Reaction kettle for extraction in ginseng extract processing process

By designing an extraction reaction kettle equipped with a stirring motor, a stirring blade, a refrigerator, a heating rod and a temperature detector, the problems of long extraction time and low efficiency in the existing technology are solved, and efficient extraction of ginseng extract is achieved. .

CN222369079UActive Publication Date: 2025-01-21HEILONGJIANG KUNJIAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323404859.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2025-01-21
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

The existing reactors cannot effectively mix chemicals and products during the extraction and processing of ginseng extract, resulting in a longer extraction time, reduced efficiency, and inability to achieve complete extraction.

Method used

An extraction reaction kettle including a reaction kettle body, an extraction device and a mixing device was designed. The device is equipped with a first stirring motor, a first rotating shaft, a first stirring blade, a refrigerator, a heating rod, a temperature detector and a solenoid valve. Through the cooperative work of these components, the full mixing and temperature of the mixed liquid and extraction agent are achieved. control.

Benefits of technology

By fully mixing the solution and the extraction agent, the extraction time is shortened and the work efficiency is improved. Through heating and refrigeration control, the effectiveness of the extraction process is ensured, and efficient extraction of ginseng extract is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles for extraction, and discloses a reaction kettle for extraction in a ginseng extract processing process, which comprises a reaction kettle body, an extraction device and a mixing device, three bases are evenly installed at the lower end of the reaction kettle body, an extraction device is arranged at the lower end in the reaction kettle body, a mixing device is arranged at the upper end in the reaction kettle body, a water inlet pipe is arranged at the upper end of the reaction kettle body and communicated with the reaction kettle body, and a water outlet pipe is arranged at the lower end of the communicated outer side of the reaction kettle body and communicated with the reaction kettle body. The extraction device comprises a first stirring motor, a first rotating shaft and a first stirring blade, the discharging pipe penetrates through and extends into the reaction kettle body, the mounting ring is fixedly mounted on the outer wall of the reaction kettle body, and the suction pipe penetrates through and extends into the reaction kettle body. A mixed solution and an extraction agent can be fully mixed, so that the extraction time is shortened, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of extraction reaction kettles, in particular to an extraction reaction kettle in the processing of ginseng extracts. Background Art

[0002] Ginseng extract is extracted and refined from the roots, stems and leaves of ginseng, a plant of the Araliaceae family. It is rich in 18 kinds of ginseng monomer saponins, soluble in water at 80°C, and easily soluble in ethanol. It is mainly suitable for coronary heart disease, angina pectoris, bradycardia, tachycardia, ventricular premature beats, blood pressure disorders, neurasthenia, menopausal syndrome, excessive fatigue, physical weakness after illness, postpartum, and surgery; long-term use can prolong life, enhance physical strength, and treat cancer patients with immunodeficiency caused by radiotherapy and chemotherapy; it has anti-cold and heat stress effects. At the same time, it has the effects of enhancing the vitality of human surface cells and inhibiting aging. In the processing of ginseng extract, it is often necessary to use extraction and other methods to purify its effective ingredients to obtain a higher purity extract. The extraction process is generally carried out in a reactor.

[0003] The existing reactor cannot effectively mix the chemicals with the product during the extraction process, the mixing time is long, which increases the extraction time, and it cannot achieve complete extraction, which reduces the efficiency of the processing and production and wastes the time of the staff. Therefore, we propose an extraction reactor for the ginseng extract processing process. Utility Model Content

[0004] The purpose of the utility model is to provide a reaction kettle for extraction in the process of processing ginseng extract, so as to effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reaction kettle for extraction in the processing of ginseng extract, comprising a reaction kettle body, an extraction device and a mixing device;

[0006] The lower end of the reactor body is evenly equipped with three bases, the lower end of the reactor body is provided with an extraction device, the upper end of the reactor body is provided with a mixing device, the upper end of the reactor body is provided with a water inlet pipe, the water inlet pipe is connected to the reactor body, the lower end of the reactor body is provided with a water outlet pipe, the water outlet pipe is connected to the reactor body;

[0007] The extraction device includes a first stirring motor, a first rotating shaft and a first stirring blade. The discharge pipe passes through and extends into the reactor body. A mounting ring is provided on the discharge pipe. The discharge pipe can deliver the extractant to the reactor body to allow the mixed solution to react with the extractant. The mounting ring is fixedly installed on the outer wall of the reactor body. The suction pipe passes through and extends into the reactor body. The extraction pipe can extract the extracted solution. A mounting ring is provided on the suction pipe. The mounting ring is fixedly installed on the outer wall of the reactor body. The first stirring motor is fixedly installed at the lower end of the reactor body. The input end of the first stirring motor is electrically connected to the output end of the external controller. The output shaft of the first stirring motor passes through the reactor body and is fixedly connected to the first rotating shaft. Then, a first stirring blade is fixedly installed on the first rotating shaft, and the external controller starts the first stirring motor. The first stirring motor drives the first rotating shaft and the first stirring blade on the first rotating shaft to rotate, so that the mixed liquid and the extractant can be fully mixed. A refrigerator is provided on the right side of the first rotating shaft. The refrigerator is fixedly installed on the inner bottom end of the reactor body. The input end of the refrigerator is electrically connected to the output end of the external controller. After the mixing is completed, the external controller starts the refrigerator, and the refrigerator reduces the temperature of the mixed liquid to below 80°, so that the ginseng extract in the mixture can be separated from the solution. Through the setting of the first stirring shaft and the refrigerator, the mixed solution and the extractant can be fully mixed, the extraction time is shortened, and the work efficiency is improved.

[0008] When extracting, first twist the rotating block, the rotating block rotates with the baffle, open the feed port, put in the ginseng slices, inject water into the interior from the water inlet pipe, and the external controller starts the second stirring motor and the heating rod to start mixing. After the mixing is completed, the external controller opens the internal solenoid valve, the mixed liquid enters the bottom, and the extractant is added from the discharge pipe to the inside of the reactor body. The external controller starts the first stirring motor and the refrigerator to completely extract the ginseng extract from the mixed solution.

[0009] Furthermore, a rotating block is rotatably connected to the upper end of the reactor body, and two baffles are fixedly connected to the side ends of the rotating block. When loading is required, the rotating block is twisted, and the rotating block rotates with the baffle to open the loading port. When loading is not required, the loading port can be rotated to close, forming a good sealing environment.

[0010] Furthermore, the mixing device includes a second stirring motor, a second rotating shaft and a second stirring blade, the second stirring motor is installed on the rotating block, the input end of the second stirring motor is electrically connected to the output end of the external controller, the output shaft of the second stirring motor is fixedly connected to the second rotating shaft, and the second stirring blade is fixedly installed on the second rotating shaft. The external controller starts the second stirring motor, and the second stirring motor drives the second rotating shaft and the second stirring blade on the second rotating shaft to rotate, so that the required substances in the ginseng slices can be fully mixed with water.

[0011] Furthermore, there are four baffles, which are symmetrically installed at the upper and lower ends of the reactor body. The baffles and the vertical cross-section of the reactor body form an angle of 60°. By setting the baffles, the rotation of the aqueous solution can be hindered, so that the raw materials can be fully mixed and stirred.

[0012] Furthermore, the heating rod is fixedly installed on the inner wall of the reactor body, the input end of the heating rod is electrically connected to the output end of the external controller, the external controller starts the heating rod, and the heating rod starts to heat the aqueous solution. By heating the aqueous solution, the substances in the ginseng slices can be better dissolved in the aqueous solution, thereby accelerating the mixing speed.

[0013] Furthermore, the temperature detector includes an alarm, a connecting rod and a temperature sensor. The alarm is fixedly installed on the upper end of the reactor body, the input end of the alarm is electrically connected to the output end of the external controller, the lower end of the alarm is fixedly connected to the connecting rod, the connecting rod passes through the reactor body and extends into the interior thereof, a temperature sensor is fixedly installed on the lower end of the connecting rod, the output end of the temperature sensor is electrically connected to the input end of the external controller, when the temperature sensor detects that the temperature inside is higher than 85°, it immediately transmits a signal to the alarm, after the alarm sounds an alarm, the external controller turns off the heating rod, through the setting of the temperature sensor, the temperature of the aqueous solution can be known in time to prevent the aqueous solution from evaporating and causing waste of resources.

[0014] Furthermore, there are three solenoid valves, two of which are fixedly installed on the water inlet pipe and the water outlet pipe respectively, and the other is fixedly installed in the middle of the reactor body. The input end of the solenoid valve is electrically connected to the output end of the external controller. Through the setting of the solenoid valve, the loading and unloading of materials can be freely controlled, and a good sealing environment can be created.

[0015] Beneficial effects: Compared with the prior art, the extraction reaction kettle described in the utility model has the following advantages: 1. Through the first stirring shaft and the refrigerator, the mixed solution and the extractant can be fully mixed, the extraction time is shortened, and the work efficiency is improved; 2. The aqueous solution is heated by the heating rod, and the substances in the ginseng slices are better dissolved in the aqueous solution, which speeds up the mixing speed; 3. The temperature of the aqueous solution can be timely known through the temperature sensor to prevent the aqueous solution from evaporating and causing waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a schematic internal cross-sectional view of the utility model.

[0018] Figure 3 It is a schematic internal cross-sectional view of the utility model.

[0019] In the figure: 1 reactor body, 2 extraction device, 21 first stirring motor, 22 first rotating shaft, 23 first stirring blade, 24 refrigerator, 25 discharge pipe, 26 suction pipe, 3 mixing device, 31 second stirring motor, 32 second rotating shaft, 33 second stirring blade, 4 heating rod, 5 temperature detector, 51 alarm, 52 connecting rod, 53 temperature sensor, 6 blocking plate, 7 observation mirror, 8 solenoid valve, 9 rotating block. DETAILED DESCRIPTION

[0020] The following will be combined with the accompanying drawings and specific embodiments to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 The extraction reactor used in the ginseng extract processing process described in this embodiment includes a reactor body 1, an extraction device 2 and a mixing device 3.

[0022] Three bases are evenly installed at the lower end of the reactor body 1, an extraction device 2 is provided at the lower end of the reactor body 1, a mixing device 3 is provided at the upper end of the reactor body 1, a water inlet pipe is provided at the upper end of the reactor body 1, the water inlet pipe is connected to the reactor body 1, a water outlet pipe is provided at the lower end of the outer side of the reactor body 1, and the water outlet pipe is connected to the reactor body 1.

[0023] The extraction device 2 includes a first stirring motor 21, a first rotating shaft 22 and a first stirring blade 23. A discharge pipe 25 passes through and extends into the reactor body 1. A mounting ring is provided on the discharge pipe 25. The discharge pipe 25 can deliver the extractant to the reactor body 1 to allow the mixed solution to react with the extractant. The mounting ring is fixedly installed on the outer wall of the reactor body 1. A suction pipe 26 passes through and extends into the reactor body 1. The extraction pipe 26 can extract the extracted solution. A mounting ring is provided on the suction pipe 26. The mounting ring is fixedly installed on the outer wall of the reactor body 1. The first stirring motor 21 is fixedly installed at the lower end of the reactor body 1. The input end of the first stirring motor 21 is electrically connected to the output end of the external controller. The output shaft of the first stirring motor 21 passes through the reactor body 1 and is fixedly connected to the first rotating shaft 22. A first stirring blade 23 is fixedly mounted on the first rotating shaft 22, and an external controller starts the first stirring motor 21, which drives the first rotating shaft 22 and the first stirring blade 23 on the first rotating shaft 22 to rotate, so that the mixed solution and the extractant can be fully mixed. A refrigerator 24 is provided on the right side of the first rotating shaft 22, and the refrigerator 24 is fixedly mounted on the inner bottom end of the reactor body 1. The input end of the refrigerator 24 is electrically connected to the output end of the external controller. After the mixing is completed, the external controller starts the refrigerator 24, and the refrigerator 24 reduces the temperature of the mixed solution to below 80°, so that the ginseng extract in the mixture can be separated from the solution. Through the arrangement of the first stirring shaft 22 and the refrigerator 24, the mixed solution and the extractant can be fully mixed, the extraction time is shortened, and the work efficiency is improved.

[0024] The upper end of the reactor body 1 is rotatably connected to a rotating block 9, and the side end of the rotating block 9 is fixedly connected to two baffles. When loading is required, the rotating block 9 is twisted, and the rotating block 9 rotates with the baffle to open the loading port. When loading is not required, the loading port can be rotated to close it, forming a good sealing environment.

[0025] The mixing device 3 includes a second stirring motor 31, a second rotating shaft 32 and a second stirring blade 33. The second stirring motor 31 is installed on a rotating block. The input end of the second stirring motor 31 is electrically connected to the output end of the external controller. The output shaft of the second stirring motor 31 is fixedly connected to the second rotating shaft 32. The second stirring blade 33 is fixedly installed on the second rotating shaft 32. The external controller starts the second stirring motor 31, and the second stirring motor 31 drives the second rotating shaft 32 and the second stirring blade 33 on the second rotating shaft 32 to rotate, so that the required substances in the ginseng slices can be fully mixed with water.

[0026] There are four baffle plates 6, which are symmetrically installed at the upper and lower ends of the reactor body 1. The baffle plates 6 and the vertical cross-section of the reactor body 1 form an angle of 60°. Through the setting of the baffle plates 6, the rotation of the aqueous solution can be hindered, so that the raw materials can be fully mixed and stirred.

[0027] The heating rod 4 is fixedly installed on the inner wall of the reactor body 1. The input end of the heating rod 4 is electrically connected to the output end of the external controller. The external controller starts the heating rod 4, and the heating rod starts to heat the aqueous solution. By heating the aqueous solution, the substances in the ginseng slices can be better dissolved in the aqueous solution, thereby accelerating the mixing speed.

[0028] The temperature detector 5 includes an alarm 51, a connecting rod 52 and a temperature sensor 53. The alarm 51 is fixedly installed on the upper end of the reactor body 1. The input end of the alarm 51 is electrically connected to the output end of the external controller. The lower end of the alarm 51 is fixedly connected to the connecting rod 52. The connecting rod 52 passes through the reactor body 1 and extends into the interior thereof. A temperature sensor 53 is fixedly installed on the lower end of the connecting rod 52. The output end of the temperature sensor 53 is electrically connected to the input end of the external controller. When the temperature sensor 53 detects that the temperature inside is higher than 85°, it immediately transmits a signal to the alarm 51. After the alarm 51 sounds an alarm, the external controller turns off the heating rod 4. Through the setting of the temperature sensor 53, the temperature of the aqueous solution can be timely known to prevent the aqueous solution from evaporating and causing waste of resources.

[0029] There are three solenoid valves 8, two of which are fixedly installed on the water inlet pipe and the water outlet pipe respectively, and the other is fixedly installed in the middle of the reactor body 1. The input end of the solenoid valve 8 is electrically connected to the output end of the external controller. Through the setting of the solenoid valve 8, the loading and unloading of materials can be freely controlled, and a good sealing environment can be created.

[0030] The working principle of the extraction reactor in the ginseng extract processing process of the utility model is as follows: when extracting, twist the rotating block 9, the rotating block 9 rotates with the baffle to open the feeding port, and when feeding is not needed, the feeding port can be rotated to close to form a good sealing environment, put in ginseng slices, and inject water into the interior from the water inlet pipe. The external controller starts the second stirring motor 31, and the second stirring motor 31 drives the second rotating shaft 32 and the second stirring blade 33 on the second rotating shaft 32 to rotate, so that the required substances in the ginseng slices can be fully mixed with water. While stirring, the external controller starts the heating rod 4, and the heating rod starts to heat the aqueous solution. By heating the aqueous solution, the substances in the ginseng slices can be better dissolved in the aqueous solution, which speeds up the mixing. speed. After the mixing is completed, the external controller opens the internal electromagnetic valve 8, the mixed liquid enters the bottom, and the extractant is added to the inside of the reactor body 1 from the discharge pipe 25. The external controller starts the first stirring motor 21, and the first stirring motor 21 drives the first rotating shaft 22 and the first stirring blade 23 on the first rotating shaft 22 to rotate, so that the mixed liquid and the extractant can be fully mixed. After the mixing is completed, the external controller starts the refrigerator 24, and the refrigerator 24 reduces the temperature of the mixed liquid to below 80°, so that the ginseng extract in the mixture can be separated from the solution. Through the setting of the first stirring shaft 22 and the refrigerator 24, the mixed solution and the extractant can be fully mixed, the extraction time is shortened, and the work efficiency is improved. The extracted solution is extracted using the suction tube 26.

[0031] It is worth noting that the external controller disclosed in the above embodiments, namely the first stirring motor 21, the refrigerator 24, the second stirring motor 31, the heating rod 4, the alarm 51, the temperature sensor 53 and the solenoid valve 8, work in accordance with the methods commonly used in the prior art.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A reaction kettle for extraction in the processing of ginseng extract, characterized in that: It comprises a reaction kettle body (1), a blocking plate (6), a heating rod (4), a temperature detector (5), a solenoid valve (8), an extraction device (2) and a mixing device (3); Three bases are evenly installed at the lower end of the reactor body (1); an extraction device (2) is provided at the lower end of the reactor body (1); a mixing device (3) is provided at the upper end of the reactor body (1); a water inlet pipe is provided at the upper end of the reactor body (1), and the water inlet pipe is connected to the reactor body (1); a water outlet pipe is provided at the lower end of the reactor body (1) and the water outlet pipe is connected to the reactor body (1); The extraction device (2) comprises a first stirring motor (21), a discharge pipe (25), a suction pipe (26), a first rotating shaft (22) and a first stirring blade (23), wherein the first stirring motor (21) is fixedly mounted on the lower end of the reaction kettle body (1), an input end of the first stirring motor (21) is electrically connected to an output end of an external controller, an output shaft of the first stirring motor (21) passes through the reaction kettle body (1) and is fixedly connected to the first rotating shaft (22), a first stirring blade (23) is fixedly mounted on the first rotating shaft (22), and the first rotating shaft (22) A refrigerator (24) is provided on the right side. The refrigerator (24) is fixedly mounted on the bottom end of the reactor body (1). The input end of the refrigerator (24) is electrically connected to the output end of the external controller. The discharge pipe (25) passes through and extends into the reactor body (1). A mounting ring is provided on the discharge pipe (25). The mounting ring is fixedly mounted on the outer wall of the reactor body (1). The extraction pipe (26) passes through and extends into the reactor body (1). A mounting ring is provided on the extraction pipe (26). The mounting ring is fixedly mounted on the outer wall of the reactor body (1).

2. The extraction reaction kettle in the ginseng extract processing process according to claim 1, characterized in that: The upper end of the reactor body (1) is rotatably connected to a rotating block (9), and the side ends of the rotating block (9) are fixedly connected to two baffles.

3. The extraction reaction kettle in the ginseng extract processing process according to claim 1, characterized in that: The mixing device (3) comprises a second stirring motor (31), a second rotating shaft (32) and a second stirring blade (33); the second stirring motor (31) is mounted on a rotating block; an input end of the second stirring motor (31) is electrically connected to an output end of an external controller; an output shaft of the second stirring motor (31) is fixedly connected to the second rotating shaft (32); and a second stirring blade (33) is fixedly mounted on the second rotating shaft (32).

4. The extraction reaction kettle in the ginseng extract processing process according to claim 1, characterized in that: There are four baffle plates (6), which are symmetrically mounted at the upper and lower ends of the reactor body (1), and the included angle between the baffle plates (6) and the vertical cross section of the reactor body (1) is 60°.

5. The extraction reaction kettle in the ginseng extract processing process according to claim 1, characterized in that: The heating rod (4) is fixedly mounted on the inner wall of the reactor body (1), and the input end of the heating rod (4) is electrically connected to the output end of the external controller.

6. The extraction reaction kettle in the ginseng extract processing process according to claim 1, characterized in that: The temperature detector (5) comprises an alarm (51), a connecting rod (52) and a temperature sensor (53); the alarm (51) is fixedly mounted on the upper end of the reactor body (1); the input end of the alarm (51) is electrically connected to the output end of the external controller; the lower end of the alarm (51) is fixedly connected to the connecting rod (52); the connecting rod (52) passes through the reactor body (1) and extends toward the inside thereof; the lower end of the connecting rod (52) is fixedly mounted with the temperature sensor (53); the output end of the temperature sensor (53) is electrically connected to the input end of the external controller.

7. The extraction reaction kettle in the ginseng extract processing process according to claim 1, characterized in that: There are three solenoid valves (8), two of which are fixedly mounted on the water inlet pipe and the water outlet pipe respectively, and the other is fixedly mounted in the middle of the reactor body (1). The input end of the solenoid valve (8) is electrically connected to the output end of the external controller.