Feeding mechanism for diode production
By designing the feeding mechanism for diode production, the diode is transported to the fixed sleeve using a conveyor belt and pneumatic push rod, so that the two poles are aligned with the conductor limit slot, solving the problem of alignment difficulties in traditional welding and significantly improving the welding speed and efficiency.
Patent Information
- Application Number
- CN202420810833.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-18
AI Technical Summary
During the existing diode welding process, traditional positioning tools have difficulty quickly aligning the two poles of the diode with the metal guidewire, resulting in slow welding speed and difficult loading.
A feeding mechanism for diode production is designed, including positioning guard plate, roller, conveyor belt, pneumatic reciprocating push rod and pushing rod. The diode is conveyed through the conveyor belt and pushed into the fixed sleeve by using the pneumatic push rod to make the diode paired with the two poles. Quasi-conductor limit slots for easy alignment and welding with metal guidewires.
The diode welding speed is greatly improved, allowing multiple diodes to be loaded at one time, simplifying the welding process and improving production efficiency.
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Figure CN222361574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diodes, in particular to a feeding mechanism for diode production. Background Art
[0002] A diode is an electronic device made of semiconductor materials. A diode has two electrodes, a positive electrode, also called an anode, and a negative electrode, also called a cathode. When a forward voltage is applied between the two electrodes of the diode, the diode is turned on, and when a reverse voltage is applied, the diode is turned off.
[0003] During the production process of diodes, it is necessary to weld the two poles of the diode to metal wires. However, in the process of welding the wires of existing diodes, it is necessary to align the two poles of the diode with the metal wires. However, using traditional positioning tools requires that the diode be aligned with the metal wire for welding. Not only is the welding speed slow, but it is also difficult to align the two poles of the diode with the metal wire using a single feed. For this reason, we propose a feeding mechanism for diode production. Utility Model Content
[0004] The purpose of the utility model is to provide a feeding mechanism for diode production to solve the above-mentioned shortcomings in the technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding mechanism for diode production, comprising two positioning guard plates, the inner walls at both ends of the two positioning guard plates are movably connected with rollers through openings, the outer walls of the two rollers are sleeved with a conveyor belt, the outer wall of the conveyor belt is fixed with equidistantly distributed positioning blocks, the outer wall of the positioning block is provided with a diode positioning groove, the outer walls of the two sides of the two positioning guard plates are respectively fixed with a first C-shaped plate and a second C-shaped plate, the outer wall of the top side of the second C-shaped plate is fixed with equidistantly distributed pneumatic reciprocating push rods, the output end of the pneumatic reciprocating push rod is fixed with a push-pull rod through a coupling, the outer wall of one end of the push-pull rod is fixed with a push block, the top outer wall of the other second C-shaped plate is fixed with equidistantly distributed fixed blocks, and the outer wall of one end of the fixed block is provided with a diode fixing sleeve.
[0006] Preferably, a material discharge box is fixedly provided on the top outer wall of the two positioning guard plates, and a material guide plate inclined downward is fixedly provided on the inner wall on the top side of the material discharge box, and the material guide plate is located directly above the conveyor belt.
[0007] Preferably, a driven gear is fixedly provided on an outer wall of one side of the roller via a rotating shaft, and a bottom inner wall of the first C-shaped plate is fixedly provided on a limiting motor.
[0008] Preferably, the output shaft of the limit motor is fixed with a driving gear through a coupling, and the outer wall of the driving gear is meshed with the outer wall of the driven gear. The output shaft of the limit motor drives the driving gear to rotate, and then drives the driven gear to rotate, and the driven gear drives the transmission belt to operate through the roller.
[0009] Preferably, a processing plate is fixedly provided on the top outer wall of the second C-shaped plate, and the top outer wall of the processing plate is provided with wire limiting grooves distributed at equal distances. The processing plate is located on one side of the fixed block, and the central axes of the pneumatic reciprocating push rod, the fixed block and the wire limiting grooves are located on the same straight line.
[0010] Preferably, the outer walls of the two positioning guard plates are provided with sloped surfaces, the top outer walls of the sloped surfaces and the top outer walls of the positioning blocks are located on the same horizontal line, and the bottom outer walls of the sloped surfaces and the top outer walls of the conveyor belt are located on the same horizontal line.
[0011] Preferably, the bottom outer walls of the two first C-shaped plates and the two second C-shaped plates are fixed with vertically downward supporting legs, which facilitate the placement of the utility model at a designated location.
[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0013] The diodes are rolled to the inner wall of the diode positioning groove in turn through the guide plate provided on the inner wall of the discharge box, and the diodes are transported to one side of the diode fixing sleeve through the operation of the conveyor belt. The output shaft of the pneumatic reciprocating push rod drives the push-pull rod to push the push block, and the diode in the diode positioning groove is pushed into the diode fixing sleeve through the push block. The two poles of the diode leak out at one end of the diode fixing sleeve, and the two poles of the diode are aligned with the inner wall of the wire limiting groove. The metal guide wire is placed in the inner wall of the wire limiting groove, which is convenient for aligning the two poles of the diode with the metal guide wire, facilitating the welding of the diode, and multiple diodes can be pushed into the diode fixing sleeve without single loading, which greatly improves the welding speed of the diode. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0015] Figure 1 It is a three-dimensional structural schematic diagram of a feeding mechanism for diode production according to the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of a conveyor belt of a feeding mechanism for diode production according to the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of a pneumatic reciprocating push rod of a feeding mechanism for diode production according to the utility model;
[0018] Figure 4 The utility model is a schematic diagram of the processing plate structure of a feeding mechanism for diode production.
[0019] Description of reference numerals:
[0020] 1 positioning guard plate, 2 rollers, 3 conveyor belt, 4 positioning block, 5 diode positioning groove, 6 ramp surface, 7 first C-shaped plate, 8 second C-shaped plate, 9 limit motor, 10 driving gear, 11 driven gear, 12 unloading box, 13 guide plate, 14 pneumatic reciprocating push rod, 15 push-pull rod, 16 push block, 17 fixed block, 18 diode fixed sleeve, 19 processing plate, 20 wire limit groove, 21 support leg. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0022] Embodiment 1
[0023] Refer to the instruction manual Figure 1-4 A feeding mechanism for diode production comprises two positioning guard plates 1, the inner walls at both ends of the two positioning guard plates 1 are movably connected with rollers 2 through openings, the outer walls of the two rollers 2 are sleeved with conveyor belts 3, the outer wall of the conveyor belt 3 is fixedly provided with positioning blocks 4 distributed at equal distances, the outer wall of the positioning block 4 is provided with a diode positioning groove 5, the outer walls of the two sides of the two positioning guard plates 1 are respectively fixed with a first C-shaped plate 7 and a second C-shaped plate 8, the outer wall of one side of the top of the second C-shaped plate 8 is fixed with a pneumatic reciprocating push rod 14 distributed at equal distances, the output end of the pneumatic reciprocating push rod 14 is fixed with a push-pull rod 15 through a coupling, the outer wall of one end of the push-pull rod 15 is fixed with a push block 16, the top outer wall of the other second C-shaped plate 8 is fixed with a fixed block 17 distributed at equal distances, and the outer wall of one end of the fixed block 17 is provided with a diode fixing sleeve 18.
[0024] Embodiment 2
[0025] Based on the first embodiment, a material discharge box 12 is fixedly provided on the top outer walls of the two positioning guard plates 1, a material guide plate 13 inclined downward is fixedly provided on the top side inner wall of the material discharge box 12, a driven gear 11 is fixedly provided on the outer wall of one side of the roller 2 through a rotating shaft, and the bottom inner wall of the first C-shaped plate 7 is fixedly provided on the limit motor 9. The output shaft of the limit motor 9 is fixedly provided with a driving gear 10 through a coupling. The outer wall of the driving gear 10 is meshed with the outer wall of the driven gear 11. The driving gear 10 is driven to rotate by the output shaft of the limit motor 9, and then the driven gear 11 is driven to rotate. The driven gear 11 drives the conveyor belt 3 to operate through the roller 2.
[0026] Embodiment 3
[0027] Based on the first embodiment, a processing plate 19 is fixedly provided on the top outer wall of the second C-shaped plate 8, and a wire limiting groove 20 is opened on the top outer wall of the processing plate 19 at equal distances. The processing plate 19 is located on one side of the fixed block 17, and the central axis of the pneumatic reciprocating push rod 14, the fixed block 17 and the wire limiting groove 20 are located on the same straight line. The outer walls of the two positioning guard plates 1 are opened with a slope surface 6, and the top outer wall of the slope surface 6 and the top outer wall of the positioning block 4 are located on the same horizontal line, and the bottom outer wall of the slope surface 6 and the top outer wall of the conveyor belt 3 are located on the same horizontal line. The bottom outer walls of the two first C-shaped plates 7 and the two second C-shaped plates 8 are fixedly provided with vertical downward supporting legs 21, and the supporting legs 21 facilitate the placement of the utility model at a specified position.
[0028] Working principle of this utility model:
[0029] Refer to the instruction manual Figure 1-4When the utility model is used, the diodes are first stacked on the top of the material box 12. At this time, the output shaft of the limit motor 9 drives the driving gear 10 to rotate, and the driving gear 10 drives the roller 2 to rotate through the driven gear 11. The roller 2 drives the conveyor belt 3 to transport the positioning block 4. The diodes are rolled to the inner wall of the diode positioning groove 5 in sequence through the guide plate 13 provided on the inner wall of the material box 12. The diodes are transported through the conveyor belt 3, and the conveyor belt 3 is transported to one side of the pneumatic reciprocating push rod 14. The push-pull rod 15 is driven by the output shaft of the pneumatic reciprocating push rod 14 to push the push block 16. The diode in the diode positioning groove 5 is pushed into the diode fixing sleeve 18 through the push block 16. The two poles of the diode are leaked at one end of the diode fixing sleeve 18. The two poles of the diode are aligned with the inner wall of the wire limiting groove 20. At this time, it is only necessary to put the metal guide wire into the inner wall of the wire limiting groove 20 to facilitate the alignment of the two poles of the diode with the metal guide wire, which is convenient for welding the diode. Multiple diodes can be pushed into the diode fixing sleeve 18 without single loading, which greatly improves the welding speed of the diode. After the diode is welded, the output shaft of the pneumatic reciprocating push rod 14 continues to drive the push block 16 through the push-pull rod 15 to push out the diode on the inner wall of the diode fixing sleeve 18, and then the output shaft of the pneumatic reciprocating push rod 14 shrinks, and the next batch of diodes are moved to one side of the diode fixing sleeve 18 through the conveyor belt 3, and the diodes are pushed back and forth into the inner wall of the diode fixing sleeve 18 for processing.
[0030] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A feeding mechanism for diode production, comprising two positioning guard plates (1), characterized in that: The inner walls at both ends of the two positioning guard plates (1) are movably connected with rollers (2) through openings, the outer walls of the two rollers (2) are sleeved with a conveyor belt (3), the outer wall of the conveyor belt (3) is fixedly provided with positioning blocks (4) distributed at equal distances, the outer wall of the positioning block (4) is provided with a diode positioning groove (5), the outer walls of both sides of the two positioning guard plates (1) are respectively fixedly provided with a first C-shaped plate (7) and a second C-shaped plate (8), the outer wall of the top side of the second C-shaped plate (8) is fixedly provided with a pneumatic reciprocating push rod (14) distributed at equal distances, the output end of the pneumatic reciprocating push rod (14) is fixedly provided with a push-pull rod (15) through a coupling, the outer wall of one end of the push-pull rod (15) is fixedly provided with a push block (16), the top outer wall of the other second C-shaped plate (8) is fixedly provided with a fixed block (17) distributed at equal distances, and the outer wall of one end of the fixed block (17) is provided with a diode fixing sleeve (18).
2. A diode production feeding mechanism according to claim 1, characterized in that: A material discharge box (12) is fixedly provided on the top outer wall of the two positioning guard plates (1), and a material guide plate (13) inclined downward is fixedly provided on the inner wall on one side of the top of the material discharge box (12), and the material guide plate (13) is located directly above the conveyor belt (3).
3. The diode production feeding mechanism according to claim 1, characterized in that: A driven gear (11) is fixedly mounted on an outer wall of one side of the roller (2) via a rotating shaft, and a bottom inner wall of the first C-shaped plate (7) is fixedly mounted on a limit motor (9).
4. A diode production feeding mechanism according to claim 3, characterized in that: The output shaft of the position-limiting motor (9) is fixedly provided with a driving gear (10) via a coupling, and the outer wall of the driving gear (10) is meshed with the outer wall of the driven gear (11).
5. The diode production feeding mechanism according to claim 1, characterized in that: A processing plate (19) is fixedly provided on the top outer wall of the second C-shaped plate (8), and the top outer wall of the processing plate (19) is provided with wire limiting grooves (20) distributed at equal distances. The processing plate (19) is located on one side of the fixed block (17), and the central axes of the pneumatic reciprocating push rod (14), the fixed block (17) and the wire limiting grooves (20) are located on the same straight line.
6. The diode production feeding mechanism according to claim 1, characterized in that: The outer walls of the two positioning guard plates (1) are provided with a slope surface (6), the top outer wall of the slope surface (6) and the top outer wall of the positioning block (4) are located on the same horizontal line, and the bottom outer wall of the slope surface (6) and the top outer wall of the conveyor belt (3) are located on the same horizontal line.
7. The diode production feeding mechanism according to claim 1, characterized in that: The bottom outer walls of the two first C-shaped plates (7) and the two second C-shaped plates (8) are fixedly provided with supporting legs (21) extending vertically downward.