Monitoring device for steel logistics transportation

Abstract

The utility model relates to the technical field of steel logistics transportation equipment, in particular to a steel logistics transportation monitoring device which comprises a container, a door body is arranged at one end of the container, a monitoring module is arranged in the container, an image monitoring module is arranged on the door body, and a quality monitoring module is arranged on a bottom plate of the container. The quality monitoring module comprises a weighing device, a bearing plate is arranged above the weighing device, a control box electrically connected with the image monitoring module and the weighing device is arranged on a top plate of the container, and materials in the container are monitored twice through cooperative operation of the image monitoring module and the quality monitoring module. And two monitoring data are compared, so that compared with an existing single monitoring device, the quantity of the residual materials can be monitored more accurately.

Description

Technical Field

[0001] The utility model relates to the technical field of steel logistics transportation equipment, in particular to a material monitoring device used for steel transportation. Background Art

[0002] In the field of steel logistics and transportation, real-time monitoring of material quantity has always been a technical challenge in the industry. In the traditional steel logistics and transportation process, the monitoring of material quantity often relies on manual inspections or regular inventory checks, which is not only inefficient, but also prone to inaccurate data due to human factors, thus affecting the efficiency and cost control of logistics and transportation.

[0003] With the continuous development of science and technology, especially the increasing maturity of the Internet of Things, sensor technology and data analysis technology, new solutions have been provided for the real-time monitoring of steel logistics and transportation. By integrating advanced sensors and data processing systems, real-time monitoring and precise management of the quantity of materials in the process of steel logistics and transportation can be achieved.

[0004] For example, a Chinese patent (application number: 202222667215.1) discloses a real-time monitoring device for steel logistics transportation, including a container assembly, wherein the container assembly includes a container body, two door bodies, a container bottom plate and a container top plate; a monitoring mechanism, wherein the monitoring mechanism includes a mounting seat, a monitoring box, a monitoring probe, a laser level meter, a PLC controller, a locator and a communication module. The utility model collects images inside the steel logistics transportation container body through a monitoring probe, and then uses a locator to locate the position of the steel logistics transportation container body in real time, and then uses a laser level meter to monitor the storage volume inside the container body, and then uses a communication module to transmit the data collected by the monitoring probe, the locator and the laser level meter to a remote scheduling terminal, so that the staff can judge the type, storage volume and current location of the transported steel according to the data, and make corresponding adjustments to the intermodal route, so that the steel intermodal plan is more reasonable and the efficiency of steel logistics transportation is guaranteed.

[0005] However, in actual use, the device cannot provide accurate feedback on the quantity of tubular materials such as steel pipes using a laser level meter, resulting in inaccurate data feedback and inability to effectively collect and monitor data. Utility Model Content

[0006] In order to solve the above problems, an embodiment of the utility model provides a transportation device that can more accurately monitor and feedback data of tubular materials.

[0007] In order to achieve the above-mentioned purpose, the embodiment of the utility model specifically adopts the following technical scheme: a monitoring device for steel logistics transportation, including a container, a door body is provided at one end of the container, a monitoring module is provided in the container, an image monitoring module is provided on the door body, a quality monitoring module is provided on the bottom plate of the container, the quality monitoring module includes a weighing machine, a load-bearing plate is provided above the weighing machine, and a control box electrically connected to the image monitoring module and the weighing machine respectively is provided on the top plate of the container.

[0008] As a further improvement of the above technical solution:

[0009] The image monitoring module comprises a positioning plate arranged on the door body, a camera, a fill light and a power pack are arranged on the positioning plate, and a storage groove for placing the positioning plate is arranged on the inner side wall of the door body.

[0010] A crossbeam abutting against the container is arranged on the upper part of the door body, and a touch switch electrically connected to the image monitoring module is arranged on the crossbeam.

[0011] A pressing protrusion corresponding to the position of the touch switch is arranged on the side wall of the container.

[0012] A separation gap is arranged between the four sides of the load-bearing plate and the inner wall of the container, and a storage bin for placing steel materials is arranged above the load-bearing plate, and the storage bin is detachably connected to the load-bearing plate.

[0013] The lower part of the storage bin is provided with an alignment ridge, and the load-bearing plate is provided with a sliding groove corresponding to the position of the alignment ridge.

[0014] The control box is provided with a PLC controller, a positioner and a communication module.

[0015] The beneficial effects of the embodiments of the utility model are as follows: 1. Through the coordinated operation of the image monitoring module and the quality monitoring module, the materials in the container are monitored in two ways, and the two monitoring data are compared. Compared with the existing single monitoring device, the amount of remaining materials can be monitored more accurately.

[0016] 2. The opening and closing of the image monitoring module is controlled by touching the switch, which can save energy while realizing material monitoring. When the door is opened, the monitoring operation is stopped, which will not affect the unloading and loading operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of Example 1;

[0018] Figure 2 This is a schematic diagram of the temporal structure of the container in Example 1;

[0019] Figure 3 is a cross-sectional view of Example 1;

[0020] Figure 4 It is a side view of Example 1 (door body omitted);

[0021] Figure 5 This is a schematic diagram of the installation structure of the storage bin in Example 1;

[0022] Figure 6 It is a schematic diagram of the overall structure of Example 2;

[0023] Figure 7 This is a schematic diagram of the installation structure of the image monitoring module in Example 2.

[0024] In the figure: 1. container; 2. door body; 3. weighing device; 4. load-bearing plate; 5. control box; 6. positioning plate; 7. camera; 8. fill light; 9. crossbeam; 10. touch switch; 11. pressing protrusion; 12. separation gap; 13. storage compartment; 14. alignment ridge; 15. storage slot. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0026] like Figure 1 As shown, the monitoring device for steel logistics transportation of this embodiment includes a container 1, a door body 2 is provided at one end of the container 1, a monitoring module is provided in the container 1, the monitoring module includes an image monitoring module and a quality monitoring module, the image monitoring module is installed on the door body 2, the quality monitoring module is installed on the bottom plate of the container 1, the quality monitoring module includes a weighing machine 3, a load-bearing plate 4 is provided above the weighing machine 3, and a control box 5 electrically connected to the image monitoring module and the weighing machine 3 respectively is provided on the top plate of the container 1, the image monitoring module is used to collect the quantity of materials in the container 1, the quality monitoring module is used to monitor the weight of the materials, and then the quality and quantity monitoring results are compared to determine whether the quantity of materials is accurate, thereby improving the accuracy of monitoring the quantity of materials.

[0027] The image monitoring module includes a positioning plate 6 installed on the door body 2, on which a camera 7, a fill light 8 and a power pack are provided. A storage slot 15 for placing the positioning plate 6 is provided on the inner wall of the door body 2. After the image is taken by the camera 7, it is uploaded to the PLC console for image storage and data analysis to obtain the material quantity.

[0028] The upper part of the door body 2 is provided with a crossbeam 9 which abuts against the container 1 in the closed state. A touch switch 10 electrically connected to the image monitoring module is installed on the crossbeam 9. The design of the touch switch 10 can perform image acquisition every time the door is closed, and send the acquired data to the PLC console. The closing of the door represents the end of the loading and unloading activities. Image acquisition when closing can determine the remaining load quantity.

[0029] A pressing protrusion 11 corresponding to the position of the touch switch 10 is provided on the side wall of the container 1. The design of the pressing protrusion 11 can strengthen the pressing of the touch switch 10 and enhance the stability of the device.

[0030] A separation gap 12 is provided around the load-bearing plate 4 and between the inner wall of the container 1. A storage bin 13 for placing steel is provided above the load-bearing plate 4. The storage bin 13 is detachably connected to the load-bearing plate 4. The design of the storage bin 13 can protect the load-bearing plate 4 and the side wall of the container 1 during use, and can also play a role in unloading and loading the whole vehicle, thereby improving the efficiency of loading goods.

[0031] A positioning ridge 14 is provided at the lower part of the storage bin 13 , and a sliding groove corresponding to the position of the positioning ridge 14 is provided on the load-bearing plate 4 .

[0032] The control box 5 is provided with a PLC controller, a locator and a communication module. The locator can send the position of the transport vehicle, the communication module can receive and send information, and the PLC controller can collect and process images and quality information for comparison to obtain more accurate data information.

[0033] Example 2

[0034] The same points as in Example 1 are not described in detail, except that: in Example 1, the door body 2 is a single door body, such as Figure 6-7 As shown, the number of door bodies 2 in this embodiment is two, and they are symmetrically distributed with the center line of the container 1 as the axis. In this embodiment, the image detection module is installed on one of the door bodies 2, and the installation position of the camera 7 is located at the center position of the side of the container, ensuring that the range of image acquisition can cover the forward projection area of ​​the door body 2, thereby ensuring the integrity of data acquisition.

[0035] Working principle / assembly process of this solution: During use, first input the length, quality and other information of a single material into the PLC controller, then load the material into the storage bin 13, place the storage bin 13 in the container 1, then rotate the door body 2, and after closing the door body 2, the touch switch 10 and the press switch 11 are in contact, the image monitoring module takes a picture of the material and transmits the image to the control box 5 for data analysis to obtain the quantity of the material and store the information, then start the quality monitoring module to collect the weight information of the material, and transmit the collected data to the control box 5 for comparison by the PLC console combined with the original material information input in advance, calculate the quantity of the material and compare it with the image monitoring module, and jointly confirm the quantity of the material, and through the combination of the quality monitoring module and the image monitoring module, jointly count the quantity of the material in the container 1, and repeat the above steps after each unloading to accurately confirm the quantity of the remaining material.

[0036] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0037] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0038] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.

[0039] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A monitoring device for steel logistics transportation, comprising a container (1), one end of the container (1) is provided with a door body (2), and a monitoring module is provided in the container (1), characterized in that: An image monitoring module is arranged on the door body (2), a quality monitoring module is arranged on the bottom plate of the container (1), the quality monitoring module includes a weighing device (3), a load-bearing plate (4) is arranged above the weighing device (3), and a control box (5) electrically connected to the image monitoring module and the weighing device (3) is arranged on the top plate of the container (1).

2. The monitoring device for steel logistics transportation according to claim 1 is characterized in that: The image monitoring module comprises a positioning plate (6) arranged on a door body (2), a camera (7), a fill light (8) and a power supply group being arranged on the positioning plate (6), and a storage groove (15) for placing the positioning plate (6) being arranged on the inner side wall of the door body (2).

3. The monitoring device for steel logistics transportation according to claim 2 is characterized in that: The upper part of the door body (2) is provided with a crossbeam (9) abutting against the container (1), and a touch switch (10) electrically connected to the image monitoring module is provided on the crossbeam (9).

4. The monitoring device for steel logistics transportation according to claim 3 is characterized in that: A pressing protrusion (11) corresponding to the position of the touch switch (10) is arranged on the side wall of the container (1).

5. The monitoring device for steel logistics transportation according to claim 1 is characterized in that: A separation gap (12) is provided between the four sides of the load-bearing plate (4) and the inner wall of the container (1), and a storage bin (13) for storing steel is provided above the load-bearing plate (4), and the storage bin (13) is detachably connected to the load-bearing plate (4).

6. The monitoring device for steel logistics transportation according to claim 5 is characterized in that: The lower part of the storage bin (13) is provided with an alignment ridge (14), and the load-bearing plate (4) is provided with a slide groove corresponding to the position of the alignment ridge (14).

7. The monitoring device for steel logistics transportation according to claim 1 is characterized in that: The control box (5) is provided with a PLC controller, a positioner and a communication module.

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