Ultrahigh-temperature sterilization device for corn juice beverage processing
By designing an ultra-high temperature sterilization device for corn juice beverage processing, using the combined technology of induction components and heating components, rapid ultra-high temperature sterilization is achieved, which solves the problem of nutrient loss caused by long high-temperature sterilization time and maintains the natural flavor of the beverage.
Patent Information
- Application Number
- CN202421255290.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the processing of corn juice beverages, the long-term sterilization time of high temperature leads to nutritional loss, and the natural flavor of the beverage cannot be maintained.
An ultra-high temperature sterilization device for corn juice beverage processing is designed, including an insulated barrel, an induction component, a heating component and an intermediate frequency heating machine. Rapid ultra-high temperature sterilization is achieved through the eddy current and magnetic field generated by the induction component inside the heating component.
The loss of nutrients is reduced, allowing the corn juice beverage to maintain its natural flavor, and the heating process is monitored through a temperature sensor to ensure product quality.
Smart Images
Figure CN222357245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultra-high temperature sterilization equipment, in particular to an ultra-high temperature sterilization device for processing corn juice beverages. Background Art
[0002] Corn juice beverage is a beverage made from corn as the main raw material. Through modern biotechnology, the macromolecules in corn are converted into small molecules for easy absorption by the human body. The production process of this beverage is relatively simple and the cost is low. It also has high nutritional value, unique flavor, and is fragrant and delicious. It is suitable for consumers of all ages. When drinking corn juice beverages, consumers can choose different brands and types according to their tastes and needs. There are many different products on the market, including NFC (non-concentrated reduced juice) corn juice and processed corn juice beverages. They may differ in nutritional value and taste. Choosing fresh, additive-free corn juice beverages can better enjoy the natural flavor and health benefits of corn.
[0003] However, when ultra-high temperature sterilization is used in the processing of corn juice beverages, the long high temperature sterilization time can easily cause nutritional loss, and thus the natural flavor of the beverage cannot be better maintained. Therefore, we propose an ultra-high temperature sterilization device for corn juice beverage processing to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the utility model provides an ultra-high temperature sterilization device for processing corn juice beverages, which solves the problem that the long high-temperature sterilization time easily causes nutritional loss and thus cannot better maintain the natural flavor of the beverage.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultra-high temperature sterilization device for processing corn juice beverages, comprising an insulated barrel, an insulated cover provided at the top open end of the insulated barrel, an insulated component provided in the inner cavity of the insulated barrel, and the bottom end of the insulated component passing through the bottom surface of the insulated barrel, a heating component provided on the bottom surface of the inner cavity of the insulated barrel, and a temperature sensor provided on one side of the bottom surface of the inner cavity of the insulated component;
[0006] A medium frequency heating machine is provided at the lower middle part of the outer wall of the insulation barrel, an opening and closing assembly is provided on the outer wall of the insulation barrel near the top, and the telescopic end of the opening and closing assembly is connected to the top surface of the insulation cover, and a touch all-in-one machine is provided on the outer wall of the insulation barrel.
[0007] Preferably, the induction component comprises a copper liner, the interior and outer wall of the copper liner are respectively provided with a first ceramic layer and a second ceramic layer, and the middle of the outer wall of the second ceramic layer is provided with an induction part;
[0008] A drain pipe is embedded in the bottom surface of the copper inner liner, and the bottom end of the drain pipe passes through the bottom surface of the insulation barrel. An electromagnetic valve is connected in series on the drain pipe and located in the inner cavity of the insulation barrel. A plurality of bases are arranged around the bottom of the copper inner liner and located on the outer side of the second ceramic layer.
[0009] Preferably, a retaining ring is provided at the top of the copper inner liner, and the outer wall of the retaining ring is connected to the inner wall of the insulation barrel.
[0010] Preferably, the induction part includes a flame retardant heat insulating cotton layer coated on the outer wall surface of the second ceramic layer, the outer wall of the flame retardant heat insulating cotton layer is provided with an induction coil, and the outer wall of the induction coil is wrapped with a flame retardant Oxford cloth layer.
[0011] Preferably, the heating component includes a bracket, and a carbon steel rod is provided in the middle of the top surface of the bracket.
[0012] Preferably, a bracket is provided on the bottom surface of the medium frequency heating machine, and one end of the bracket is connected to the outer wall of the insulation barrel.
[0013] Preferably, the opening and closing assembly includes a fixing frame arranged on the outer wall of the insulation barrel and close to the top position, and electric push rods are provided on both sides of the top surface of the fixing frame. The telescopic ends of the two electric push rods are installed with pull rods, and one end of the two pull rods is connected to the top surface of the insulation cover.
[0014] Beneficial effects
[0015] The utility model provides an ultra-high temperature sterilization device for processing corn juice beverages. Compared with the existing technology, it has the following advantages:
[0016] The ultra-high temperature sterilization device for processing corn juice beverages, when the corn juice beverage needs to be ultra-high temperature sterilized, the staff can control the operation of the opening and closing component through the touch all-in-one machine, so that it can drive the insulation cover to move upward, thereby making it convenient for the staff to add the corn juice beverage into the sensing component, and then control the operation of the opening and closing component to drive the insulation cover to move downward, thereby sealing the open end of the insulation barrel. Then, the medium frequency heating machine can generate eddy currents inside the heating component through the sensing component, which will generate a magnetic field inside the heating component, thereby generating an induced voltage inside the heating component. This induced voltage will cause the natural resistance of the heating component to resist the current, generating a thermal effect, and rapidly increasing the temperature inside the heating component, so that the corn juice beverage contained in the sensing component can be quickly ultra-high temperature sterilized, reducing nutritional loss and allowing the corn juice beverage to maintain its natural flavor. Then, under the control of the touch all-in-one machine, the staff can discharge the sterilized corn juice beverage in the sensing component, facilitating subsequent filling processing. The temperature sensor can monitor the heating temperature of the corn juice beverage and send the detection data to the touch all-in-one machine, thereby making it convenient for the staff to view. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the sensing component of the utility model;
[0020] Figure 4 This is a schematic diagram of the explosion structure of the induction part of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the heating component of the utility model;
[0022] Figure 6 This is a schematic diagram of the opening and closing component structure of the utility model.
[0023] In the figure: 1. Insulated barrel; 2. Insulated cover; 3. Sensing component; 31. Copper liner; 32. First ceramic layer; 33. Second ceramic layer; 34. Sensing part; 341. Flame-retardant insulation cotton layer; 342. Induction coil; 343. Flame-retardant Oxford cloth layer; 35. Retaining ring; 36. Drain pipe; 37. Solenoid valve; 38. Base; 4. Heating component; 41. Bracket; 42. Carbon steel rod; 5. Medium frequency heating machine; 6. Bracket; 7. Opening and closing component; 71. Fixing frame; 72. Electric push rod; 73. Pull rod; 8. Touch all-in-one machine. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-2 The utility model provides a technical solution: an ultra-high temperature sterilization device for processing corn juice beverages, comprising an insulated barrel 1, an insulated cover 2 being provided at the top open end of the insulated barrel 1, an insulated component 3 being provided in the inner cavity of the insulated barrel 1, and the bottom end of the insulated component 3 passes through the bottom surface of the insulated barrel 1, a heating component 4 being provided on the bottom surface of the inner cavity of the insulated barrel 1, and a temperature sensor being provided on one side of the bottom surface of the inner cavity of the insulated component 3; a medium frequency heating machine 5 being provided at the lower middle portion of the outer wall of the insulated barrel 1, an opening and closing component 7 being provided on the outer wall of the insulated barrel 1 and near the top end, and the telescopic end of the opening and closing component 7 being connected to the top surface of the insulated cover 2, and a touch all-in-one machine 8 being provided on the outer wall of the insulated barrel 1;
[0026] When the corn juice beverage needs to be ultra-high temperature sterilized, the staff can control the opening and closing component 7 to operate through the touch all-in-one machine 8, so that it can drive the insulation cover 2 to move upward, and then it is convenient for the staff to add the corn juice beverage into the sensing component 3, and then control the opening and closing component 7 to operate, so that it drives the insulation cover 2 to move downward, and then the open end of the insulation barrel 1 can be sealed. Then, through the medium frequency heating machine 5, the eddy current generated inside the heating component 4 by the sensing component 3 will generate a magnetic field inside the heating component 4, thereby generating an induced voltage inside the heating component 4. This induced voltage will cause the heating component 4 to generate a magnetic field. The natural resistance of component 4 resists the electric current, generating a thermal effect, causing the temperature inside the heating component 4 to rise rapidly, so that the corn juice beverage contained in the sensing component 3 can be quickly ultra-high temperature sterilized, reducing nutritional loss and allowing the corn juice beverage to maintain its natural flavor. Then, the staff can discharge the sterilized corn juice beverage in the sensing component 3 under the control of the touch all-in-one machine 8, which is convenient for subsequent filling processing. Through the temperature sensor, the temperature of the heated corn juice beverage can be monitored, and the detection data can be sent to the touch all-in-one machine 8, which is convenient for the staff to view.
[0027] See Figure 2-Figure 4 and Figure 5The induction component 3 includes a copper liner 31, the interior and outer walls of the copper liner 31 are respectively provided with a first ceramic layer 32 and a second ceramic layer 33, and an induction part 34 is provided in the middle of the outer wall of the second ceramic layer 33; a drain pipe 36 is embedded in the bottom surface of the copper liner 31, and the bottom end of the drain pipe 36 passes through the bottom surface of the insulation barrel 1, and an electromagnetic valve 37 is connected in series on the drain pipe 36 and located in the inner cavity of the insulation barrel 1. A plurality of bases 38 are provided at the bottom of the copper liner 31 and located on the outer side of the second ceramic layer 33. A retaining ring 35 is provided at the top of the copper liner 31, and the outer wall of the retaining ring 35 is connected to the inner wall of the insulation barrel 1. The induction part 34 includes a flame retardant heat-insulating cotton layer 341 covered on the outer wall surface of the second ceramic layer 33, an induction coil 342 is provided on the outer wall of the flame retardant heat-insulating cotton layer 341, and a flame retardant Oxford cloth layer 343 is wrapped around the outer wall of the induction coil 342. The heating component 4 includes a bracket 41, and a carbon steel rod 42 is provided in the middle position of the top surface of the bracket 41;
[0028] The copper liner 31 in the induction component 3 can provide an attachment basis for the first ceramic layer 32 and the second ceramic layer 33, and can ensure the hygiene of the corn juice beverage contained therein. The retaining ring 35 can shield the gap between the copper liner 31 and the top of the inner cavity of the insulation barrel 1, thereby improving the appearance of the equipment. At the same time, the induction coil 342 can be used to cover the second ceramic layer 33 on the outside of the copper liner 31 through the flame-retardant insulation cotton layer 341, and can also provide a winding basis for the flame-retardant Oxford cloth layer 343. Then, the medium-frequency heating machine 5 can be used to control the operation of the induction coil 342, so that the eddy current generated inside the carbon steel rod 42 in the heating component 4 can generate a magnetic field inside the carbon steel rod 42, so that the carbon steel rod 4 2 generates an induced voltage inside. This induced voltage causes the natural resistance of the carbon steel rod 42 to resist the current, generating a thermal effect, causing the temperature inside the carbon steel rod 42 to rise rapidly, so that the corn juice beverage contained in the induction component 3 can be quickly ultra-high temperature sterilized. The flame-retardant Oxford cloth layer 343 can protect the safety of the induction coil 342. The multiple bases 38 can provide a stable foundation for the copper liner 31. The electromagnetic valve 37 can be controlled to open through the touch all-in-one machine 8, so that the corn juice beverage after ultra-high temperature sterilization can be discharged through the discharge pipe 36, facilitating subsequent filling processing. The bracket 41 can provide a stable foundation for the carbon steel rod 42, thereby improving the stability of the carbon steel rod 42.
[0029] See Figure 1 、 Figure 2 A bracket 6 is provided on the bottom surface of the medium frequency heating machine 5 , and one end of the bracket 6 is connected to the outer wall of the insulation barrel 1 , which can provide stable support for the medium frequency heating machine 5 .
[0030] See Figure 2 、 Figure 6The opening and closing assembly 7 includes a fixing frame 71 provided on the outer wall of the heat-insulating barrel 1 and near the top. Electric push rods 72 are provided on both sides of the top surface of the fixing frame 71. Pull rods 73 are installed at the telescopic ends of the two electric push rods 72, and one end of the two pull rods 73 is connected to the top surface of the heat-insulating cover 2.
[0031] Through the fixing frame 71 in the opening and closing component 7, it can be fixed to the outer wall of the insulation barrel 1 and close to the position, and the two electric push rods 72 can be installed and fixed. Since the telescopic ends of the two electric push rods 72 are equipped with pull rods 73, and one end of the two pull rods 73 is connected to the top surface of the insulation cover 2, the extension and contraction of the two electric push rods 72 can synchronously drive the insulation cover 2 to rise and fall through the pull rods 73, thereby making it convenient for the staff to add corn juice beverage to the sensing component 3 or clean the inside of the sensing component 3.
[0032] During operation, when the corn juice beverage needs to be ultra-high temperature sterilized, the staff can control the opening and closing component 7 to operate through the touch all-in-one machine 8, so that it can drive the insulation cover 2 to move upward, and then it is convenient for the staff to add the corn juice beverage into the sensing component 3, and then control the opening and closing component 7 to operate, so that it drives the insulation cover 2 to move downward, and then the open end of the insulation barrel 1 can be sealed. Then, through the medium frequency heating machine 5, the eddy current generated inside the heating component 4 by the sensing component 3 will generate a magnetic field inside the heating component 4, thereby generating an induced voltage inside the heating component 4. This induced voltage will The natural resistance of the heating component 4 resists the electric current, generating a thermal effect, causing the temperature inside the heating component 4 to rise rapidly, so that the corn juice beverage contained in the sensing component 3 can be quickly ultra-high temperature sterilized, reducing nutritional loss and allowing the corn juice beverage to maintain its natural flavor. Then, the staff can discharge the sterilized corn juice beverage in the sensing component 3 under the control of the touch all-in-one machine 8, which is convenient for subsequent filling processing. Through the temperature sensor, the temperature of the heated corn juice beverage can be monitored and the detection data can be sent to the touch all-in-one machine 8, which is convenient for the staff to view.
[0033] The copper liner 31 in the induction component 3 can provide an attachment basis for the first ceramic layer 32 and the second ceramic layer 33, and can ensure the hygiene of the corn juice beverage contained therein. The retaining ring 35 can shield the gap between the copper liner 31 and the top of the inner cavity of the insulation barrel 1, thereby improving the appearance of the equipment. At the same time, the induction coil 342 can be used to cover the second ceramic layer 33 on the outside of the copper liner 31 through the flame-retardant insulation cotton layer 341, and can also provide a winding basis for the flame-retardant Oxford cloth layer 343. Then, the medium-frequency heating machine 5 can be used to control the operation of the induction coil 342, so that the eddy current generated inside the carbon steel rod 42 in the heating component 4 can generate a magnetic field inside the carbon steel rod 42, so that the carbon steel rod 4 2 generates an induced voltage inside. This induced voltage causes the natural resistance of the carbon steel rod 42 to resist the current, generating a thermal effect, causing the temperature inside the carbon steel rod 42 to rise rapidly, so that the corn juice beverage contained in the induction component 3 can be quickly ultra-high temperature sterilized. The flame-retardant Oxford cloth layer 343 can protect the safety of the induction coil 342. The multiple bases 38 can provide a stable foundation for the copper liner 31. The electromagnetic valve 37 can be controlled to open through the touch all-in-one machine 8, so that the corn juice beverage after ultra-high temperature sterilization can be discharged through the discharge pipe 36, facilitating subsequent filling processing. The bracket 41 can provide a stable foundation for the carbon steel rod 42, thereby improving the stability of the carbon steel rod 42.
[0034] Through the fixing frame 71 in the opening and closing component 7, it can be fixed to the outer wall of the insulation barrel 1 and close to the position, and the two electric push rods 72 can be installed and fixed. Since the telescopic ends of the two electric push rods 72 are equipped with pull rods 73, and one end of the two pull rods 73 is connected to the top surface of the insulation cover 2, the extension and contraction of the two electric push rods 72 can synchronously drive the insulation cover 2 to rise and fall through the pull rods 73, thereby making it convenient for the staff to add corn juice beverage to the sensing component 3 or clean the inside of the sensing component 3.
[0035] In summary, the device can perform rapid ultra-high temperature sterilization on corn juice beverages, reduce nutritional loss, and enable corn juice beverages to maintain their natural flavor.
[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. An ultra-high temperature sterilization device for processing corn juice beverages, comprising an insulated barrel (1), wherein the top opening end of the insulated barrel (1) is provided with an insulated cover (2), characterized in that: The inner cavity of the heat-insulating barrel (1) is provided with a sensing component (3), and the bottom end of the sensing component (3) passes through the bottom surface of the heat-insulating barrel (1), the bottom surface of the inner cavity of the heat-insulating barrel (1) is provided with a heating component (4), and a temperature sensor is provided on one side of the bottom surface of the inner cavity of the sensing component (3); A medium frequency heating machine (5) is arranged at a lower middle portion of the outer wall of the heat-insulating barrel (1), an opening and closing assembly (7) is arranged on the outer wall of the heat-insulating barrel (1) near the top, and the telescopic end of the opening and closing assembly (7) is connected to the top surface of the heat-insulating cover (2), and a touch integrated machine (8) is arranged on the outer wall of the heat-insulating barrel (1).
2. The ultra-high temperature sterilization device for processing corn juice beverage according to claim 1, characterized in that: The induction component (3) comprises a copper liner (31), the interior and the outer wall of the copper liner (31) are respectively provided with a first ceramic layer (32) and a second ceramic layer (33), and a sensing part (34) is provided in the middle of the outer wall of the second ceramic layer (33); A drain pipe (36) is embedded and connected to the bottom surface of the copper inner liner (31), and the bottom end of the drain pipe (36) passes through the bottom surface of the heat-insulating barrel (1). An electromagnetic valve (37) is connected in series on the drain pipe (36) and located in the inner cavity of the heat-insulating barrel (1). A plurality of bases (38) are arranged at the bottom of the copper inner liner (31) and located on the outer side of the second ceramic layer (33).
3. The ultra-high temperature sterilization device for processing corn juice beverage according to claim 2, characterized in that: A retaining ring (35) is provided at the top end of the copper inner liner (31), and the outer wall of the retaining ring (35) is connected to the inner wall of the heat-insulating barrel (1).
4. The ultra-high temperature sterilization device for processing corn juice beverage according to claim 2, characterized in that: The induction part (34) comprises a flame retardant heat insulating cotton layer (341) coated on the outer wall surface of the second ceramic layer (33), the outer wall of the flame retardant heat insulating cotton layer (341) is provided with an induction coil (342), and the outer wall of the induction coil (342) is wound with a flame retardant Oxford cloth layer (343).
5. The ultra-high temperature sterilization device for processing corn juice beverage according to claim 1, characterized in that: The heating component (4) comprises a bracket (41), and a carbon steel rod (42) is arranged in the middle of the top surface of the bracket (41).
6. The ultra-high temperature sterilization device for processing corn juice beverage according to claim 1, characterized in that: A bracket (6) is provided on the bottom surface of the medium frequency heating machine (5), and one end of the bracket (6) is connected to the outer wall of the insulation barrel (1).
7. The ultra-high temperature sterilization device for processing corn juice beverage according to claim 1, characterized in that: The opening and closing assembly (7) comprises a fixing frame (71) arranged on the outer wall of the heat-insulating barrel (1) and close to the top position, electric push rods (72) are arranged on both sides of the top surface of the fixing frame (71), and pull rods (73) are installed at the telescopic ends of the two electric push rods (72), and one end of the two pull rods (73) is connected to the top surface of the heat-insulating cover (2).