Improved speed reducer sealing box body

By introducing alarms, sealing and limiting mechanisms into the sealed box of the reducer, the problem of oil leakage reminder and poor sealing in harsh environments is solved, and the timely reminder of lubricating oil leakage and the stability of the sealing box is achieved, ensuring safety and service life.

CN222363389UActive Publication Date: 2025-01-17FUJIAN JIUGANG TRANSMISSION TECH CO LTD

Patent Information

Application Number
CN202421344371.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-01-17
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing reducer sealed box is prone to oil leakage in harsh working environments and cannot be reminded in time, resulting in excessive lubricant leakage and safety accidents, and the seal is not tight, making it easy to cause flange damage and dirt entering.

Method used

An improved speed reducer sealing box is designed, including an alarm mechanism, a sealing mechanism and a limiting mechanism. The alarm mechanism realizes lubricating oil leakage reminder through contact with conductive sheets. The sealing mechanism uses airbags and limiting rings to reduce gaps. The limiting mechanism uses Electromagnets and cushions ensure stability of the sealed box.

Benefits of technology

It realizes timely reminding lubricant leakage, preventing safety accidents, enhancing sealing, reducing the ingress of impurities, reducing the difficulty of flange maintenance, and improving the protection capability of the sealing box.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222363389U_ABST
    Figure CN222363389U_ABST
Patent Text Reader

Abstract

The utility model discloses an improved speed reducer sealing box body, which relates to the field of speed reducers, and comprises a speed reducer body, one side of the speed reducer body is fixedly connected with a transmission box through a flange, the upper end of the outer side of the flange is sleeved with a sealing box upper cover body, and the bottom end of the sealing box upper cover body is connected with a sealing box lower box body in a clamping way; the bottom end of the lower box body of the sealing box is fixedly connected with an alarm box, and an alarm mechanism used for lubricating oil leakage reminding is arranged in the alarm box. According to the improved speed reducer sealing box body, the conducting strips at the bottom end of the sponge layer make contact with one another, signal transmission is achieved, a worker is reminded to overhaul a flange at the position in time, excessive leakage of lubricating oil is prevented, alarm processing can be conducted in time, and after the conducting strips make contact with one another for signal transmission, the current direction between the electromagnets can be changed; therefore, the electromagnets repel each other, and the sealing box upper cover body and the sealing box lower box body can be opened more conveniently during subsequent maintenance.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to an improved reducer sealing box. Background Art

[0002] By using a sealing box to seal the reducer and the outside of the gear transmission box, the flange connection can be protected while achieving sealing, isolating the reducer from the working environment, reducing the impact of a poor working environment on the reducer, and using a sealing box can make the reducer work more stably.

[0003] In the prior art, a Chinese patent with authorization announcement number CN219809391U discloses a sealed housing for a worm gear reducer, which solves the problem that the sealed housing of the reducer has poor heat dissipation effect, cannot dissipate heat in time, and is easy to damage the reducer, affecting its use. The reducer includes a reducer housing, the outside of which is sealed and connected to a shell, a cavity is provided between the reducer housing and the shell, a heat dissipation component is connected to one side of the outside of the shell, a circulating water pump transports cold water in the water tank to the inside of the cavity through a water pipe, so that the reducer housing contacts the cold water, and the heat emitted by the reducer housing is absorbed by the cold water. Under the continuous circulation of the circulating water pump, the cold water in the cavity continuously flows, thereby better absorbing the heat of the reducer housing, cooling it, and achieving the heat dissipation effect, thereby avoiding the heat generated by the reducer housing during operation and being unable to dissipate heat in time, causing damage and affecting its use.

[0004] The above mechanism uses a box to seal and protect the reducer, and uses a water pump to continuously transport cooling water to achieve cooling and heat dissipation. However, in actual use, the external box has a weakened effect on the heat dissipation of the reducer. At the same time, due to the harsh working environment of the reducer, the flange sealing method is prone to oil leakage but cannot be promptly reminded. Utility Model Content

[0005] The utility model aims to provide an improved reducer sealing box to solve the problem in the background technology that the flange sealing method is prone to oil leakage due to the harsh working environment of the reducer but cannot be reminded in time.

[0006] To achieve the above object, the utility model provides the following technical solutions: an improved reducer sealed box, comprising a reducer body, one side of the reducer body is fixedly connected to a transmission box through a flange, an upper cover of the outer side of the flange is sleeved, and the bottom end of the upper cover of the sealed box is snap-connected to a lower box of the sealed box;

[0007] An alarm box is fixedly connected to the bottom end of the lower box body of the sealed box, and an alarm mechanism for lubricating oil leakage reminder is arranged inside the alarm box, the alarm mechanism includes a fixed plate, and the fixed plate is fixedly connected to the inside of the alarm box, a shielding plate is arranged above the fixed plate, a sponge layer is fixedly connected to the top of the shielding plate, and the shielding plate is snap-connected to the bottom end of the lower box body of the sealed box, the bottom end of the alarm box and both sides of the bottom end of the fixed plate are fixedly connected with conductive sheets, and the positions of the conductive sheets correspond to each other;

[0008] A limiting ring is arranged on the outer side of the upper cover of the sealing box, and a limiting frame matching the limiting frame is fixedly connected to the outer side of the lower box body of the sealing box. A sealing mechanism for sealing and protecting the upper cover and the lower box body of the sealing box is arranged at one end.

[0009] Furthermore, guide rods are fixedly connected to both sides of the bottom end of the shielding plate, a return spring is fixedly connected to the bottom end of the shielding plate, and the bottom end of the return spring is connected to the fixed plate.

[0010] Furthermore, the bottom end of the guide rod passes through and extends to the bottom end of the fixed plate, and the guide rod is arranged inside the return spring.

[0011] Furthermore, the sponge layer is arranged below the flange, and the shielding plate is slidably connected to the lower box body of the sealing box.

[0012] Furthermore, the sealing mechanism includes a second airbag, and the alarm box is fixedly connected to the inside of the upper cover of the sealing box, the bottom end of the second airbag is fixedly connected to the first airbag through a hose, and the first airbag is fixedly connected to the upper end of the outer side of the lower box body of the sealing box.

[0013] Furthermore, clamping blocks are arranged on both sides of the limit frame, and clamping grooves matching the clamping blocks are opened on both sides of the limit frame, and connecting springs are wound around the outer sides of the clamping blocks.

[0014] Furthermore, the top of the inner part of the limiting frame and the top of the limiting ring are both fixedly connected with electromagnets, and the positions of the electromagnets correspond to each other.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The conductive sheets at the bottom of the guide rod are in contact with each other to achieve signal transmission, reminding the staff to promptly inspect the flange at that location to prevent excessive leakage of lubricating oil, facilitate timely alarm processing, and avoid safety accidents caused by excessive leakage of lubricating oil;

[0017] Furthermore, the upper cover of the sealed box and the lower box of the sealed box are engaged with each other, so that the upper cover of the sealed box and the lower box of the sealed box can protect the flange from the outside, thereby preventing the flange from being damaged due to accidental collision during use. The protection is achieved by the cooperation of the upper cover of the sealed box and the lower box of the sealed box, and at the same time, dirt is reduced from entering the connection gap of the flange.

[0018] Furthermore, the gas inside the second airbag is transported to the inside of the first airbag through the hose, so that the first airbag seals and wraps the outer side of the lower box body of the sealed box from both inside and outside, reducing the gap between the upper cover body of the sealed box and the lower box body of the sealed box, achieving better sealing protection, and reducing the possibility of impurities entering the upper cover body of the sealed box and the lower box body of the sealed box;

[0019] 2. When the upper cover and the lower box of the sealed box are locked together, the limit frame will be set on the outside of the limit ring, and the clamping block can be used to limit and lock the position of the limit frame and the limit ring from the outside to avoid the upper cover and the lower box of the sealed box from loosening;

[0020] Furthermore, electromagnets are used for adsorption between the limit frame and the limit ring. When the conductive sheets contact each other to transmit signals, the direction of the current between the electromagnets will be changed, causing the electromagnets to repel each other, making it easier to open the upper cover and the lower box body of the sealed box during subsequent maintenance, thereby reducing the difficulty of flange maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the front view and cross-section of the three-dimensional structure of the utility model;

[0023] Figure 3 It is a three-dimensional structural schematic diagram of the alarm mechanism of the utility model;

[0024] Figure 4 It is a schematic diagram of the side-view cutaway three-dimensional structure of the utility model;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the sealing mechanism of the utility model;

[0026] Figure 6 It is a three-dimensional structural schematic diagram of the limiting mechanism of the utility model;

[0027] Figure 7 It is a front view three-dimensional structural schematic diagram of the utility model.

[0028] In the figure: 1. reducer body; 2. transmission box; 3. upper cover of sealing box; 4. lower box of sealing box; 5. flange; 6. alarm box; 7. sponge layer; 8. guide rod; 9. reset spring; 10. fixing plate; 11. conductive sheet; 12. shielding plate; 13. electromagnet; 14. first airbag; 15. hose; 16. second airbag; 17. block; 18. slot; 19. connecting spring; 20. limit frame; 21. limit ring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1:

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7 The technical solution shown is to solve the problem that due to the harsh working environment of the reducer, the flange sealing method is prone to oil leakage but cannot be promptly reminded: the improved reducer sealed box body discloses an alarm mechanism, including a reducer body 1, one side of the reducer body 1 is fixedly connected to a transmission box 2 through a flange 5, the outer upper end of the flange 5 is sleeved with a sealed box upper cover 3, and the bottom end of the sealed box upper cover 3 is snap-connected with a sealed box lower box body 4, the bottom end of the sealed box lower box body 4 is fixedly connected with an alarm box 6, and the interior of the alarm box 6 is provided with an alarm mechanism for lubricating oil leakage reminder, the alarm mechanism includes a fixed plate 10, and the fixed plate 10 is fixedly connected to the interior of the alarm box 6, the fixed plate 10 A baffle plate 12 is arranged above the baffle plate 12, the top of which is fixedly connected to the sponge layer 7, and the baffle plate 12 is snap-connected to the bottom end of the lower box body 4 of the sealed box, the bottom end inside the alarm box 6 and both sides of the bottom end of the fixed plate 10 are fixedly connected to conductive sheets 11, and the positions of the conductive sheets 11 correspond to each other, and guide rods 8 are fixedly connected to both sides of the bottom end of the baffle plate 12, the bottom end of the baffle plate 12 is fixedly connected to a return spring 9, and the bottom end of the return spring 9 is connected to the fixed plate 10, the bottom end of the guide rod 8 passes through and extends to the bottom end of the fixed plate 10, the guide rod 8 is arranged inside the return spring 9, the sponge layer 7 is arranged below the flange 5, and the baffle plate 12 is slidably connected to the lower box body 4 of the sealed box.

[0032] In this example, the reducer body 1 and the transmission shaft of the transmission box 2 are connected by flange 5. After the connection, when the lubricating oil leaks between the flanges 5, the lubricating oil will drip onto the sponge layer 7. The sponge layer 7 can be used to collect the dripping lubricating oil. When the dripping lubricating oil reaches a certain amount, the weight of the sponge layer 7 will increase, and the sponge layer 7 will be stressed and move downward, so that the reset spring 9 at the bottom of the sponge layer 7 is stressed and shortened. At the same time, the guide rod 8 inside the reset spring 9 is pushed by the sponge layer 7, and the conductive sheets 11 at the bottom of the sponge layer 7 contact each other to achieve signal transmission, reminding the staff to promptly inspect the flange 5 at that location to prevent excessive leakage of the lubricating oil.

[0033] Embodiment 2:

[0034] like Figure 2 , Figure 4 and Figure 5 The technical solution shown is to solve the problem of insufficient sealing caused by the gap between the upper cover body 3 of the sealed box and the lower box body 4 of the sealed box: the improved reducer sealed box discloses a sealing mechanism, a limiting ring 21 is provided on the outer side of the upper cover body 3 of the sealed box, and a limiting frame 20 matching the limiting frame 20 is fixedly connected to the outer side of the lower box body 4 of the sealed box, a sealing mechanism for sealing and protecting the upper cover body 3 and the lower box body 4 of the sealed box is provided at one end, the sealing mechanism includes a second airbag 16, and the alarm box 6 is fixedly connected to the inside of the upper cover body 3 of the sealed box, the bottom end of the second airbag 16 is fixedly connected to the first airbag 14 through a hose 15, and the first airbag 14 is fixedly connected to the upper end of the outer side of the lower box body 4 of the sealed box.

[0035] In this example, when the sealed box upper cover 3 and the sealed box lower box body 4 are engaged, the sealed box upper cover 3 is sleeved on the top of the sealed box lower box body 4, and the sealed box lower box body 4 will squeeze the second airbag 16, so that the gas inside the second airbag 16 is transported to the inside of the first airbag 14 through the hose 15, so that the first airbag 14 seals and wraps the outer side of the sealed box lower box body 4 from both inside and outside, thereby reducing the gap between the sealed box upper cover 3 and the sealed box lower box body 4.

[0036] Embodiment three:

[0037] like Figure 2 , Figure 4 and Figure 6The technical solution shown is to solve the problem that the installation process of the upper cover body 3 and the lower box body 4 of the sealed box is relatively complicated: the improved reducer sealed box body discloses a limit mechanism, and blocks 17 are provided on both sides of the limit frame 20, and slots 18 matching the blocks 17 are opened on both sides of the limit frame 20, and a connecting spring 19 is wound around the outer side of the block 17, and the top of the inner part of the limit frame 20 and the top of the limit ring 21 are fixedly connected with electromagnets 13, and the positions of the electromagnets 13 correspond to each other.

[0038] In this example, when the upper cover 3 and the lower box body 4 of the sealed box are snap-fitted, the limit frame 20 will be sleeved on the outside of the limit ring 21. At the same time, the block 17 can be used to limit and snap-fit ​​the position of the limit frame 20 and the limit ring 21 from the outside to avoid the upper cover 3 and the lower box body 4 of the sealed box from loosening.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An improved reducer sealed box, comprising a reducer body (1), one side of the reducer body (1) is fixedly connected to a transmission box (2) via a flange (5), an upper end of the outer side of the flange (5) is sleeved with a sealed box upper cover (3), and the bottom end of the sealed box upper cover (3) is snap-fittedly connected to a sealed box lower box (4); Features: An alarm box (6) is fixedly connected to the bottom end of the lower box body (4) of the sealed box, and an alarm mechanism for lubricating oil leakage warning is arranged inside the alarm box (6), the alarm mechanism comprises a fixed plate (10), and the fixed plate (10) is fixedly connected to the inside of the alarm box (6), a shielding plate (12) is arranged above the fixed plate (10), the top of the shielding plate (12) is fixedly connected to the sponge layer (7), and the shielding plate (12) is snap-connected to the bottom end of the lower box body (4) of the sealed box, and the bottom end of the alarm box (6) and both sides of the bottom end of the fixed plate (10) are fixedly connected to conductive sheets (11), and the positions of the conductive sheets (11) correspond to each other; A limiting ring (21) is arranged on the outer side of the upper cover body (3) of the sealing box, and a limiting frame (20) matching the limiting frame (20) is fixedly connected to the outer side of the lower box body (4) of the sealing box, and a sealing mechanism for sealing and protecting the upper cover body (3) and the lower box body (4) of the sealing box is arranged at one end.

2. The improved reducer sealed box according to claim 1, characterized in that: Both sides of the bottom end of the shielding plate (12) are fixedly connected to guide rods (8), the bottom end of the shielding plate (12) is fixedly connected to a return spring (9), and the bottom end of the return spring (9) is connected to the fixed plate (10).

3. The improved reducer sealed box according to claim 2, characterized in that: The bottom end of the guide rod (8) passes through and extends to the bottom end of the fixing plate (10), and the guide rod (8) is arranged inside the return spring (9).

4. The improved reducer sealed box according to claim 3 is characterized in that: The sponge layer (7) is arranged below the flange (5), and the shielding plate (12) is slidably connected to the lower box body (4) of the sealing box.

5. The improved reducer sealed box according to claim 1 is characterized in that: The sealing mechanism comprises a second airbag (16), and the alarm box (6) is fixedly connected to the inside of the upper cover body (3) of the sealing box, the bottom end of the second airbag (16) is fixedly connected to the first airbag (14) through a hose (15), and the first airbag (14) is fixedly connected to the upper end of the outer side of the lower box body (4) of the sealing box.

6. The improved reducer sealed box according to claim 5, characterized in that: Blocks (17) are provided on both sides of the limit frame (20), and slots (18) matching the block (17) are provided on both sides of the limit frame (20), and a connecting spring (19) is wound around the outer side of the block (17).

7. The improved reducer sealed box according to claim 6, characterized in that: The top end of the limiting frame (20) and the top end of the limiting ring (21) are both fixedly connected with electromagnets (13), and the positions of the electromagnets (13) correspond to each other.

Citation Information

Patent Citations

  • Sealing box body of worm and gear speed reducer

    CN219809391U

Cited By

  • Speed reducer with lubricating oil leakage early warning function

    CN119825914A