Insulating material milling clamp device
By introducing the design of mobile stations and telescopic rods into the insulating material milling fixture, the problems of sample thickness control and tool damage in the prior art are solved, and efficient and accurate detection of insulating material and improving material utilization are achieved.
Patent Information
- Application Number
- CN202420689614.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-07
Smart Images

Figure CN222359326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to an insulating material milling fixture device. Background Art
[0002] At present, insulating materials must be tested as required after arrival, and samples of insulating materials must be prepared for acceptance. For electrical strength tests of some insulating bricks and insulating boards, single-sided samples with a size of no less than 60 (mm) * 60 (mm) * 2 (mm) are prepared. The sample size accuracy requirements are relatively high. At present, various units use angle grinders to grind the sample surface. Due to the high speed of the equipment, the sample thickness is difficult to control, which can easily lead to waste samples and repeated waste of materials and manpower. Therefore, a fixture is needed to fix the insulating material for accurate testing.
[0003] Chinese patent CN219211757U discloses a rear bracket milling fixture device, in which a positioning device and a clamping device are arranged on a clamping body, the positioning device includes a transverse positioning structure and a longitudinal positioning structure, the transverse positioning structure includes a support frame and a support nail I, the support frame is fixed on the left side of the clamping body, and the support nail I is fixed on the right side surface of the support frame; the longitudinal positioning structure includes a rear support frame and a support nail II, the rear support frame is arranged on the rear side of the middle part of the clamping body, and the support nail II is arranged on the inner surface of the rear support frame; the clamping device includes a transverse clamping structure and a longitudinal clamping structure, the transverse clamping structure includes a V-shaped block and a pneumatic device I; the longitudinal clamping structure includes a pressure block and a pneumatic device II. This scheme mainly utilizes the positioning method of combining the plane, the V-shaped block and the support nail to achieve complete positioning of the rear bracket parts.
[0004] There are still several points for improvement in the above scheme: when processing a single sample multiple times, the fixture needs to be constantly calibrated, which is time-consuming and labor-intensive; the milling entry angle is fixed, and the tool is easily damaged when inspecting thicker parts. Utility Model Content
[0005] In order to solve the problems of the prior art, the utility model provides an insulating material milling fixture device, comprising a workbench, a movable table and a milling machine, the workbench comprising a pressing plate, a turntable, a rotary table and a telescopic rod, the workbench is placed on the milling machine, the movable table is arranged on one side of the milling machine and is connected to the workbench to realize the lateral and longitudinal displacement adjustment of the insulating material, the pressing plate is installed on the upper surface of the turntable to fix the insulating material, the turntable is arranged at the center of the turntable and is rotatably connected to the turntable, the turntable is arranged directly above the workbench, one end of four telescopic rods is connected to the bottom of the turntable, and the other end is connected to the top of the workbench, the four telescopic rods are independently extended and contracted to tilt the turntable to change the angle formed by the insulating material on the turntable and the horizontal plane.
[0006] Preferably, the pressing plate includes a fixing groove, a positioning pile and a pressing plate hole, the fixing groove is opened on the side of the pressing plate close to the bottom, the positioning pile is installed on the upper surface of the pressing plate, and the pressing plate hole is arranged at the center of the positioning pile and passes through the fixing groove.
[0007] Preferably, the turntable includes a circular groove, a fixed hole, a first bevel gear and a second bevel gear, the circular groove is arranged at the center of the turntable, the fixed hole array is arranged on the upper surface of the turntable, the first bevel gear is fixedly installed at the bottom of the turntable and is rotatably connected to the turntable, and the second bevel gear is rotatably installed on the turntable and vertically meshes with the first bevel gear.
[0008] Preferably, the turntable includes a knob, a connecting rod, a steering gear and a first connecting platform, the knob is rotatably mounted on the upper surface of the turntable, the steering gear is arranged directly below the knob, the connecting rod is installed on the steering gear, and the first connecting platform is arranged at the bottom of the turntable and is rotatably connected to the telescopic rod.
[0009] Preferably, the telescopic rod includes a rotating joint, a second connecting platform, a rotating cylinder and a spring. The rotating joints are arranged at both ends of the telescopic rod, the second connecting platform is arranged on the upper surface of the workbench, the rotating cylinder is rotatably connected to the second connecting platform and is simultaneously rotatably connected to the rotating joint, and the spring is surrounded by the outside of the telescopic rod and arranged between the two rotating joints.
[0010] Preferably, the mobile platform comprises a sleeve frame, a slide groove and a cover plate, the sleeve frame is placed on the upper surface of the mobile platform and connected to the workbench, the cover plate covers the sleeve frame, and the slide groove array is arranged on the upper surface of the mobile platform.
[0011] Preferably, the sleeve frame includes a threaded rod and an engaging groove, the threaded rod passes through the sleeve frame and is connected to the workbench, and the engaging groove is arranged at the bottom of the cover plate and is slidably connected to the sleeve frame.
[0012] Preferably, the cover plate includes positioning holes and screws, the positioning holes are arranged on both sides of the cover plate, and the screws are installed in the positioning holes.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model can change the landing point of the tool without loosening the clamp through the mobile platform, saving manpower spent on continuous calibration. Specifically, the mobile platform realizes the lateral and longitudinal displacement adjustment of the insulating material to accurately detect the insulating material.
[0015] 2. The utility model changes the cutting tool's cutting angle by lifting and lowering the telescopic rod, ensuring that the cutting tool always mills in from the weak side of the sample. Specifically, the cutting tool's cutting angle is adjusted by lifting and lowering the telescopic rod around the turntable, so that the cutting tool mills in the sample from a location with lower thickness, thereby increasing the grinding method while avoiding mechanical damage to the cutting tool.
[0016] 3. The utility model adapts to different sizes of insulating materials to be tested through an array of fixing holes, thereby improving versatility. Specifically, the fixing holes correspond to the sizes of the pressing plate holes on the pressing plate, ensuring that the pressing plate can be fixed on the upper surface of the turntable and facilitating position adjustment of the pressing plate to adapt to the size of the sample. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A perspective view of an insulating material milling fixture device.
[0018] Figure 2 A perspective view of a workbench in a fixture for milling insulating materials.
[0019] Figure 3 A perspective view of a turntable in a milling fixture for insulating materials.
[0020] Figure 4 An inverted cross-sectional view of a turntable in an insulating material milling fixture.
[0021] Figure 5 A perspective view of a knob in a milling fixture for insulating materials.
[0022] Figure 6 A perspective view of a telescopic rod in a milling fixture for insulating materials.
[0023] Figure 7 A perspective view of a moving table in a fixture for milling insulating materials.
[0024] The numbers in the figure are: 1. workbench; 2. pressure plate; 21. fixing groove; 22. positioning pile; 23. pressure plate hole; 3. turntable; 31. circular groove; 32. fixing hole; 33. first bevel gear; 34. second bevel gear; 4. turntable; 41. knob; 42. connecting rod; 43. steering gear; 44. first connecting platform; 5. telescopic rod; 51. rotating joint; 52. second connecting platform; 53. rotating drum; 54. spring; 6. moving platform; 61. sleeve; 611. threaded rod; 612. fitting groove; 62. slide groove; 63. cover plate; 631. positioning hole; 632. screw; 7. milling machine. DETAILED DESCRIPTION
[0025] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0026] See also Figure 1 to Figure 7As shown, an insulating material milling fixture device includes a workbench 1, a movable table 6 and a milling machine 7. The workbench 1 includes a pressing plate 2, a turntable 3, a rotary table 4 and a telescopic rod 5. The workbench 1 is placed on the milling machine 7. The movable table 6 is arranged on one side of the milling machine 7 and is connected to the workbench 1 to achieve lateral and longitudinal displacement adjustment of the insulating material. The pressing plate 2 is installed on the upper surface of the turntable 3 to fix the insulating material. The turntable 3 is arranged at the center of the turntable 4 and is rotatably connected to the turntable 4. The turntable 4 is arranged directly above the workbench 1. One end of the four telescopic rods 5 is connected to the bottom of the turntable 4, and the other end is connected to the top of the workbench 1. The four telescopic rods 5 are independently extended and contracted to tilt the turntable 4 to change the angle formed by the insulating material on the turntable 3 and the horizontal plane.
[0027] The device realizes the lifting and tilting of the insulating material through the workbench 1 so as to accurately detect the insulating material. The turntable 3 rotates on the turntable 4 to drive the insulating material to vertically contact the tool of the milling machine 7 at different positions. For the parts of the insulating material sample with large thickness errors, the telescopic rod 5 is raised and lowered around the turntable 4 to adjust the entry angle of the milling tool, so that the tool is milled into the sample from the part with lower thickness, increasing the grinding method while avoiding mechanical damage to the tool.
[0028] See also Figure 1 to Figure 3 As shown, the pressing plate 2 includes a fixing groove 21, a positioning pile 22 and a pressing plate 2 hole. The fixing groove 21 is opened on the side of the pressing plate 2 close to the bottom, the positioning pile 22 is installed on the upper surface of the pressing plate 2, and the pressing plate 2 hole is set at the center of the positioning pile 22 and passes through the fixing groove 21.
[0029] The fixing groove 21 is used to press the two ends of the insulating material, and the positioning pile 22 is used to drill bolt holes. The bolts are passed through the holes of the pressure plate 2 to firmly nail the insulating material to the upper surface of the turntable 3 to prevent the reaction force of the rotation of the milling machine 7 tool when it contacts the insulating material from causing the offset of the insulating material and resulting in a reduction in detection accuracy.
[0030] See also Figure 3 As shown, the turntable 3 includes a circular groove 31, a fixing hole 32, a first bevel gear 33 and a second bevel gear 34. The circular groove 31 is arranged at the center of the turntable 4, and the fixing holes 32 are arranged in an array on the upper surface of the turntable 3. The first bevel gear 33 is fixedly installed at the bottom of the turntable 3 and is rotatably connected to the turntable 4. The second bevel gear 34 is rotatably installed on the turntable 4 and is vertically meshed with the first bevel gear 33.
[0031] The circular groove 31 is used to install the entire turntable 3. The fixing hole 32 corresponds to the size of the hole of the pressing plate 2 on the pressing plate 2, ensuring that the pressing plate 2 can be fixed on the upper surface of the turntable 3. The first bevel gear 33 is driven by the second bevel gear 34 to rotate, thereby driving the rotation of the turntable 3. The rotation of the gear can accurately control the rotation angle, further improving the detection accuracy of the insulating material.
[0032] See also Figure 1 to Figure 5 As shown, the turntable 4 includes a knob 41, a connecting rod 42, a steering gear 43 and a first connecting platform 44. The knob 41 is rotatably mounted on the upper surface of the turntable 4, the steering gear 43 is arranged directly below the knob 41, the connecting rod 42 is installed on the steering gear 43, and the first connecting platform 44 is arranged at the bottom of the turntable 4 and is rotatably connected to the telescopic rod 5.
[0033] The knob 41 is used to control the rotation of the turntable 3, and the connecting rod 42 is used to connect the steering gear 43 and the second bevel gear 34 on the turntable 3, so that a mechanical connection is formed between the knob 41 and the turntable 3. Since the turntable 4 will tilt and rotate on the workbench 1, it is inconvenient to set the knob 41 on the side of the turntable 4. The installation direction of the knob 41 is changed by the steering gear 43 so that it is axially parallel to the turntable 3 for easy control. The first connecting platform 44 is used to position and install the telescopic rod 5.
[0034] See also Figure 1 to Figure 6 As shown, the telescopic rod 5 includes a rotating joint 51, a second connecting platform 52, a rotating cylinder 53 and a spring 54. The rotating joints 51 are arranged at both ends of the telescopic rod 5, the second connecting platform 52 is arranged on the upper surface of the workbench 1, the rotating cylinder 53 is rotatably connected to the second connecting platform 52 and is simultaneously rotatably connected to the rotating joint 51, and the spring 54 is surrounded by the outside of the telescopic rod 5 and is arranged between the two rotating joints 51.
[0035] A rotating connection is formed between the rotating joint 51 and the first connecting platform 44 and the second connecting platform 52 to relieve the spatial constraints generated when the turntable 4 is raised and lowered. The rotating cylinder 53 is used to relieve the planar constraints generated by the second connecting platform 52 on the turntable 4, ensuring that the four telescopic rods 5 will not get stuck with each other, causing the turntable 4 to be unable to rise and fall. The spring 54 is used to provide elastic margin when the milling machine 7 contacts the insulating material to avoid excessive instantaneous pressure from damaging the telescopic rods 5.
[0036] See also Figure 1 to Figure 7 As shown, the movable platform 6 includes a sleeve frame 61, a slide groove 62 and a cover plate 63. The sleeve frame 61 is placed on the upper surface of the movable platform 6 and connected to the workbench 1. The cover plate 63 covers the sleeve frame 61. The slide groove 62 is arranged in an array on the upper surface of the movable platform 6.
[0037] The sleeve frame 61 controls the workbench 1 to move longitudinally perpendicular to the movable table 6, the cover plate 63 is used to control the lateral movement of the workbench 1, and the slide groove 62 is used to clamp the cover plate 63. After the cover plate 63 is fixed, the sleeve frame 61 is clamped to ensure that the insulating material on the workbench 1 will not cause deviation when it contacts the milling machine 7, thereby forming a detection error.
[0038] See also Figure 7As shown, the sleeve frame 61 includes a threaded rod 611 and an engaging groove 612 . The threaded rod 611 passes through the sleeve frame 61 and is connected to the workbench 1 . The engaging groove 612 is arranged at the bottom of the cover plate 63 and is slidably connected to the sleeve frame 61 .
[0039] The threaded rod 611 is used to control the extension and retraction of the workbench 1. By rotating the threaded rod 611, relative displacement can occur between the workbench 1 and the sleeve 61. At the same time, the threaded engagement can also accurately control the displacement distance. The engaging groove 612 is used to install the sleeve 61 while allowing the cover plate 63 to control the lateral movement of the sleeve 61.
[0040] See also Figure 7 As shown, the cover plate 63 includes a positioning hole 631 and a screw 632. The positioning hole 631 is arranged on both sides of the cover plate 63, and the screw 632 is installed in the positioning hole 631. The positioning hole 631 is used to install the screw 632. At the same time, the size of the positioning hole 631 corresponds to the groove width of the slide groove 62, ensuring that the activity of the cover plate 63 can be controlled by nailing the screw 632.
[0041] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.
Claims
1. An insulating material milling fixture device, comprising a workbench (1), a moving table (6) and a milling machine (7); It is characterized in that The workbench (1) comprises a pressing plate (2), a rotating disc (3), a turntable (4) and a telescopic rod (5). The workbench (1) is placed on a milling machine (7). The movable table (6) is arranged on one side of the milling machine (7) and connected to the workbench (1) to realize the lateral and longitudinal displacement adjustment of the insulating material. The pressing plate (2) is installed on the upper surface of the turntable (3) to fix the insulating material. The turntable (3) is arranged at the center of the turntable (4) and is rotatably connected to the turntable (4). The turntable (4) is arranged directly above the workbench (1). One end of four telescopic rods (5) is connected to the bottom of the turntable (4), and the other end is connected to the top of the workbench (1). The four telescopic rods (5) are independently extended and contracted to tilt the turntable (4) so as to change the angle formed by the insulating material on the turntable (3) and the horizontal plane.
2. The insulating material milling fixture device according to claim 1, characterized in that: The pressing plate (2) comprises a fixing groove (21), a positioning pile (22) and a pressing plate (2) hole. The fixing groove (21) is provided on the side surface of the pressing plate (2) close to the bottom. The positioning pile (22) is installed on the upper surface of the pressing plate (2). The pressing plate (2) hole is arranged at the center of the positioning pile (22) and passes through the fixing groove (21).
3. The insulating material milling fixture device according to claim 1, characterized in that: The turntable (3) comprises a circular groove (31), a fixing hole (32), a first bevel gear (33) and a second bevel gear (34); the circular groove (31) is arranged at the center of a turntable (4); an array of fixing holes (32) is arranged on the upper surface of the turntable (3); the first bevel gear (33) is fixedly mounted on the bottom of the turntable (3) and is rotatably connected to the turntable (4); and the second bevel gear (34) is rotatably mounted on the turntable (4) and is vertically meshed with the first bevel gear (33).
4. The insulating material milling fixture device according to claim 1, characterized in that: The turntable (4) comprises a knob (41), a connecting rod (42), a steering gear (43) and a first connecting platform (44); the knob (41) is rotatably mounted on the upper surface of the turntable (4); the steering gear (43) is arranged directly below the knob (41); the connecting rod (42) is mounted on the steering gear (43); and the first connecting platform (44) is arranged at the bottom of the turntable (4) and is rotatably connected to the telescopic rod (5).
5. The insulating material milling fixture device according to claim 1, characterized in that: The telescopic rod (5) comprises a rotating joint (51), a second connecting platform (52), a rotating cylinder (53) and a spring (54); the rotating joints (51) are arranged at both ends of the telescopic rod (5); the second connecting platform (52) is arranged on the upper surface of the workbench (1); the rotating cylinder (53) is rotatably connected to the second connecting platform (52) and is simultaneously rotatably connected to the rotating joint (51); and the spring (54) is surrounded on the outside of the telescopic rod (5) and is arranged between the two rotating joints (51).
6. The insulating material milling fixture device according to claim 1, characterized in that: The movable platform (6) comprises a sleeve frame (61), a slide groove (62) and a cover plate (63); the sleeve frame (61) is placed on the upper surface of the movable platform (6) and connected to the workbench (1); the cover plate (63) covers the sleeve frame (61); and an array of slide grooves (62) is arranged on the upper surface of the movable platform (6).
7. The insulating material milling fixture device according to claim 6, characterized in that: The sleeve frame (61) comprises a threaded rod (611) and an engaging groove (612). The threaded rod (611) passes through the sleeve frame (61) and is connected to the workbench (1). The engaging groove (612) is arranged at the bottom of the cover plate (63) and is slidably connected to the sleeve frame (61).
8. The insulating material milling fixture device according to claim 6, characterized in that: The cover plate (63) comprises positioning holes (631) and screws (632). The positioning holes (631) are arranged on both sides of the cover plate (63), and the screws (632) are installed in the positioning holes (631).
Citation Information
Patent Citations
Rear bracket milling clamp device
CN219211757U