Fabric sizing device utilizing recoverable steam

By using hydraulic buffer components and sizing components in the fabric sizing device, the problems of uneven sizing of fabrics and low water resource utilization are solved, uniform sizing of fabrics and water recycling are achieved, and production efficiency and resource utilization are improved. .

CN222349297UActive Publication Date: 2025-01-14WUXI HAILIJIN TEXTILE CO LTD
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Patent Information

Application Number
CN202420738047.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-01-14
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

During the existing auxiliary material sizing device, the fabric does not contact with the sizing roller in sufficient contact, resulting in poor uniform sizing on both sides of the front and back, low water resource utilization rate, and waste of resources.

Method used

A fabric sizing device using recyclable steam is designed, using hydraulic cushioning components and sizing components, including lifting grooves, lifting shafts, cushioning springs, mounting seats and sizing rollers. The sizing rollers are ensured by the combination of cushioning springs and counterweights. Evenly contact the fabric, and adjust and support the fabric by driving the motor and unwinding rollers to improve sizing stability and safety, while using steam ovens and conduits to realize moisture recycling.

Benefits of technology

The uniform sizing of the front and back sides of the fabric is achieved, which improves the stability and safety of the sizing process, reduces water resource waste, and improves water resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fabric sizing device utilizing recoverable steam, which comprises a rack guard plate, a sizing mechanism is arranged in the middle of the rack guard plate, a control box is arranged on the outer side of the rack guard plate, and a first buffer spring and a second buffer spring on two sides have a certain buffer effect on a mounting seat, so that the mounting seat is prevented from falling too fast, and the sizing effect is good. After sizing is completed, the balancing weight on the top is removed, the sizing roller slowly ascends till the sizing roller restores to the original position, the slurry spraying plate on the top and the sizing pool at the bottom are used in cooperation, the front face and the back face of the cloth are evenly sized, and the problem that the contact part of the cloth and the sizing roller is insufficiently sized can be solved; a first buffer spring and a second buffer spring improve the stability and safety in the sizing process, an arc-shaped supporting plate can preliminarily support the cloth after sizing is completed, the situation that follow-up drying is affected due to the fact that the cloth falls down due to the dead weight is prevented, water enters a sizing pool from a guide pipe after treatment in the steam drying oven, and the purpose of cyclic utilization is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clothing production, in particular to a fabric sizing device utilizing recyclable steam. Background Art

[0002] Recycling steam and reusing it can greatly reduce energy consumption and production costs. At the same time, this method reduces the demand for new steam, reduces thermal pollution to the environment, and is conducive to green production. Using recycled steam for sizing can reach the required sizing temperature and humidity more quickly, shorten the production cycle, and improve production efficiency. Recycled steam usually contains a certain amount of moisture and heat. These conditions are conducive to the uniform sizing of the fabric and the penetration of the sizing material, thereby improving the quality of the fabric, such as improving the smoothness, glossiness and wear resistance of the fabric.

[0003] The water resource utilization rate of the existing auxiliary material sizing device is very low, and the slurry will also drip on the device and be wasted;

[0004] The existing patent (Announcement No.: CN108277596A) is a clothing accessories sizing device that can recycle steam. The beneficial effects are: this invention has the function of slurry recovery, which reduces the waste of slurry. At the same time, it can recycle steam, reduce the waste of water resources, protect the environment, and the device can automatically inject slurry with a high degree of automation.

[0005] In view of the above problems, existing patents have provided solutions, but in most existing fabric sizing processes, the contact part between the fabric and the sizing roller is not sufficiently sizing, so that the front and back sides of the fabric cannot be evenly sizing, and the water resource utilization rate is low, resulting in a waste of resources.

[0006] To this end, a fabric sizing device utilizing recyclable steam is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a fabric sizing device using recyclable steam, which can solve the problems that in most existing fabric sizing processes, the contact part between the fabric and the sizing roller is not sufficiently sizing, so that the front and back sides of the fabric cannot be well and evenly sizing, and the water resource utilization rate is low, resulting in resource waste.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fabric sizing device using recyclable steam, comprising a frame guard plate, a sizing mechanism is arranged in the middle of the frame guard plate, and a control box is arranged on the outer side of the frame guard plate;

[0009] The sizing mechanism includes a hydraulic buffer assembly and a sizing assembly, the hydraulic buffer assembly includes a lifting groove, a lifting shaft, a first buffer spring, a second buffer spring, a mounting seat and a sizing roller, the lifting groove is opened on the inner side of the frame guard plate, the two ends of the lifting shaft are arranged between the top and the bottom of the lifting groove, the first buffer spring is arranged on the lifting shaft and is located at the upper part of the lifting shaft, the second buffer spring is arranged on the lifting shaft and is located at the lower part of the lifting shaft, the mounting seat is arranged on the lifting shaft and is located between the first buffer spring and the second buffer spring, the sizing roller is rotatably arranged on one side of the mounting seat, the mounting seat is symmetrically arranged on both sides of the frame guard plate, and the sizing roller is rotatably connected between the mounting seats on both sides.

[0010] Preferably, the sizing assembly includes a buffer seat, a spray plate, a counterweight and a sizing pool, the buffer seat is fixedly arranged on one side of the top of the mounting seat, and the buffer seats on both sides are symmetrically installed on the mounting seat, the spray plate is arranged on the top of the buffer seats on both sides, the counterweight is arranged on the top of the spray plate, the sizing pool is arranged between the frame guard plates on both sides, the counterweight can be removed on the spray plate and the sizing pool is located below the lifting slot.

[0011] Preferably, a support plate is fixedly provided on one side of the frame guard plate, a drive motor is fixedly provided on the support plate, a reeling roller is rotatably provided between the frame guard plates, and the reeling roller is driven to rotate by the drive motor.

[0012] Preferably, a tensioning roller is rotatably arranged between the frame guard plates, and the tensioning roller is located below the unwinding roller. An adjustment plate is arranged between the frame guard plates, and the adjustment plate is located on one side of the unwinding roller.

[0013] Preferably, an arc-shaped support plate is fixedly arranged between the frame guard plates, the arc-shaped support plate has the same natural height as the sizing roller, and the arc-shaped support plate is made of stainless steel metal material.

[0014] Preferably, a steam oven is arranged between the frame guard plates, and a cloth inlet and a cloth outlet are respectively arranged on both sides of the steam oven.

[0015] Preferably, a filter plate is fixedly provided inside the steam oven, and the filter plate is located below the cloth inlet and the cloth outlet. A conduit is provided at the bottom of the steam oven, and one end of the conduit is communicated with the sizing pool.

[0016] Preferably, a scale mark is fixedly provided on the inner side of the frame guard plate, and movable wheels are provided on the bottom of the frame guard plate, and the number of the movable wheels is four groups.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application sets a sizing mechanism, and the first buffer springs and the second buffer springs on both sides play a certain buffering role on the mounting seat to prevent the mounting seat from falling too quickly. After sizing is completed, the sizing roller slowly rises by removing the top counterweight until it returns to its original position for subsequent drying work. The top spray plate and the bottom sizing pool are used together to evenly starch the front and back sides of the cloth, which can avoid the problem of insufficient sizing of the contact part of the cloth with the sizing roller, and the first buffer spring and the second buffer spring improve the stability and safety of the sizing process.

[0019] 2. The present application sets up parts such as a driving motor and a unwinding roller, and performs preliminary adjustments to the cloth through the upper adjustment plate to prevent the sizing roller from touching other parts of the cloth during the sizing process, causing uneven sizing. After the sizing is completed, the arc-shaped support plate will provide preliminary support for the cloth to prevent the cloth from falling due to its own weight and affecting subsequent drying. After being processed inside the steam oven, the moisture enters the sizing tank from the conduit, thereby achieving the purpose of recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 It is the overall partial structural view of the utility model;

[0023] Figure 3 This is a partial structural view of the sizing mechanism of the utility model;

[0024] Figure 4 This is a partial structural view of the hydraulic buffer assembly of the utility model;

[0025] Figure 5 This is a cross-sectional structural view of the steam oven of the present utility model.

[0026] Description of reference numerals:

[0027] 1. Frame guard plate; 2. Sizing mechanism; 201. Hydraulic buffer assembly; 202. Sizing assembly; 2011. Lifting slot; 2012. Lifting shaft; 2013. First buffer spring; 2014. Second buffer spring; 2015. Mounting seat; 2016. Sizing roller; 2021. Buffer seat; 2022. Spraying plate; 2023. Counterweight; 2024. Sizing tank; 3. Control box; 4. Support plate; 5. Drive motor; 6. Unwinding roller; 7. Tensioning roller; 8. Adjustment plate; 9. Arc support plate; 10. Steam oven; 11. Fabric inlet; 12. Fabric outlet; 13. Filter plate; 14. Conduit; 15. Scale mark; 16. Moving wheel. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A fabric sizing device using recyclable steam comprises a frame guard plate 1, a sizing mechanism 2 is arranged in the middle of the frame guard plate 1, and a control box 3 is arranged on the outer side of the frame guard plate 1;

[0031] The sizing mechanism 2 includes a hydraulic buffer component 201 and a sizing component 202. The hydraulic buffer component 201 includes a lifting groove 2011, a lifting shaft 2012, a first buffer spring 2013, a second buffer spring 2014, a mounting seat 2015 and a sizing roller 2016. The lifting groove 2011 is opened on the inner side of the frame guard plate 1, and the two ends of the lifting shaft 2012 are arranged between the top and the bottom of the lifting groove 2011. The first buffer spring 2013 is arranged on the lifting shaft 2012 and is located at At the upper part of the lifting shaft 2012, the second buffer spring 2014 is arranged on the lifting shaft 2012 and is located at the lower part of the lifting shaft 2012, the mounting seat 2015 is arranged on the lifting shaft 2012 and is located between the first buffer spring 2013 and the second buffer spring 2014, the sizing roller 2016 is rotatably arranged on one side of the mounting seat 2015, the mounting seat 2015 is symmetrically arranged on both sides of the frame guard plate 1, and the sizing roller 2016 is rotatably connected between the mounting seats 2015 on both sides.

[0032] Specifically, Figure 1As shown, the sizing assembly 202 includes a buffer seat 2021, a spray plate 2022, a counterweight 2023 and a sizing pool 2024. The buffer seat 2021 is fixedly arranged on one side of the top of the mounting seat 2015, and the buffer seats 2021 on both sides are symmetrically installed on the mounting seat 2015. The spray plate 2022 is arranged on the top of the buffer seat 2021 on both sides, the counterweight 2023 is arranged on the top of the spray plate 2022, and the sizing pool 2024 is arranged between the frame guard plates 1 on both sides. The counterweight 2023 can be removed from the spray plate 2022 and the sizing pool 2024 is located below the lifting slot 2011.

[0033] By setting the sizing mechanism 2 including the hydraulic buffer component 201 and the sizing component 202, when in use, the cloth will be laid on the sizing roller 2016, and the cloth will be transported forward as the sizing roller 2016 rotates. Different counterweights 2023 are selected according to different cloth specifications and installed on the spray plate 2022, so that the weight of the spray plate 2022 is increased, so that the spray plate 2022 will move downward while spraying the cloth surface, driving the mounting seat 2015 to move downward as a whole, and the sizing rollers 2016 between the mounting seats 2015 on both sides move downward synchronously, driving the cloth downward to sink into the sizing pool 2024 at the bottom, and the first The buffer spring 2013 and the second buffer spring 2014 play a certain buffering role on the mounting seat 2015 to prevent the mounting seat 2015 from falling too quickly. After sizing is completed, the top counterweight 2023 is removed to allow the sizing roller 2016 to slowly rise until it returns to its original position for subsequent drying work. The top spray plate 2022 and the bottom sizing pool 2024 are used in conjunction to evenly starch the front and back sides of the cloth, which can avoid the problem of insufficient sizing of the contact part of the cloth with the sizing roller 2016, and the first buffer spring 2013 and the second buffer spring 2014 improve the stability and safety during the sizing process.

[0034] Specifically, Figure 1 As shown, a support plate 4 is fixedly provided on one side of the frame guard plate 1 , a drive motor 5 is fixedly provided on the support plate 4 , and a reel 6 is rotatably provided between the frame guard plates 1 , and the reel 6 is driven to rotate by the drive motor 5 .

[0035] Specifically, Figure 1 As shown, a tensioning roller 7 is rotatably arranged between the frame guard plates 1 , and the tensioning roller 7 is located below the unwinding roller 6 . An adjustment plate 8 is arranged between the frame guard plates 1 , and the adjustment plate 8 is located on one side of the unwinding roller 6 .

[0036] Specifically, Figure 3 As shown, an arc-shaped support plate 9 is fixedly arranged between the frame guard plates 1. The arc-shaped support plate 9 is naturally at the same height as the sizing roller 2016, and the arc-shaped support plate 9 is made of stainless steel metal material.

[0037] Specifically, Figure 3 As shown, a steam oven 10 is arranged between the frame guard plates 1, and a cloth inlet 11 and a cloth outlet 12 are respectively arranged on both sides of the steam oven 10.

[0038] Specifically, Figure 3 As shown, a filter plate 13 is fixedly arranged inside the steam oven 10 , and the filter plate 13 is located below the cloth inlet 11 and the cloth outlet 12 . A conduit 14 is arranged at the bottom of the steam oven 10 , and one end of the conduit 14 is interconnected with the sizing pool 2024 .

[0039] Specifically, Figure 2 As shown, a scale mark 15 is fixedly provided on the inner side of the frame guard plate 1, and moving wheels 16 are provided on the bottom of the frame guard plate 1, and the number of the moving wheels 16 is four groups.

[0040] By setting a driving motor 5 and a unwinding roller 6, the driving motor 5 drives the unwinding roller 6 to operate, the cloth is laid out, and then the cloth is tightened by the tensioning roller 7 at the bottom to prevent the cloth from becoming loose during transportation, and then the cloth is preliminarily adjusted through the upper adjustment plate 8 to prevent the sizing roller 2016 from touching other parts of the cloth during the sizing process, causing uneven sizing, and after the sizing is completed, the arc support plate 9 will provide preliminary support for the cloth to prevent the cloth from falling due to its own weight and affecting subsequent drying. After being processed inside the steam oven 10, the moisture enters the sizing tank 2024 from the conduit 14 to achieve the purpose of recycling.

[0041] By adopting the above technical solution, the problems of uneven sizing, low water resource utilization and waste of resources in the existing sizing process of most fabrics are solved.

[0042] Working principle: When the present application is in use, the unwinding roller 6 is first driven by the driving motor 5 to operate and spread the cloth, and then the cloth is tightened by the tensioning roller 7 at the bottom, and the cloth is preliminarily adjusted by the adjusting plate 8 above, and different counterweights 2023 are selected according to different cloth specifications and installed on the spraying plate 2022, so that the weight of the spraying plate 2022 is increased, so that the spraying plate 2022 will move downward while spraying the cloth surface, driving the mounting seat 2015 to move downward as a whole, and the sizing roller 2016 between the mounting seats 2015 on both sides moves downward synchronously, driving the cloth to The first buffer spring 2013 and the second buffer spring 2014 on both sides play a certain buffering role on the mounting seat 2015 to prevent the mounting seat 2015 from falling too fast. After sizing is completed, the counterweight block 2023 on the top is removed to make the sizing roller 2016 rise slowly until it returns to its original position. After sizing is completed, the arc support plate 9 will provide preliminary support for the cloth to prevent the cloth from falling under its own weight and affecting subsequent drying. After being processed inside the steam oven 10, the moisture enters the sizing pool 2024 from the conduit 14 to achieve the purpose of recycling.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A fabric sizing device using recyclable steam, comprising a frame guard plate (1), characterized in that: A sizing mechanism (2) is arranged in the middle of the frame guard plate (1), and a control box (3) is arranged on the outside of the frame guard plate (1); The sizing mechanism (2) comprises a hydraulic buffer component (201) and a sizing component (202); the hydraulic buffer component (201) comprises a lifting groove (2011), a lifting shaft (2012), a first buffer spring (2013), a second buffer spring (2014), a mounting seat (2015) and a sizing roller (2016); the lifting groove (2011) is opened on the inner side of the frame guard plate (1); the two ends of the lifting shaft (2012) are arranged between the top and the bottom of the lifting groove (2011); the first buffer spring (2013) is arranged on the lifting shaft (2012) and The first buffer spring (2013) and the second buffer spring (2014) are arranged on the lifting shaft (2012) and are located at the lower part of the lifting shaft (2012); the mounting seat (2015) is arranged on the lifting shaft (2012) and is located between the first buffer spring (2013) and the second buffer spring (2014); the sizing roller (2016) is rotatably arranged on one side of the mounting seat (2015); the mounting seat (2015) is symmetrically arranged on both sides of the frame guard plate (1); and the sizing roller (2016) is rotatably connected between the mounting seats (2015) on both sides.

2. The fabric sizing device using recyclable steam according to claim 1, characterized in that: The sizing assembly (202) comprises a buffer seat (2021), a spray plate (2022), a counterweight (2023) and a sizing pool (2024); the buffer seat (2021) is fixedly arranged on one side of the top of the mounting seat (2015), and the buffer seats (2021) on both sides are symmetrically installed on the mounting seat (2015); the spray plate (2022) is arranged on the top of the buffer seats (2021) on both sides; the counterweight (2023) is arranged on the top of the spray plate (2022); the sizing pool (2024) is arranged between the frame guard plates (1) on both sides; the counterweight (2023) can be removed from the spray plate (2022) and the sizing pool (2024) is located below the lifting slot (211).

3. The fabric sizing device using recyclable steam according to claim 1, characterized in that: A support plate (4) is fixedly arranged on one side of the frame guard plate (1), a drive motor (5) is fixedly arranged on the support plate (4), and an unwinding roller (6) is rotatably arranged between the frame guard plates (1), and the unwinding roller (6) is driven to rotate by the drive motor (5).

4. The fabric sizing device using recyclable steam according to claim 3, characterized in that: A tensioning roller (7) is rotatably arranged between the frame guard plates (1), and the tensioning roller (7) is located below the unwinding roller (6). An adjustment plate (8) is arranged between the frame guard plates (1), and the adjustment plate (8) is located on one side of the unwinding roller (6).

5. The fabric sizing device using recyclable steam according to claim 1, characterized in that: An arc-shaped support plate (9) is fixedly arranged between the frame guard plates (1); the arc-shaped support plate (9) has the same natural height as the sizing roller (2016); and the arc-shaped support plate (9) is made of stainless steel metal material.

6. The fabric sizing device using recoverable steam according to claim 1, characterized in that: A steam oven (10) is arranged between the frame guard plates (1), and a cloth inlet (11) and a cloth outlet (12) are respectively arranged on both sides of the steam oven (10).

7. The fabric sizing device using recoverable steam according to claim 6, characterized in that: A filter plate (13) is fixedly arranged inside the steam oven (10), and the filter plate (13) is located below the cloth inlet (11) and the cloth outlet (12). A conduit (14) is arranged at the bottom of the steam oven (10), and one end of the conduit (14) is connected to the sizing pool (2024).

8. The fabric sizing device using recoverable steam according to claim 1, characterized in that: A scale mark (15) is fixedly provided on the inner side of the frame guard plate (1), and moving wheels (16) are provided on the bottom of the frame guard plate (1), and the number of the moving wheels (16) is four groups.

Citation Information

Patent Citations

  • Cloth auxiliary material sizing device capable of recycling steam

    CN108277596A