Automatic inspection device for online products of circular knife equipment

Abstract

The utility model discloses an automatic inspection device for products on a circular knife equipment line, which comprises an automatic inspection machine and a control host, the automatic inspection machine is used for automatically inspecting the products on the circular knife equipment line, a horizontal adjusting cylinder is mounted on the outer wall of the automatic inspection machine, and a height adjusting cylinder is mounted at the end part of the horizontal adjusting cylinder. According to the utility model, the horizontal adjusting cylinder is arranged on the outer wall of the automatic inspection machine, so that the inspection probe can be accurately adjusted in the horizontal direction so as to meet the inspection requirements of products with different positions and sizes. The connection of a horizontal piston rod ensures that a horizontal adjusting cylinder can stably drive the automatic inspection machine to move horizontally, and through the arrangement of a height adjusting cylinder, an inspection probe can be adjusted in the vertical direction, so that the adaptability and the flexibility of the device are further improved; the arrangement of the light supplementing lamp effectively solves the problem of inspection errors caused by insufficient illumination.

Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to an automatic inspection device for products on a circular knife equipment line. Background Art

[0002] On traditional circular knife equipment production lines, product inspection usually relies on offline single automatic inspection operations, which is not only inefficient, but also increases the production process, leading to problems with inspection accuracy and consistency. In addition, with the expansion of production scale and the increase in product complexity, the traditional offline single automatic inspection method can no longer meet the needs of efficient, accurate and continuous production. Therefore, the efficiency is improved through online dynamic inspection devices. Most of the current circular knife equipment online product automatic inspection devices are fixed and cannot be adjusted, which cannot meet the needs of production. Utility Model Content

[0003] In order to solve the problems existing in the background technology, the utility model provides an automatic inspection device for products on a circular knife equipment line to solve the problems raised in the background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] An automatic inspection device for products on a circular knife equipment line, comprising an automatic inspection machine for automatic inspection of products on a circular knife equipment line and a control host, a horizontal adjustment cylinder is installed on the outer wall of the automatic inspection machine, and a height adjustment cylinder is installed at the end of the horizontal adjustment cylinder;

[0006] The bottom surface of the automatic inspection machine is provided with an inspection probe parallel to the circular knife equipment line, and the edge of the inspection probe is embedded with several groups of fill lights;

[0007] The horizontal piston rod of the horizontal adjustment cylinder is connected to the outer wall of the automatic inspection machine;

[0008] The lifting piston rod of the height adjustment cylinder is connected to the horizontal adjustment cylinder in an L-shape, and the bottom of the lifting piston rod rotates with interference fit with the end of the horizontal adjustment cylinder.

[0009] Furthermore, the number of the fill lights is 2-4, all of which are LED searchlights.

[0010] Furthermore, the end of the horizontal piston rod is coaxially connected to a mounting plate, and the diameter of the mounting plate is larger than the diameter of the horizontal piston rod.

[0011] Furthermore, the mounting plate is connected to the outer wall of the automatic inspection machine through at least three groups of fixing bolts.

[0012] Furthermore, a rotating clamping seat with an I-shaped cross-section is coaxially connected to the bottom of the lifting piston rod.

[0013] Furthermore, a rotation groove which matches the size of the rotating clamp seat and rotates with interference fit is formed at the end of the horizontal adjustment cylinder.

[0014] Furthermore, a top fixing plate is coaxially connected to the top surface of the height adjustment cylinder, and a plurality of groups of fixing holes arranged evenly and equidistantly are formed on the edge of the top fixing plate.

[0015] Furthermore, an inspection data display screen for displaying the working status of the automatic inspection machine and an alarm light for abnormal prompts are arranged on the outer wall of the control host.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In this type of automatic inspection device for circular knife equipment products, the inspection probe can be precisely adjusted in the horizontal direction by installing a horizontal adjustment cylinder on the outer wall of the automatic inspection machine to meet the inspection requirements of products of different positions and sizes. The connection of the horizontal piston rod ensures that the horizontal adjustment cylinder can stably drive the automatic inspection machine to move horizontally. The setting of the height adjustment cylinder allows the inspection probe to be adjusted in the vertical direction, further increasing the adaptability and flexibility of the device. The height adjustment cylinder is connected to the horizontal adjustment cylinder in an L-shape, so that it can achieve vertical height adjustment while maintaining a horizontal position. The fill light embedded in the edge of the inspection probe can provide sufficient light during product inspection to ensure the accuracy and stability of the inspection. The setting of the fill light effectively solves the problem of inspection errors caused by insufficient light.

[0018] In the automatic inspection device for online products of this type of circular knife equipment, the design of the I-shaped rotating clamp makes the connection between the lifting piston rod and the end of the horizontal adjustment cylinder more stable. At the same time, the I-shaped structure has a certain anti-torsion ability, which effectively reduces the problem of loose connection caused by vibration and other reasons. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a structural schematic diagram of an automatic inspection device for products on a circular knife equipment line of the utility model;

[0021] Figure 2 It is a main structural schematic diagram of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the inspection probe of the utility model.

[0023] In the figure: 10, automatic inspection machine; 11, inspection probe; 12, fill light; 20, level adjustment cylinder; 21, horizontal piston rod; 22, mounting plate; 23, rotating groove; 30, height adjustment cylinder; 31, lifting piston rod; 32, rotating clamp; 40, top fixing plate; 41, fixing hole; 50, control host; 51, inspection data display screen; 52, alarm light. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figures 1 to 3 As shown, an automatic inspection device for products on a circular knife equipment line includes an automatic inspection machine 10 and a control host 50 for automatic inspection of products on the circular knife equipment line. A horizontal adjustment cylinder 20 is installed on the outer wall of the automatic inspection machine 10, and a height adjustment cylinder 30 is installed on the end of the horizontal adjustment cylinder 20; an inspection probe 11 parallel to the circular knife equipment line is arranged on the bottom surface of the automatic inspection machine 10, and a plurality of groups of fill lights 12 are embedded and installed on the edge of the inspection probe 11; the horizontal piston rod 21 of the horizontal adjustment cylinder 20 is connected to the outer wall of the automatic inspection machine 10; the lifting piston rod 31 of the height adjustment cylinder 30 is connected to the horizontal adjustment cylinder 20 in an L-shape, and the bottom of the lifting piston rod 31 rotates with the end of the horizontal adjustment cylinder 20 in interference fit. By installing the horizontal adjustment cylinder 20 on the outer wall of the automatic inspection machine 10, the inspection probe 11 can be accurately adjusted in the horizontal direction to meet the inspection requirements of products of different positions and sizes. The connection of the horizontal piston rod 21 ensures that the horizontal adjustment cylinder 20 can stably drive the automatic inspection machine 10 to move horizontally. The setting of the height adjustment cylinder 30 allows the inspection probe 11 to be adjusted in the vertical direction, further increasing the adaptability and flexibility of the device. The height adjustment cylinder 30 is connected to the horizontal adjustment cylinder 20 in an L-shape, so that it can achieve vertical height adjustment while maintaining a horizontal position. The fill light 12 embedded in the edge of the inspection probe 11 can provide sufficient light during product inspection to ensure the accuracy and stability of the inspection. The setting of the fill light 12 effectively solves the problem of inspection errors caused by insufficient light.

[0026] It is worth noting that the number of the fill lights 12 is 2-4, all of which are LED searchlights, ensuring sufficient light intensity during product inspection and improving the accuracy and stability of the inspection.

[0027] Furthermore, the end of the horizontal piston rod 21 is coaxially connected to a mounting plate 22, the diameter of the mounting plate 22 is larger than the diameter of the horizontal piston rod 21, and the mounting plate 22 is connected to the outer wall of the automatic inspection machine 10 by at least three sets of fixing bolts. By setting the mounting plate 22, the contact area with the outer wall of the automatic inspection machine 10 is increased, and the stability and reliability of the connection are improved.

[0028] Specifically, the bottom of the lifting piston rod 31 is coaxially connected to a rotating clamp seat 32 with an I-shaped cross-section, and the end of the horizontal adjustment cylinder 20 is provided with a rotating groove 23 that is adapted to the size of the rotating clamp seat 32 and rotates with interference fit. The design of the I-shaped rotating clamp seat 32 makes the connection between the lifting piston rod 31 and the end of the horizontal adjustment cylinder 20 more stable. At the same time, the I-shaped structure has a certain anti-torsion ability, which effectively reduces the problem of loose connection caused by vibration and other reasons.

[0029] Among them, the top surface of the height adjustment cylinder 30 is coaxially connected to the top fixing plate 40, and a plurality of groups of evenly and equidistantly arranged fixing holes 41 are provided at the edge of the top fixing plate 40. By providing evenly and equidistantly arranged fixing holes 41 at the edge of the top fixing plate 40, the fixation and installation of the height adjustment cylinder 30 are facilitated, and a variety of options for connection with other components are provided, thereby enhancing the flexibility and adaptability of the device.

[0030] In addition, the outer wall of the control host 50 is provided with an inspection data display screen 51 for displaying the working status of the automatic inspection machine 10 and an alarm light 52 for abnormal prompts. The inspection data display screen 51 can display the working status of the automatic inspection machine 10 in real time, including information such as inspection progress and inspection results, so as to facilitate operators to understand and monitor the entire inspection process. The alarm light 52 can send out an alarm signal in time when an abnormal situation is found, reminding the operator to deal with it in time, thereby ensuring the safety and stability of the production line;

[0031] It is worth noting that the automatic inspection machine 10, control host 50, data display screen 51, and alarm light 52 accessories in the utility model are all existing technology products, and their circuit connections are also existing technology. Those skilled in the art should understand and will not be elaborated here.

[0032] It should be noted that the utility model is an automatic inspection device for products on a circular knife equipment line, and the specific process is as follows:

[0033] Installation and debugging: Install the horizontal adjustment cylinder 20 on the outer wall of the automatic inspection machine 10, and ensure that the horizontal piston rod 21 is firmly connected to the outer wall of the automatic inspection machine 10. Then, install the height adjustment cylinder 30 at the end of the horizontal adjustment cylinder 20, so that the lifting piston rod 31 is connected to the horizontal adjustment cylinder 20 in an L-shape. Ensure that the bottom of the lifting piston rod 31 and the end of the horizontal adjustment cylinder 20 are rotated with interference to achieve vertical height adjustment.

[0034] Horizontal adjustment: By controlling the host 50 or manually operating, the horizontal piston rod 21 of the horizontal adjustment cylinder 20 is adjusted to accurately move the automatic inspection machine 10 and the inspection probe 11 to the desired position in the horizontal direction. This can meet the inspection requirements of products in different positions and sizes.

[0035] Height adjustment: Use the control host 50 or manual operation to adjust the lifting piston rod 31 of the height adjustment cylinder 30 so that the inspection probe 11 reaches an appropriate inspection height in the vertical direction. This ensures a suitable distance and angle between the inspection probe 11 and the product to be inspected.

[0036] Installation and debugging of fill light: Install the fill light 12 on the edge of the inspection probe 11, and adjust the angle and brightness of the fill light as needed to ensure sufficient light during product inspection. The setting of the fill light 12 can effectively solve the inspection error problem caused by insufficient light.

[0037] Product inspection: Place the product to be inspected on the circular knife equipment line and start the automatic inspection device. The inspection probe 11 will automatically inspect the product and transmit the inspection results to the control host 50 for analysis and processing. At the same time, the fill light 12 will provide the necessary lighting to ensure the accuracy and stability of the inspection.

[0038] Result analysis and processing: The control host 50 will analyze the data transmitted by the inspection probe 11 to determine whether the product is qualified. If the product is unqualified, the control host 50 will issue an alarm and indicate the corresponding treatment measures. If the product is qualified, the control host 50 will record the inspection result and continue to inspect the next product.

[0039] Maintenance and care: Regularly perform maintenance and care on the automatic inspection device, including cleaning the inspection probe 11, fill light 12 and other components, checking the working conditions of the cylinder and piston rod, and updating or replacing worn components. This can ensure the normal operation of the device and extend its service life.

[0040] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic inspection device for products on a circular knife equipment line, comprising an automatic inspection machine (10) for automatic inspection of products on a circular knife equipment line and a control host (50), characterized in that: A horizontal adjustment cylinder (20) is installed on the outer wall of the automatic inspection machine (10), and a height adjustment cylinder (30) is installed at the end of the horizontal adjustment cylinder (20); an inspection probe (11) parallel to the circular knife equipment line is arranged on the bottom surface of the automatic inspection machine (10), and a plurality of groups of fill lights (12) are embedded and installed on the edge of the inspection probe (11); the horizontal piston rod (21) of the horizontal adjustment cylinder (20) is connected to the outer wall of the automatic inspection machine (10); the lifting piston rod (31) of the height adjustment cylinder (30) is connected to the horizontal adjustment cylinder (20) in an L-shape, and the bottom of the lifting piston rod (31) rotates in interference with the end of the horizontal adjustment cylinder (20).

2. The automatic inspection device for products on a circular knife equipment line according to claim 1 is characterized in that: The number of the fill lights (12) is 2-4, and all of them are LED searchlights.

3. The automatic inspection device for products on a circular knife equipment line according to claim 1 is characterized in that: The end of the horizontal piston rod (21) is coaxially connected to a mounting plate (22), and the diameter of the mounting plate (22) is greater than the diameter of the horizontal piston rod (21).

4. The automatic inspection device for products on a circular knife equipment line according to claim 3 is characterized in that: The mounting plate (22) is connected to the outer wall of the automatic inspection machine (10) via at least three sets of fixing bolts.

5. The automatic inspection device for products on a circular knife equipment line according to claim 1 is characterized in that: The bottom of the lifting piston rod (31) is coaxially connected to a rotating clamp seat (32) having an I-shaped cross section.

6. The automatic inspection device for circular knife equipment online product according to claim 5 is characterized in that: The end of the level adjustment cylinder (20) is provided with a rotation groove (23) which matches the size of the rotation clamp seat (32) and rotates with interference fit.

7. The automatic inspection device for products on a circular knife equipment line according to claim 1 is characterized in that: The top surface of the height adjustment cylinder (30) is coaxially connected to a top fixing plate (40), and the edge of the top fixing plate (40) is provided with a plurality of groups of fixing holes (41) arranged evenly and equidistantly.

8. The automatic inspection device for products on a circular knife equipment line according to claim 1 is characterized in that: An inspection data display screen (51) for displaying the working status of the automatic inspection machine (10) and an alarm light (52) for abnormal prompts are arranged on the outer wall of the control host (50).

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