally deviated; the reset part is driven by the driving part to push the most protruding part of the belt to be corrected. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0011] The list of numbers in the figure is: 1. crossbeam, 2. slider, 3. vertical plate, 4. motor, 5. pull-rope distance sensor, 6. column, 7. U-shaped frame, 8. infrared rangefinder, 9. round roller, 10. guide plate, 11. hydraulic cylinder, 12. spring, 13. belt. DETAILED DESCRIPTION

[0012] See also Figure 1 The utility model includes a reset part, and the number of the reset parts is plural. Each reset part is evenly arranged on both sides of the belt conveyor 13 along the transportation direction of the belt conveyor 13; because the belt deviation of the belt conveyor sometimes does not deviate completely, there is also a situation of partial deviation. When the belt deviates partially, the reset part corresponding to the local part acts to correct and reset the deviated part.

[0013] The reset part includes two reset mechanisms, and the two reset mechanisms are symmetrically arranged on both sides of the belt conveyor 13; the reset mechanisms on both sides cooperate to reset and correct the belt deviation part of the belt conveyor; the reset mechanism includes a transverse moving member, a reset member and a driving member; the transverse moving member is arranged on one side of the belt conveyor 13, the reset member is arranged on the transverse moving member, and the driving member is arranged on the reset member.

[0014] The transverse moving member includes a crossbeam 1, a slider 2, a vertical plate 3, a motor 4, a lead screw, a lead screw nut and a pull-wire distance sensor 5; legs are arranged at both ends of the lower end face of the crossbeam 1, and the legs are arranged on the ground; the crossbeam 1 is located on one side of the belt conveyor 13, and the center line of the crossbeam 1 is parallel to the transmission direction line of the belt conveyor 13; the upper end face of the crossbeam 1 is provided with a slide rail along its length direction, and the slider 2 is slidably arranged on the slide rail of the crossbeam 1; the slider 2 slides on the crossbeam 1, thereby driving the remaining mechanisms thereon to move along the belt; a hole is arranged in the center of the slider 2, and the lead screw nut is arranged in the center hole of the slider 2; the upper end face of the crossbeam 1 A motor 4 is provided at one end, and a vertical plate 3 is provided at the other end. One end of the lead screw is connected to the output shaft of the motor 4, and the other end is connected to the axis of the vertical plate 3; the motor 4 can drive the lead screw to rotate, and then drive the lead screw nut to move along the lead screw, and the lead screw nut drives the slider 2 to move synchronously; the lead screw is penetrated by the lead screw nut; the pull-wire distance sensor 5 is arranged on the side wall of the vertical plate 3, and the pull wire end of the pull-wire distance sensor 5 is connected to the slider 2; the pull-wire distance sensor 5 can know the relative position of the slider 2; the signal input end of the motor 4 is connected to the signal output end of the CPU; the signal output end of the pull-wire distance sensor 5 is connected to the signal input end of the CPU.

[0015] The reset member includes a column 6, a U-shaped frame 7, an infrared rangefinder 8, a round roller 9 and a guide plate 10; the column 6 is arranged on the top surface of the slider 2; a guide hole is arranged on the column 6; the two ends of the round roller 9 are respectively axially connected to the two ends of the inner wall of the U-shaped frame 7; the round roller 9 rotates between the two ends of the inner wall of the U-shaped frame 7, and the belt contacts the round roller 9. When the belt is displaced, it drives the round roller 9 to rotate in situ. The rotating round roller 9 can reduce the relative friction with the belt as much as possible, thereby reducing the wear on the belt; the outer wall of the U-shaped frame 7 is provided with a guide plate 10, and the guide plate 10 is inserted into the guide hole of the column 6; the center line of the guide plate 10 is aligned with the belt The conveying direction line of the machine 13 is vertical; the function of the guide plate 10 is to provide a guide for the displacement of the round roller 9 to ensure that it can reliably touch the edge of the belt, the axis line of the round roller 9 is a vertical line, and the round roller 9 is in contact with the side of the belt; a hole is provided on the side wall of the column 6, and an infrared rangefinder 8 is embedded in the hole, and the infrared transmitting end of the infrared rangefinder 8 points to the U-shaped frame 7; the infrared rangefinder 8 can monitor the position of the U-shaped frame 7 in real time, and then know the position of the round roller 9. Since the round roller 9 is in contact with the edge of the belt, the relative position of the edge of the belt can be known; the signal output end of the infrared rangefinder 8 is connected to the signal input end of the CPU.

[0016] The driving member includes a hydraulic cylinder 11 and a spring 12; the housing of the hydraulic cylinder 11 is arranged on the end surface of the column 6 away from the belt conveyor 13, and its piston rod penetrates the column 6 and points to the U-shaped frame 7; the spring 12 is arranged between the U-shaped frame 7 and the column 6; the signal input end of the hydraulic cylinder 11 is connected to the signal output end of the CPU; when the hydraulic cylinder extends the piston rod, it can provide a forward force for the U-shaped frame 7, thereby enabling the round roller to push the belt, so that the belt returns to its normal position.

[0017] The model of the CPU module in the present utility model is 87C196KC.

[0018] Actual use process: During the normal operation of the belt conveyor, the round roller 9 is continuously pressed against the edge of the belt with the cooperation of the spring 12; the infrared rangefinder 8 monitors the position of the belt edge in real time. If the infrared rangefinder 8 finds that the distance between it and the U-shaped frame is too short, it means that the belt is deviating at this time; the reset mechanism corresponding to the infrared rangefinder 8 that detects the shortened distance acts alone, and the motor 4 in the reset mechanism acts to drive the slider 2 to move horizontally, and drives the round roller 9 to move horizontally to the end. During this process, the parameters of the infrared rangefinder 8 are compared and recorded with the data of the pull-rope distance sensor 5, and the pull-rope distance sensor 5 automatically records the most prominent point detected by the infrared rangefinder 8. The data of the most prominent point is the most prominent point; the most prominent point detected by the infrared rangefinder 8 is the place where the belt deviates most seriously, and the motor reverses to drive the slider to move to the place where the deviation is most serious. The position positioning here is coordinated by the pull-rope distance sensor 5; after the round roller 9 moves to the most prominent point, the hydraulic cylinder 11 is actuated to push the U-shaped frame 7 forward, thereby driving the round roller 9 to push the most prominent point of the belt deviation to reset, until the distance parameter detected by the infrared rangefinder 8 is within the normal range, indicating that the belt has been successfully corrected and reset, the hydraulic cylinder is reset, and the round roller 9 continues to touch the edge of the belt for monitoring, waiting for the next deviation.

Claims

1. A belt side shift resetting device suitable for a belt conveyor, characterized in that: The invention comprises a reset part, wherein the reset part is in multiple numbers, and each reset part is evenly arranged along the transport direction of the belt conveyor (13) on both sides of the belt conveyor (13); the reset part comprises two reset mechanisms, and the two reset mechanisms are symmetrically arranged on both sides of the belt conveyor (13); the reset mechanism comprises a transverse member, a reset member and a driving member; the transverse member is arranged on one side of the belt conveyor (13), the reset member is arranged on the transverse member, and the driving member is arranged on the reset member.

2. The belt side shift resetting device suitable for a belt conveyor according to claim 1, characterized in that: The transverse moving member comprises a crossbeam (1), a slider (2), a vertical plate (3), a motor (4), a lead screw, a lead screw nut and a pull-wire distance sensor (5); legs are arranged at both ends of the lower end surface of the crossbeam (1), and the legs are arranged on the ground; the crossbeam (1) is located on one side of the belt conveyor (13), and the center line of the crossbeam (1) is parallel to the transmission direction line of the belt conveyor (13); a slide rail is arranged on the upper end surface of the crossbeam (1) along its length direction, and the slider (2) is slidably arranged on the slide rail of the crossbeam (1); a hole is arranged at the center of the slider (2), and the lead screw nut is arranged The central hole of the slider (2); a motor (4) is arranged at one end of the upper end surface of the crossbeam (1), and a vertical plate (3) is arranged at the other end; one end of the lead screw is connected to the output shaft of the motor (4), and the other end is connected to the axis of the vertical plate (3); a lead screw nut is passed through the lead screw; the pull-wire type distance sensor (5) is arranged on the side wall of the vertical plate (3), and the pull wire end of the pull-wire type distance sensor (5) is connected to the slider (2); the signal input end of the motor (4) is connected to the signal output end of the CPU; the signal output end of the pull-wire type distance sensor (5) is connected to the signal input end of the CPU.

3. The belt side shift resetting device suitable for a belt conveyor according to claim 2, characterized in that: The reset member comprises a column (6), a U-shaped frame (7), an infrared rangefinder (8), a round roller (9) and a guide plate (10); the column (6) is arranged on the top surface of the slider (2); a guide hole is arranged on the column (6); two ends of the round roller (9) are respectively axially connected to the two ends of the inner wall of the U-shaped frame (7); a guide plate (10) is arranged on the outer wall of the U-shaped frame (7), and the guide plate (10) is inserted into the guide hole of the column (6); the center line of the guide plate (10) is perpendicular to the transportation direction line of the belt conveyor (13); the axis center line of the round roller (9) is a vertical line, and the round roller (9) contacts the side edge of the belt; a hole is arranged on the side wall of the column (6), and the infrared rangefinder (8) is embedded in the hole, and the infrared emitting end of the infrared rangefinder (8) points to the U-shaped frame (7); the signal output end of the infrared rangefinder (8) is connected to the signal input end of the CPU.

4. The belt side shift resetting device suitable for a belt conveyor according to claim 3 is characterized in that: The driving member comprises a hydraulic cylinder (11) and a spring (12); the housing of the hydraulic cylinder (11) is arranged on the end surface of the column (6) away from the belt conveyor (13), and its piston rod penetrates the column (6) and points to the U-shaped frame (7); the spring (12) is arranged between the U-shaped frame (7) and the column (6); and the signal input end of the hydraulic cylinder (11) is connected to the signal output end of the CPU.