Cabinet wire harness assembling jig

By designing cabinet wiring harness assembly fixtures, using structures such as limit seats, guide tables and contact rollers, the problem of cumbersome assembly and vibration of new energy cabinet wiring harnesses is solved, the stable arrangement and protection of wiring harnesses are achieved, and the assembly efficiency is improved and the service life of the equipment.

CN222366501UActive Publication Date: 2025-01-17GEN-CONN ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420293892.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-18
Publication Date
2025-01-17
Estimated Expiration
2034-02-18

AI Technical Summary

Technical Problem

The existing new energy cabinet wiring harness assembly lacks a unified assembly fixture, which leads to cumbersome assembly of wire harnesses and is susceptible to vibration when used outdoors, resulting in line displacement and damage to connectors.

Method used

A cabinet wiring harness assembly fixture is designed, including a guide structure and an arrangement structure. The wiring harness is realized through limit seats, guide tables, contact rollers, support tables, grid plates, forward arrangement structures and side arrangement structures. Classify arrangement and guide to avoid line displacement and disconnection.

Benefits of technology

Effective classification and arrangement of wiring harnesses improve assembly convenience, prevent line displacement and disconnection, and enhance the stability and protection effect of wiring harness.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222366501U_ABST
    Figure CN222366501U_ABST
Patent Text Reader

Abstract

The utility model provides a cabinet wire harness assembling jig which comprises a cabinet main body, a guide structure is fixedly connected to one side of the bottom end in the cabinet main body, an arrangement structure is fixedly connected to the upper portion in the cabinet main body, the arrangement structure is integrally arranged in an L shape, the outer side of the arrangement structure is attached to the inner wall of the cabinet main body to be fixedly connected, and the outer side of the arrangement structure is fixedly connected with the inner wall of the cabinet main body. The guiding structure comprises a limiting seat which is vertically arranged in a trapezoid shape, a guiding table which is located on the inner side of the limiting seat and is vertically arranged in a trapezoid shape, and a contact roller located on the outer side of the guiding table. The effect that the guide table and the contact roller are adjacently installed and fixed is achieved through the limiting base, the effect that external wires can be conveniently guided out and arranged upwards is achieved through the guide table, and the effect that the wires are conveniently guided and controlled is achieved by matching the contact roller with the contact layer on the surface.
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Description

Technical Field

[0001] The utility model relates to the field of new energy vehicles, and more specifically, to a cabinet wiring harness assembly jig. Background Art

[0002] A car is a collection of high-tech elements. There are various supporting devices inside the car. A large number of controller wiring harnesses are needed to connect the supporting devices to the car controller. At the same time, the car also needs to be connected to an external charging cabinet for charging.

[0003] However, the existing new energy cabinet wiring harness assembly does not have a unified assembly jig, and hundreds of single wires in the cabinet need to be printed without requirements to distinguish all signal requirements. Therefore, the assembly process of the wiring harness is cumbersome, and when the cabinet is used outdoors, it is easily affected by the external environment and the body vibrates, which can easily cause line displacement and connector damage.

[0004] Therefore, the utility model proposes a cabinet wiring harness assembly jig. Utility Model Content

[0005] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides a cabinet wiring harness assembly jig, which can classify and arrange the wiring harnesses inside it when in use, and can also perform corresponding guiding arrangements for the wire harnesses connected to different pipeline positions to avoid line displacement and disconnection.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cabinet wiring harness assembly jig, including a cabinet body, a guide structure fixedly connected to one side of the inner bottom end of the cabinet body, a layout structure fixedly connected to the inner upper part of the cabinet body, the layout structure is arranged in an "L" shape as a whole, and the outer side is fixedly connected to the inner wall of the cabinet body.

[0007] A further preferred solution: the guide structure includes a trapezoidal vertically arranged limit seat, a trapezoidal vertically arranged guide platform located on the inner side of the limit seat, and a contact roller located on the outer side of the guide platform, both ends of the contact roller are simultaneously and movably embedded in the inner side of the limit seat through a movable shaft, and two groups of arc-shaped contact layers are fixedly connected to the surface of the contact roller.

[0008] A further preferred solution is that the outer surface of the limit seat is open, a groove is transversely provided in the middle of the surface of the guide platform, the groove is an arc-shaped groove, and both sides of the surface of the guide platform are inclined outward, the contact roller is longitudinally arranged, and the contact layer is arranged as a rubber layer.

[0009] A further preferred solution: the arrangement structure comprises a first mounting plate and a second mounting plate which are fixedly connected, and a support platform is fixedly connected to one side of a surface of the second mounting plate;

[0010] A plurality of front arrangement structures are evenly distributed on the surface of the first mounting plate, a vertical arrangement side plate is fixedly connected to one side of the back side of the first mounting plate, and a plurality of horizontal side arrangement structures are fixedly connected to the surface of the arrangement side plate.

[0011] A further preferred solution: a grid plate is fixedly arranged on the surface of the second mounting plate, the grid plate is also located on one side of the support platform, two groups of wire openings are opened on the surface of the second mounting plate, and an arc-shaped inclined guide plate is fixedly connected to the top of the wire opening.

[0012] A further preferred solution: the positive arrangement structure includes a fixedly connected positive arrangement body and a limiting layer on its surface. The limiting layer is arranged in an arc-shaped inward convex shape along the longitudinal two side surfaces of the positive arrangement body and is arranged as a plastic layer. The positive arrangement body is arranged in a vertical rectangular shape and the inner surface is open.

[0013] A further preferred solution: the side arrangement structure includes a matching clamping ring and a covering plate. The clamping ring is arranged as a semicircular ring as a whole, and an opening is arranged on the top, while the covering plate is arranged as a horizontal arc plate as a whole, and the inner sides of both ends are fixedly connected to the top surface of the clamping ring. A protruding connecting seat is arranged at the outer end of the clamping ring, and the connecting seat is fixedly connected to the surface of the arrangement side plate.

[0014] Beneficial effects:

[0015] 1. The guide table and the contact roller are installed and fixed adjacently through the limit seat, the guide table facilitates the external wire to be led out and arranged upward, and the contact layer on the contact roller cooperates with the surface to facilitate the guiding and control of the wire.

[0016] 2. The support platform is used to facilitate the support and installation of the internal components of the cabinet. The wire opening on the surface of the second mounting plate is used to facilitate the external wires to extend upward from the bottom of the second mounting plate for export and arrangement. The guide plate is used to support and arrange the wires exported from the wire opening. The grid plate is used to facilitate the heat dissipation of the exported wire harness.

[0017] 3. By combining the positive arrangement body with the limiting layer with a concave surface, the effect of facilitating the wire to pass vertically and be arranged and fixed upward is achieved.

[0018] 4. The clamp ring is used to limit and fix the wires at both ends, and the covering plate which is an overall transverse arc plate is used to cover and protect the wires passing through the clamp ring from the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the overall structure of the utility model;

[0020] Figure 2 This is an exploded view of the guide structure connection of the utility model;

[0021] Figure 3 This is an exploded view of the arrangement structure connection of the utility model;

[0022] Figure 4 For the utility model Figure 3 A magnified view of the structure at center;

[0023] Figure 5 For the utility model Figure 3 A magnified view of the structure at B in the middle;

[0024] Figure 6 For the utility model Figure 3 Enlarged view of the structure at point C in the middle.

[0025] Figure 1-6 In: 1. Cabinet body; 2. Guide structure; 3. Arrangement structure; 4. Limit seat; 5. Guide table; 6. Slot; 7. Contact roller; 8. Contact layer; 9. First mounting plate; 10. Second mounting plate; 11. Support table; 12. Grid plate; 13. Arrangement side plate; 14. Side arrangement structure; 15. Front arrangement structure; 16. Guide plate; 17. Wire opening; 18. Front arrangement body; 19. Limit layer; 20. Clamp; 21. Cover plate. DETAILED DESCRIPTION

[0026] The following will be combined with the attached embodiment of the utility model Figure 1-Figure 6 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0027] See also Figure 1-6 In an embodiment of the utility model, a cabinet wiring harness assembly jig includes a cabinet body 1, a guide structure 2 is fixedly connected to one side of the inner bottom end of the cabinet body 1, an arrangement structure 3 is fixedly connected to the inner upper part of the cabinet body 1, and the arrangement structure 3 is arranged in an "L" shape as a whole, and the outer side is fixedly connected to the inner wall of the cabinet body 1.

[0028] In the embodiment of the utility model, the guide structure 2 includes a limit seat 4 arranged vertically in a trapezoidal shape, a guide platform 5 arranged vertically in a trapezoidal shape and located on the inner side of the limit seat 4, and a contact roller 7 located on the outer side of the guide platform 5. Both ends of the contact roller 7 are simultaneously and movably embedded in the inner side of the limit seat 4 through a movable shaft. Two groups of arc-shaped contact layers 8 are fixedly connected to the surface of the contact roller 7. The outer surface of the limit seat 4 is open. A groove 6 is horizontally opened at the middle section of the surface of the guide platform 5. The groove 6 is an arc-shaped groove, and the two sides of the surface of the guide platform 5 are inclined outward. The contact roller 7 is arranged longitudinally, and the contact layer 8 is arranged as a rubber layer. The limit seat 4 is used to achieve the effect of adjacently installing and fixing the guide platform 5 and the contact roller 7. The guide platform 5 is used to achieve the effect of facilitating the upward extraction and arrangement of the external wire. The contact roller 7 cooperates with the contact layer 8 on the surface to achieve the effect of facilitating the guidance and control of the wire.

[0029] When the external wires are arranged and guided, the wires are vertically embedded in the limit seat 4, and the wires are guided upward along the bottom position of the trapezoidal guide platform 5. When the wires are led out along the surface of the guide platform 5, they pass through the slots 6, and the surface of the wires passing through the slots 6 contacts the contact layer 8 on the surface of the contact roller 7. At this time, the user can rotate the contact roller 7 so that the contact layer 8 rotates with the contact roller 7 while contacting the wires, thereby leading the vertical wires upward along the surface of the guide platform 5 for subsequent arrangement. In this process, the problem that it is difficult to manually lead out and arrange the wires in a vertical state can be solved, thereby improving the convenience of arranging the wire harness.

[0030] The arrangement structure 3 includes a first mounting plate 9 and a second mounting plate 10 which are fixedly connected. A support platform 11 is fixedly connected to one side of the surface of the second mounting plate 10. A plurality of groups of positive arrangement structures 15 are evenly distributed on the surface of the first mounting plate 9. A vertically arranged arrangement side plate 13 is fixedly connected to one side of the back of the first mounting plate 9. A plurality of groups of horizontally arranged side arrangement structures 14 are fixedly connected to the surface of the arrangement side plate 13. A grid plate 12 is fixedly arranged on the surface of the second mounting plate 10. The grid plate 12 is also located on one side of the support platform 11. Two groups of wire openings 17 are opened on the surface of the second mounting plate 10. An arc-shaped guide plate 16 is fixedly connected to the top of the wire opening 17. The support platform 11 is used to facilitate the support and installation of the internal mechanism components of the cabinet. The wire openings 17 on the surface of the second mounting plate 10 are used to facilitate the external wires to extend upward from the bottom position of the second mounting plate 10 for extraction and arrangement. The guide plate 16 is used to support and arrange the wires derived from the wire openings 17. The grid plate 12 is used to facilitate the heat dissipation of the derived wire harness.

[0031] The wires vertically guided out through the guide structure 2 pass through the wire opening 17 and enter the surface of the second mounting plate 10 in the arrangement structure 3 for arrangement. At the same time, the guide plate 16 supports the wire bundles passing through the wire opening 17 to avoid entanglement and confusion of multiple groups of wire bundles after passing through the wire opening 17. It is also beneficial to the subsequent heat dissipation of the wire bundles. After the wires are guided out through the wire opening 17 and connected to the mechanical component equipment on the support platform 11, the grid plate 12 is located below the wire bundle, which is beneficial to the heat dissipation of the auxiliary wires.

[0032] The positive arrangement structure 15 includes a fixedly connected positive arrangement body 18 and a limiting layer 19 on its surface. The limiting layer 19 is arranged in an arc-shaped convex shape along the longitudinal two side surfaces of the positive arrangement body 18, and is arranged as a plastic layer. The positive arrangement body 18 is arranged in a vertical rectangular shape, and the inner surface is open. The positive arrangement body 18 is matched with the limiting layer 19 with a concave surface, so as to facilitate the vertical passage of the wires and the upward arrangement and fixation.

[0033] The side arrangement structure 14 includes a matching clamping ring 20 and a covering plate 21. The clamping ring 20 is arranged in a semicircular ring as a whole, and an opening is arranged on the top, while the covering plate 21 is arranged in a transverse arc plate as a whole, and the inner sides of both ends are fixedly connected to the top surface of the clamping ring 20. The outer end of the clamping ring 20 is provided with a protruding connecting seat, and the connecting seat is fixedly connected to the surface of the arrangement side plate 13. The clamping ring 20 is used to limit and fix the wires at both ends, and the covering plate 21 is arranged in a transverse arc plate as a whole, so as to cover and protect the wires that are limited by the clamping ring 20 from the outside.

[0034] A portion of the wire harness led out through the wire opening 17 can be arranged and connected to the external mechanical component equipment near the support platform 11 on one side, while a portion of the wire harness can be arranged vertically upward through the front arrangement body 18 in the front arrangement structure 15, and then arranged horizontally through the clamping ring 20 and the covering plate 21 in the side arrangement structure 14. After the arrangement, the wire harness can be connected to the mechanical component equipment placed on the support platform 11.

Claims

1. Cabinet wiring harness assembly jig, characterized by: The invention comprises a cabinet body (1), wherein a guide structure (2) is fixedly connected to one side of the inner bottom end of the cabinet body (1), and an arrangement structure (3) is fixedly connected to the inner top of the cabinet body (1); the arrangement structure (3) is arranged in an "L" shape as a whole, and the outer side is fixedly connected to the inner wall of the cabinet body (1); the guide structure (2) comprises a trapezoidal vertically arranged limit seat (4), a trapezoidal vertically arranged guide platform (5) located inside the limit seat (4), and a contact roller (7) located outside the guide platform (5); both ends of the contact roller (7) are simultaneously and movably embedded in the inner side of the limit seat (4) through a movable shaft body; two groups of arc-shaped contact layers (8) are fixedly connected to the surface of the contact roller (7); the arrangement structure (3) comprises a first mounting plate (9) and a second mounting plate (10) which are fixedly connected; and a support platform (11) is fixedly connected to one side of the surface of the second mounting plate (10).

2. The cabinet wiring harness assembly jig according to claim 1, characterized in that: The outer surface of the limit seat (4) is open, a groove (6) is transversely provided in the middle of the surface of the guide platform (5), the groove (6) is an arc-shaped groove, and both sides of the surface of the guide platform (5) are inclined outwards, the contact roller (7) is longitudinally arranged, and the contact layer (8) is arranged as a rubber layer.

3. The cabinet wiring harness assembly jig according to claim 1, characterized in that: The surface of the first mounting plate (9) has a plurality of groups of front arrangement structures (15) distributed equidistantly, a vertically arranged arrangement side plate (13) is fixedly connected to one side of the back surface of the first mounting plate (9), and a plurality of groups of horizontally arranged side arrangement structures (14) are fixedly connected to the surface of the arrangement side plate (13).

4. The cabinet wiring harness assembly jig according to claim 1, characterized in that: A grid plate (12) is fixedly arranged on the surface of the second mounting plate (10), and the grid plate (12) is also located on one side of the support platform (11). Two groups of wire openings (17) are also opened on the surface of the second mounting plate (10), and an arc-shaped inclined guide plate (16) is fixedly connected to the top of the wire opening (17).

5. The cabinet wiring harness assembly jig according to claim 3, characterized in that: The positive arrangement structure (15) comprises a fixedly connected positive arrangement body (18) and a limiting layer (19) on its surface. The limiting layer (19) is arranged in an arc-shaped inward convex shape along the longitudinal two side surfaces of the positive arrangement body (18) and is arranged as a plastic layer. The positive arrangement body (18) is arranged in a vertical rectangular shape, and the inner surface is open.

6. The cabinet wiring harness assembly jig according to claim 3, characterized in that: The side arrangement structure (14) comprises a matching clamping ring (20) and a covering plate (21); the clamping ring (20) is arranged as a semicircular ring as a whole, with an opening arranged at the top, and the covering plate (21) is arranged as a whole as a transverse arc plate, and the inner sides of both ends are fixedly connected to the top surface of the clamping ring (20); the outer end of the clamping ring (20) is provided with a protruding connecting seat, and the connecting seat is fixedly connected to the surface of the arrangement side plate (13).