Cleaning device for gear machining
By designing a cleaning device for gear processing, using the fine cleaning assembly and closed cleaning seat to clean during the processing process, the problem of the cleaning steps affecting efficiency in gear processing is solved, and efficient cleaning and processing position control without unclipping are achieved.
Patent Information
- Application Number
- CN202420689260.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-07
AI Technical Summary
During gear processing, the cleaning step requires unclipping and repositioning, which affects the processing efficiency.
A cleaning device for gear processing is designed, including a workbench, a machining positioning shaft, a limiting nut, a top disk and a fine cleaning component. By twisting the limiting nut, the workpiece enters the immersion chamber for cleaning, and controls the workpiece during the cleaning process. Position, use closed cleaning seat and drain pipe to manage cleaning water.
It realizes cleaning without unclipping during processing, improves processing efficiency, ensures that the gear surface is completely clean, and restores the processing position after cleaning.
Smart Images

Figure CN222359392U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gear processing, and in particular relates to a cleaning device for gear processing. Background Art
[0002] Gear processing cleaning usually refers to the cleaning and washing of gears and related processing equipment during the gear processing process to ensure the quality of the gears and the normal operation of the processing equipment. This process is very important for the production of high-quality gears. It is completed by wiping, spraying or other appropriate cleaning methods. The processed gears are cleaned to ensure their surface is smooth and remove any grease, metal chips and other dirt generated during the processing. This usually involves the use of detergents and appropriate cleaning tools to ensure that the gear surface is completely clean.
[0003] When cleaning gears, use appropriate industrial solvents to soak or spray the gears and processing equipment, which can effectively dissolve and remove grease and metal chips that are difficult to clean. If the cleaning step is in the processing state, it is often necessary to unclamp and move to the cleaning station, which requires repositioning during processing and affects the processing efficiency. Utility Model Content
[0004] The utility model provides a cleaning device for gear processing, which has the characteristics of enabling a processing positioning axis to control the position of a workpiece processed and controlling a cleaning process thereon, thereby improving processing efficiency.
[0005] The utility model provides the following technical solutions: a cleaning device for gear processing, comprising a workbench, a processing tool is arranged on the workbench, and a clamping seat is fixedly installed on the top of the workbench, a processing positioning shaft is fixedly connected to the clamping seat, a limiting nut for limiting the position of a workpiece is arranged on the processing positioning shaft, a top plate is slidably connected to the outer wall of the processing positioning shaft, the clamping seat is provided with a soaking chamber for removing grease from the workpiece, the top plate is located in the soaking chamber, a fine cleaning component is provided on the outer side of the processing positioning shaft, the fine cleaning component comprises two movable seats, two closed cleaning seats and two positioning seats, and the two closed cleaning seats are located on the outer sides of the processing positioning shaft.
[0006] Wherein, the processing positioning shaft has a processing area corresponding to the processing tool, and the limiting nut is located in the processing area.
[0007] Wherein, an embedded cavity is provided in the soaking cavity, and the top plate is located in the embedded cavity.
[0008] Wherein, a pull rod is fixedly connected to the top of the top plate, and a plurality of water leakage holes are opened on the top plate.
[0009] Wherein, the positioning seat is fixedly connected to the workbench, and the moving seat is slidably connected to the positioning seat.
[0010] Wherein, the closed cleaning seat is fixedly connected to the movable seat, and the movable seat is provided with a limit pin for limiting the position.
[0011] Wherein, the closed cleaning seat is provided with a drain pipe for discharging cleaning water and a water inlet pipe for introducing cleaning water.
[0012] The beneficial effects of the utility model are:
[0013] The fine cleaning assembly includes two movable seats, two closed cleaning seats and two positioning seats. During processing, the workpiece is moved downward by turning the limiting nut, so that it enters the immersion chamber to immerse and remove grease, metal chips and other dirt generated during the processing. Then the top plate is controlled to move upward so that the workpiece is located in the two closed cleaning seats for cleaning. After that, it continues to move upward and continues processing corresponding to the processing tool, so that the processing positioning axis controls the processing position of the workpiece and controls the cleaning process thereon, thereby improving processing efficiency.
[0014] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is the front view of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the clamping seat in the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the fine cleaning component in the utility model;
[0019] In the figure: 1. workbench; 11. processing tool; 12. clamping seat; 121. immersion chamber; 122. embedding chamber; 2. processing positioning shaft; 21. limiting nut; 22. top plate; 221. leakage hole; 23. pull rod; 3. fine cleaning component; 31. moving seat; 32. closed cleaning seat; 33. positioning seat; 34. limit pin; 35. drain pipe; 36. water inlet pipe. DETAILED DESCRIPTION
[0020] See also Figure 1-Figure 4The utility model provides the following technical solutions: it includes a workbench 1, on which a processing tool 11 is provided, and a clamping seat 12 is fixedly installed on the top of the workbench 1, a processing positioning shaft 2 is fixedly connected in the clamping seat 12, a limiting nut 21 for limiting the position of a workpiece is provided on the processing positioning shaft 2, a top plate 22 is slidably connected to the outer wall of the processing positioning shaft 2, the clamping seat 12 is provided with a soaking chamber 121 for removing grease from the workpiece, the top plate 22 is located in the soaking chamber 121, a fine cleaning component 3 is provided on the outer side of the processing positioning shaft 2, and the fine cleaning component 3 includes two movable seats 31, two closed cleaning seats 32 and two positioning seats 33, and the two closed cleaning seats 32 are located on the outer side of the processing positioning shaft 2.
[0021] In this embodiment: a processing tool 11 is provided on the workbench 1, and a clamping seat 12 is fixedly installed on the top of the workbench 1, and a processing positioning shaft 2 is fixedly connected to the clamping seat 12. The workpiece is fixed on the processing positioning shaft 2 and then the workpiece is processed by the processing tool 11, so that the gear is processed. The fine cleaning component 3 includes two moving seats 31, two closed cleaning seats 32 and two positioning seats 33. During processing, if it is necessary to clean the gear element, the workpiece can be moved downward by screwing the limiting nut 21, so as to enter the immersion chamber 121. Grease, metal chips and other dirt generated during the processing are removed by soaking, and then the top plate 22 is controlled to move upward. At the same time, under the action of the leakage hole 221, the liquid can leak into the soaking chamber 121, so that the workpiece is located in the two closed cleaning seats 32 for cleaning, and the water inlet pipe 36 discharges the cleaning water into the two closed cleaning seats 32, and the drain pipe 35 discharges the cleaned water, and then continues to move upward and correspond to the processing tool 11 for continued processing, so that the processing positioning axis 2 controls the position of the workpiece processing, and controls the cleaning process thereon, thereby improving processing efficiency.
[0022] The machining positioning shaft 2 has a machining area corresponding to the machining tool 11, and the limiting nut 21 is located in the machining area; the gear is machined by fixing the workpiece on the machining positioning shaft 2 and then machining the workpiece with the machining tool 11.
[0023] An embedded cavity 122 is provided in the soaking cavity 121 , and the top plate 22 is located in the embedded cavity 122 ; when the top plate 22 is not in use, the top plate 22 can be located in the embedded cavity 122 .
[0024] A pull rod 23 is fixedly connected to the top of the top plate 22, and a plurality of leakage holes 221 are opened on the top plate 22; the pull rod 23 can be used to conveniently control the position of the top plate 22, thereby controlling the position of the workpiece, and moving the workpiece out of the clamping seat 12. Under the action of the leakage holes 221, liquid can leak into the immersion chamber 121.
[0025] The positioning seat 33 is fixedly connected to the workbench 1, and the movable seat 31 is slidably connected to the positioning seat 33; when cleaning, the two movable seats 31 are controlled to move, and the two closed cleaning seats 32 are closed, so as to perform cleaning work.
[0026] The closed cleaning seat 32 is fixedly connected to the movable seat 31 , and the movable seat 31 has a limit pin 34 for limiting the position; when the two closed cleaning seats 32 are closed, the limit pin 34 can be inserted into the positioning seat 33 to limit the position of the closed cleaning seats 32 .
[0027] The closed cleaning seat 32 is provided with a drain pipe 35 for discharging cleaning water and a water inlet pipe 36 for introducing cleaning water; the water inlet pipe 36 discharges the cleaning water into the two closed cleaning seats 32, and the drain pipe 35 discharges the cleaned water.
[0028] The working principle and use process of the utility model are as follows: a processing tool 11 is provided on the workbench 1, and a clamping seat 12 is fixedly installed on the top of the workbench 1, and a processing positioning shaft 2 is fixedly connected to the clamping seat 12. The workpiece is fixed on the processing positioning shaft 2 and then the workpiece is processed by the processing tool 11, so that the gear is processed. The fine cleaning component 3 includes two moving seats 31, two closed cleaning seats 32 and two positioning seats 33. During processing, if it is necessary to clean the gear element, the workpiece can be moved downward by screwing the limiting nut 21, so as to enter the immersion chamber. The grease, metal chips and other dirt generated during the processing are soaked in 121, and then the top plate 22 is controlled to move upward. At the same time, under the action of the leakage hole 221, the liquid can leak into the soaking chamber 121, so that the workpiece is located in the two closed cleaning seats 32 for cleaning, and the water inlet pipe 36 discharges the cleaning water into the two closed cleaning seats 32, and the drain pipe 35 discharges the cleaned water, and then continues to move upward and corresponds to the processing tool 11 for further processing, so that the processing positioning axis 2 controls the position of the workpiece processing, and controls the cleaning process thereon, thereby improving processing efficiency.
Claims
1. A cleaning device for gear processing, comprising a workbench (1), a processing tool (11) being provided on the workbench (1), and a clamping seat (12) being fixedly mounted on the top of the workbench (1), characterized in that: A processing positioning shaft (2) is fixedly connected inside the clamping seat (12), a limiting nut (21) for limiting the position of a workpiece is provided on the processing positioning shaft (2), a top plate (22) is slidably connected to the outer wall of the processing positioning shaft (2), the clamping seat (12) is provided with a soaking chamber (121) for removing grease from the workpiece, the top plate (22) is located in the soaking chamber (121), a fine cleaning component (3) is provided on the outside of the processing positioning shaft (2), the fine cleaning component (3) includes two movable seats (31), two closed cleaning seats (32) and two positioning seats (33), and the two closed cleaning seats (32) are located on the outside of the processing positioning shaft (2).
2. A cleaning device for gear processing according to claim 1, characterized in that: The machining positioning shaft (2) has a machining area corresponding to the machining tool (11), and the limiting nut (21) is located in the machining area.
3. A cleaning device for gear processing according to claim 1, characterized in that: An embedded cavity (122) is provided in the soaking cavity (121), and the top plate (22) is located in the embedded cavity (122).
4. A cleaning device for gear processing according to claim 1, characterized in that: A pull rod (23) is fixedly connected to the top of the top plate (22), and a plurality of water leakage holes (221) are provided on the top plate (22).
5. A cleaning device for gear processing according to claim 1, characterized in that: The positioning seat (33) is fixedly connected to the workbench (1), and the movable seat (31) is slidably connected to the positioning seat (33).
6. A cleaning device for gear processing according to claim 1, characterized in that: The closed cleaning seat (32) is fixedly connected to the movable seat (31), and the movable seat (31) is provided with a limit pin (34) for limiting the position.
7. A cleaning device for gear processing according to claim 1, characterized in that: The closed cleaning seat (32) is provided with a drain pipe (35) for discharging cleaning water and a water inlet pipe (36) for introducing cleaning water.