Waterproof agent ingredient mixing and stirring equipment

By designing a waterproofing agent batching mixing equipment that includes a rack and a heated mixing component, and adopting a two-stage mixing structure and an intelligent monitoring system, it solves the problem that the materials in the existing equipment are difficult to fully mix, temperature-controlled heating and intelligent Monitor the problem and achieve efficient and intelligent mixing processing.

CN222369019UActive Publication Date: 2025-01-21HUBEI SILANON CO LTD
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Patent Information

Application Number
CN202420845660.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-21
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

In actual operation, the existing waterproofing agent mixing and agitating equipment has problems such as not being able to mix well in the corners of the mixing tank, not being able to control the temperature and heating, not being able to intelligently monitor the mixing effect and load and unload the material, resulting in low functionality. The use needs cannot be fully met.

Method used

A waterproofing agent batching mixing equipment including a frame and a heated stirring assembly is designed. It adopts a two-stage mixing and stirring structure, and realizes the automatic rotation of the mixing tank and the rotation of the stirring shaft through a servo motor, driving gear and driven gear. The movement is equipped with temperature sensors, electric heating wires and pressure sensors to achieve temperature-controlled heating and intelligent monitoring, and optimizes loading and unloading operations through a rotary drive mechanism and pneumatic vibrators.

Benefits of technology

It achieves efficient and comprehensive mixing processing of mixed materials, has temperature control and heating functions, can intelligently monitor the mixing effect, and facilitates loading and unloading operations, significantly improving the functionality and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222369019U_ABST
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Abstract

The utility model discloses waterproof agent ingredient mixing and stirring equipment which comprises a machine frame and a heatable stirring assembly, machine boxes are welded to the two ends of the machine frame, and a first servo motor is installed at one end in each machine box. The stirring shaft rod and the like are mounted, so that when the device is used, the temperature sensor and the electric heating wire are mounted on the outer wall of the stirring shaft rod, the device can realize temperature-controlled heating treatment on materials in the mixing tank body, a proper reaction temperature is favorably provided, and the reaction and uniform mixing efficiency of waterproof agent ingredients is improved; the pressure sensors are respectively mounted at the edges of the two ends of the stirring shaft rod, so that the stirring mechanism can automatically monitor the stirring pressure of the materials while stirring and uniformly mixing the materials, and when the monitored stirring pressure tends to be stable and the variation amplitude is small, the uniformity of the materials is relatively good, and the stirring and uniformly mixing work is finished; therefore, the device can intelligently judge the mixing and stirring effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of waterproofing agent processing equipment, in particular to waterproofing agent ingredient mixing and stirring equipment. Background Art

[0002] Waterproofing agents have a wide range of uses and a variety of types. Penetrating crystallization waterproofing agent is one of the more commonly used ones. It is a mixture of alkali metals, catalysts, chelating agents and other main ingredients. This type of waterproofing agent will combine with calcium hydroxide, free ionic calcium, magnesium hydroxide and aluminum hydroxide in cement to form needle-shaped dendrite-like crystals to fill the pores, thereby improving the density and impermeability of cement mortar. In the actual production and preparation process of this type of waterproofing agent, the corresponding waterproofing agent batching mixing and stirring equipment is often required. However, there are still some defects in the actual operation of the waterproofing agent batching mixing and stirring equipment.

[0003] Waterproofing agent ingredient mixing and stirring equipment can often only achieve mixing and homogenizing of materials through a motor with a stirring shaft. Its mixing structure is single, and it is easy for materials to be left in the corners of the mixing tank and difficult to mix fully. In addition, it is not easy to control the temperature and heat the materials, it is not easy to intelligently monitor the mixing effect, and it is not easy to load and unload materials. This leads to low functionality of the device, inability to fully meet usage needs, and difficulty in promotion. Utility Model Content

[0004] The utility model aims to provide a waterproofing agent mixing and stirring device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waterproofing agent ingredient mixing and stirring equipment, comprising a frame and a heatable stirring component, both ends of the frame are welded with an organic box, one end inside the box is equipped with a first servo motor, the other end inside the box is connected with a driving gear and a driven gear matching the first servo motor, a mixing tank body is welded between adjacent driven gears, the heatable stirring component is installed at the middle position of the top end inside the mixing tank body, the heatable stirring component comprises a second servo motor, a temperature sensor, a heating wire, a stirring shaft and a pressure sensor, a reserved material guide is welded at the middle position of the bottom end inside the mixing tank body, a blocking adjustment disk is connected inside the reserved material guide, and a rotating drive mechanism matching the blocking adjustment disk is installed on both sides of the reserved material guide.

[0006] Preferably, rubber shock-absorbing feet are evenly installed on both sides of the bottom of the rack through screws, so as to improve the shock-absorbing and stabilizing effect of the rack.

[0007] Preferably, both ends of the frame are welded with limit seats that match the mixing tank body, and a limit opening is arranged at the top of the limit seat. The inner side wall of the limit opening is evenly and movably connected with limit balls arranged at equal angles, so that the two ends of the mixing tank body can be limited and guided, thereby improving the stability of the mixing tank body during rotation.

[0008] Preferably, the inner wall of the mixing tank body and the outer wall of the stirring shaft are both provided with a nano-ceramic anti-stick coating, so that the anti-stick and corrosion resistance of the mixing tank body and the stirring shaft are improved.

[0009] Preferably, a pneumatic vibrator matching the reserved material guide piece is installed at the bottom of one side of the mixing tank body, so that it can drive the vicinity of the inner wall of the reserved material guide piece to vibrate, facilitate the material discharge operation, and reduce blockage.

[0010] Preferably, the second servo motor is installed on the top of the mixing tank, the stirring shaft is connected to the output end of the second servo motor, and the pressure sensor is respectively installed at the edges of both ends of the stirring shaft.

[0011] Preferably, the heating wire is installed at the bottom of the stirring shaft, and the temperature sensor is installed on the stirring shaft above the heating wire.

[0012] Preferably, the rotary drive mechanism includes a motor and an angle sensor, and the outer side wall of the blocking adjustment disk is provided with a silicone rubber sealing layer, so that it is easy to control the blocking adjustment disk to automatically flip and unfold and automatically flip and reset at an angle of ninety degrees each time.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) The waterproofing agent ingredient mixing and stirring device optimizes its own performance by installing an engine box and a driving gear, etc. On the one hand, the two sets of first servo motors are started, and the driving gears and driven gears inside the corresponding engine box are matched to drive the automatic rotation of the mixing tank body to achieve the tumbling and mixing of the materials inside the mixing tank body on the upper and lower planes. On the other hand, the second servo motor is started to drive the stirring shaft to rotate inside the mixing tank body to achieve the stirring and mixing of the waterproofing agent ingredients added to the mixing tank body on the left and right planes. This enables the device to achieve a two-stage mixing and stirring structure, which is conducive to achieving efficient and comprehensive stirring processing;

[0015] (2) The waterproofing agent ingredient mixing and stirring equipment is equipped with a pressure sensor and a stirring shaft, etc., so that the device optimizes its own structure. On the one hand, by installing a temperature sensor and a heating wire on the outer wall of the stirring shaft, the device can realize temperature control and heating treatment of the materials inside the mixing tank, which is conducive to providing a suitable reaction temperature and improving the efficiency of the waterproofing agent ingredient reaction and mixing. On the other hand, by installing pressure sensors at the edges of both ends of the stirring shaft, the stirring mechanism can automatically monitor the stirring pressure of the materials when stirring and mixing the materials. When the stirring pressure is monitored to be stable and the variation range is small, it means that the material uniformity is good and the stirring and mixing work is completed. This allows the device to intelligently determine the mixing and stirring effect and enhances functionality.

[0016] (3) The waterproofing agent mixing and stirring equipment is equipped with a sealing adjustment disk and a reserved material guide, etc., so that when the device is actually operated, on the one hand, the external motor controller will control the mixing tank to flip at an angle of 180 degrees each time, which is conducive to ensuring that the heatable stirring component and the reserved material guide are rotated in the vertical upper position in sequence, so that when the reserved material guide is in a vertical state with its opening facing upward, it is convenient for loading operations, and when the reserved material guide is in a vertical state with its opening facing downward, it is convenient for unloading operations. On the other hand, by using two sets of rotating drive mechanisms including a motor and an angle sensor, the sealing adjustment disk can be automatically controlled to automatically flip and unfold and automatically flip and reset at an angle of 90 degrees each time inside the reserved material guide, which is convenient for realizing automatic blocking or opening of the reserved material guide, thereby facilitating loading and unloading operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0018] Figure 2 This is a rear view structural diagram of the heatable stirring component of the utility model;

[0019] Figure 3 This is a schematic diagram of a partial cross-sectional structure of a side view of a machine box of the utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the reserved material guide member of the utility model when viewed from above;

[0021] Figure 5 It is a schematic diagram of the side cross-sectional structure of the limit seat of the utility model.

[0022] In the figure: 1. frame; 2. pneumatic vibrator; 3. reserved material guide; 4. machine box; 5. first servo motor; 6. mixing tank; 7. heatable stirring component; 701. second servo motor; 702. temperature sensor; 703. heating wire; 704. stirring shaft; 705. pressure sensor; 8. limit seat; 9. driven gear; 10. driving gear; 11. blocking adjustment disk; 12. rotary drive mechanism; 13. limit port; 14. limit ball. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 The utility model provides an embodiment: a waterproofing agent ingredient mixing and stirring device, comprising a frame 1 and a heatable stirring assembly 7, both ends of the frame 1 are welded with an organic box 4, one end of the inside of the machine box 4 is installed with a first servo motor 5, the other end of the inside of the machine box 4 is connected with a driving gear 10 and a driven gear 9 matching the first servo motor 5, and a mixing tank 6 is welded between adjacent driven gears 9;

[0025] Rubber shock-absorbing feet are evenly installed on both sides of the bottom of the rack 1 through screws, which improves the shock-absorbing and stabilizing effect of the rack 1;

[0026] Both ends of the frame 1 are welded with limit seats 8 that match the mixing tank body 6. A limit opening 13 is arranged at the top of the limit seat 8. The inner side wall of the limit opening 13 is evenly and movably connected with limit balls 14 arranged at equal angles, so that the two ends of the mixing tank body 6 can be limited and guided, and the stability of the mixing tank body 6 during rotation is improved;

[0027] When in use, the two first servo motors 5 are started, and the driving gears 10 and the driven gears 9 in the corresponding machine box 4 are matched to drive the mixing tank 6 to rotate automatically, so as to realize the tumbling mixing process of the materials in the mixing tank 6 on the upper and lower planes;

[0028] The heatable stirring component 7 is installed at the middle position of the top of the mixing tank 6. The heatable stirring component 7 includes a second servo motor 701, a temperature sensor 702, a heating wire 703, a stirring shaft 704 and a pressure sensor 705.

[0029] The inner wall of the mixing tank body 6 and the outer wall of the stirring shaft 704 are both provided with a nano-ceramic anti-stick coating, which improves the anti-stick and corrosion resistance of the mixing tank body 6 and the stirring shaft 704;

[0030] The second servo motor 701 is installed on the top of the mixing tank 6, the stirring shaft 704 is connected to the output end of the second servo motor 701, and the pressure sensor 705 is respectively installed at the edges of both ends of the stirring shaft 704;

[0031] The heating wire 703 is installed at the bottom of the stirring shaft 704, and the temperature sensor 702 is installed on the stirring shaft 704 above the heating wire 703;

[0032] When in use, on the one hand, the second servo motor 701 is started to drive the stirring shaft 704 to rotate inside the mixing tank body 6, so as to achieve the stirring and mixing of the left and right planes of the waterproofing agent ingredients added inside the mixing tank body 6. On the other hand, by installing a temperature sensor 702 and a heating wire 703 on the outer wall of the stirring shaft 704, the device can achieve temperature control and heating treatment of the materials inside the mixing tank body 6, which is conducive to providing a suitable reaction temperature and improving the reaction and mixing efficiency of the waterproofing agent ingredients. In addition, by installing pressure sensors 705 at the edges of both ends of the stirring shaft 704, the stirring mechanism can automatically monitor the stirring pressure of the materials when stirring and mixing the materials. When it is monitored that the stirring pressure tends to be stable and the variation range is small, it means that the material uniformity is good and the stirring and mixing work is completed. This allows the device to intelligently determine the mixing and stirring effect and enhances functionality.

[0033] A reserved material guide 3 is welded at the middle position of the bottom of the mixing tank body 6, and a plugging adjustment disk 11 is connected to the inside of the reserved material guide 3. Rotating drive mechanisms 12 matching the plugging adjustment disk 11 are installed on both sides of the reserved material guide 3;

[0034] A pneumatic vibrator 2 matching the reserved material guide 3 is installed at the bottom of one side of the mixing tank body 6, so that it can drive the vicinity of the inner wall of the reserved material guide 3 to vibrate, facilitate the material feeding operation, and reduce the blockage;

[0035] The rotary drive mechanism 12 includes a motor and an angle sensor. The outer side wall of the blocking adjustment disk 11 is provided with a silicone rubber sealing layer, which makes it easy to control the blocking adjustment disk 11 to automatically flip and unfold and automatically flip and reset at an angle of ninety degrees each time.

[0036] When the embodiment of the present application is in use: an external power supply and a control device are used to start two groups of first servo motors 5, and the transmission deceleration effect of the driving gear 10 and the driven gear 9 inside the corresponding machine box 4 is cooperated to drive the mixing tank body 6 to rotate automatically, and realize the tumbling and mixing treatment of the materials inside the mixing tank body 6 in the upper and lower planes, and the external motor controller will control the mixing tank body 6 to flip at an angle of one hundred and eighty degrees each time, which is conducive to ensuring that the heatable stirring component 7 and the reserved material guide piece 3 are rotated in the vertical upper position in sequence, so that when the reserved material guide piece 3 is in a vertical state with the opening facing upward, it is convenient for loading operation, and when the reserved material guide piece 3 is in a vertical state with the opening facing downward, it is convenient for unloading operation, and by using two groups of rotating drive mechanisms 12 including motors and angle sensors, the blocking adjustment disk 11 can be automatically controlled to automatically flip and unfold and automatically flip and reset at an angle of ninety degrees each time inside the reserved material guide piece 3, which is convenient for realizing automatic blocking or opening of the reserved material guide piece 3, so as to facilitate During the loading and unloading operations, at the same time, the second servo motor 701 is started to drive the stirring shaft 704 to rotate inside the mixing tank body 6, so as to achieve the stirring and mixing of the left and right planes of the waterproofing agent ingredients added to the mixing tank body 6. This enables the device to achieve a two-stage mixing and stirring structure, which is conducive to achieving efficient and comprehensive stirring processing. Secondly, by installing a temperature sensor 702 and a heating wire 703 on the outer wall of the stirring shaft 704, the device can achieve temperature control and heating treatment of the materials inside the mixing tank body 6, which is conducive to providing a suitable reaction temperature and improving the reaction and mixing efficiency of the waterproofing agent ingredients. In addition, by installing pressure sensors 705 at the edges of both ends of the stirring shaft 704, the stirring mechanism can automatically monitor the stirring pressure of the material when stirring and mixing the material. When it is monitored that the stirring pressure tends to be stable and the variation range is small, it means that the material uniformity is good and the stirring and mixing work is completed. This enables the device to intelligently determine the mixing and stirring effect and enhance functionality.

Claims

1. A waterproofing agent mixing and stirring device, characterized in that: The invention comprises a frame (1) and a heatable stirring assembly (7), wherein both ends of the frame (1) are welded with an organic box (4), one end of the interior of the machine box (4) is installed with a first servo motor (5), the other end of the interior of the machine box (4) is connected with a driving gear (10) and a driven gear (9) matching the first servo motor (5), a mixing tank body (6) is welded between adjacent driven gears (9), and the heatable stirring assembly (7) is installed at the middle position of the top end of the interior of the mixing tank body (6) The heatable stirring component (7) comprises a second servo motor (701), a temperature sensor (702), a heating wire (703), a stirring shaft (704) and a pressure sensor (705); a reserved material guide (3) is welded at the middle position of the bottom of the mixing tank body (6); a blocking adjustment disk (11) is connected to the inside of the reserved material guide (3); and a rotating drive mechanism (12) matching the blocking adjustment disk (11) is installed on both sides of the reserved material guide (3).

2. A waterproofing agent mixing and stirring device according to claim 1, characterized in that: Rubber shock-absorbing feet are evenly mounted on both sides of the bottom of the frame (1) via screws.

3. A waterproofing agent mixing and stirring device according to claim 1, characterized in that: Both ends of the frame (1) are welded with limit seats (8) matching the mixing tank body (6), the top of the limit seat (8) is provided with a limit opening (13), and the inner side wall of the limit opening (13) is evenly and movably connected with limit balls (14) arranged at equal angles.

4. A waterproofing agent mixing and stirring device according to claim 1, characterized in that: The inner wall of the mixing tank body (6) and the outer wall of the stirring shaft (704) are both provided with a nano-ceramic anti-stick coating.

5. The waterproofing agent mixing and stirring device according to claim 1, characterized in that: A pneumatic vibrator (2) matching the reserved material guide piece (3) is installed at the bottom of one side of the mixing tank body (6).

6. A waterproofing agent mixing and stirring device according to claim 1, characterized in that: The second servo motor (701) is installed on the top of the mixing tank (6), the stirring shaft (704) is connected to the output end of the second servo motor (701), and the pressure sensor (705) is respectively installed at the edges of both ends of the stirring shaft (704).

7. The waterproofing agent mixing and stirring device according to claim 1, characterized in that: The heating wire (703) is installed at the bottom of the stirring shaft (704), and the temperature sensor (702) is installed on the stirring shaft (704) above the heating wire (703).

8. The waterproofing agent mixing and stirring device according to claim 1, characterized in that: The rotary drive mechanism (12) comprises a motor and an angle sensor, and the outer side wall of the blocking adjustment disk (11) is provided with a silicone rubber sealing layer.