Cooling and crushing device for tablet press

By arranging gears and sprockets on the crushing roller of the tablet press and using cooling water for rapid cooling, the problem that the crushing roller cannot be cooled by water in summer is solved, achieving uniform cooling of the crushing roller and reducing the temperature of the tablets, improving the Production efficiency and product quality.

CN222369183UActive Publication Date: 2025-01-21YAN TAI WAN HENG CHEMIECAL EQUIP CO LTD
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Patent Information

Application Number
CN202420381939.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-01-21
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

When used in summer, the crushing roller cannot be cooled through water, resulting in the temperature of the sheet material being difficult to reduce during the crushing process, resulting in the material being Microsoft-shaped or pressed into a screen shape, which is easy to wrap around the crushing roller, resulting in the equipment. Failure and low productivity.

Method used

A cooling and crushing device is designed. By setting gears and sprockets at both ends of the upper and lower crushing rollers, cooling water is used to close to the inner wall of the roller through the rapid flow of water channels, and the warm water with heat is taken away through the rotating joint and the water outlet. The cooling outer surface temperature of the upper and lower crushing rollers is consistent.

Benefits of technology

It achieves uniform cooling of the crushing roller, reduces the sheet temperature, avoids material entanglement and equipment failure, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222369183U_ABST
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Abstract

The cooling and crushing device comprises a right clamping plate and a left clamping plate, the right clamping plate and the left clamping plate are connected through an upper crushing roller and a lower crushing roller, and hollow cooling cavities are formed in the upper crushing roller and the lower crushing roller respectively. A water channel A and a water channel B are respectively arranged at joints of roll shafts and roll bodies on two sides of the upper crushing roll and the lower crushing roll, roll shaft inner holes are communicated with the water channel A, the water channel A is communicated with the water channel B. A water inlet and a water outlet are respectively arranged at two ends of each roll shaft, and the water inlets and the water outlets are communicated with the roll shaft inner holes at two ends through roll body cooling water cavities. During production in summer, a water pump is started to cool cooling water through a rotary joint of the upper crushing roller along a water channel and close to the inner wall of the roller body, and water is discharged from the other end to take away warm water with heat, so that the cooling outer surfaces of the upper and lower crushing rollers are consistent in temperature, the surfaces of the roller bodies are uniformly cooled, and the temperature of sheet materials can be quickly reduced; and the working efficiency and the product quality are greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the field of machinery, and in particular relates to a cooling and crushing device for a tablet press. Background Art

[0002] The tablet press in the prior art usually uses an ordinary crushing roller, and the roller body is a solid body. For this tablet press structure, especially when the temperature is high in summer, since water cannot be passed through the crushing roller for cooling, and the overall length of the tablet press is short due to the limitation of the plant area, the temperature of the flakes is difficult to be reduced by natural cooling during the crushing process, and can only be cooled by reducing the production volume or adding auxiliary fans. When the production volume increases, the temperature of the flakes is not completely cooled during movement, and the materials are still soft or pressed into a screen shape, which is easy to be entangled on the crushing roller, causing the crushing roller to be bonded to the surface of the roller body by the material, so that the strip-shaped flakes behind cannot move forward, resulting in the front end flakes piling up on the conveyor belt. Moreover, when the fan is used to cool the flakes, the crushing roller cools unevenly, the color is seriously mixed, and the pollution is large, resulting in high production costs, low efficiency, and difficulty in cleaning the machine. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a cooling and crushing device for a tablet press.

[0004] The technical solution of the utility model is implemented as follows: a cooling and crushing device for a tablet press comprises a right clamping plate and a left clamping plate, wherein the right clamping plate and the left clamping plate are connected through an upper crushing roller and a lower crushing roller, teeth are arranged on the outside of the roller body, roller shafts are arranged at both ends of the upper crushing roller and the lower crushing roller, gears A and gears B are arranged on the roller shafts at the right ends of the upper crushing roller and the lower crushing roller, respectively, the gears A and gears B are meshed, a sprocket is arranged on the roller shaft on the left side of the lower crushing roller, the two ends of the upper crushing roller and the lower crushing roller are connected to the right clamping plate and the left clamping plate through the roller shafts, a material receiving plate is arranged below the lower crushing roller, and the upper crushing roller is provided with a material receiving plate. The roller and the lower crushing roller are both provided with hollow cooling chambers, and water channels A and B are respectively provided at the connection between the roller shafts and the roller bodies on both sides of the upper crushing roller and the lower crushing roller, and the inner holes of the roller shafts are communicated with the water channel A, and the water channel A is communicated with the water channel B. Water inlets and water outlets are respectively provided at both ends of the roller shafts, and the water inlets and water outlets are both communicated with the inner holes of the roller shafts at both ends through the roller body cooling water chamber, and the water inlets and water outlets are respectively provided with rotating joints A and rotating joints B, and the connection between the right clamping plate and the roller shaft of the upper crushing roller is provided with bearings A and sliders A, and the connection between the right clamping plate and the roller shaft of the lower crushing roller is provided with bearings B and sliders B, and the sliders B are provided with adjustment wires;

[0005] Preferably, a safety shield support plate is provided above the right clamping plate and the left clamping plate, a pressure plate is provided on the upper ends of the right clamping plate and the left clamping plate, and a spring is provided at the lower end of the pressure plate.

[0006] The beneficial effects of the utility model are as follows: the two shaft ends of the two crushing rollers of the utility model are provided with rotating joints for water inlet and water outlet. During summer production, the water pump is started to cool the cooling water through the upper crushing roller rotating joint along the waterway rapids close to the inner wall of the roller body for cooling, and the water outlet at the other end takes away the warm water with heat, so that the temperatures of the cooling outer surfaces of the upper and lower crushing rollers are consistent, and the hot water is discharged from the terminal shaft hole. The cooling water flows fast in the roller without gas obstruction, the roller surface is cooled evenly, the temperature of the flakes can be quickly reduced, and it is not easy to be entangled on the crushing roller. The size of the crushed flakes is uniform, which greatly improves the work efficiency and product quality, and reduces the equipment failure rate and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0008] Figure 2 It is a schematic diagram of the upper crushing roller of the utility model;

[0009] Figure 3 It is a schematic diagram of the lower crushing roller of the utility model.

[0010] Parts Description: 1. Right splint, 2. Left splint, 3. Slider A, 4. Slider B, 5. Upper crushing roller, 6. Lower crushing roller, 7. Bearing A, 8. Bearing B, 9. Gear A, 10. Gear B, 11. Rotary joint A, 12. Rotary joint B, 13 Spring, 14. Pressure plate, 15. Sprocket, 16. Water channel A, 17. Water channel B, 18. Roller, 19. Water inlet, 20. Water outlet, 21. Teeth, 22. Adjustment wire, 23. Safety shield support plate, 24. Feeding plate, 25. Cooling water chamber. DETAILED DESCRIPTION

[0011] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0012] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0013] See attached Figure 1-3A cooling and crushing device for a tablet press comprises a right clamping plate 1 and a left clamping plate 2, the right clamping plate 1 and the left clamping plate 2 are connected through an upper crushing roller 5 and a lower crushing roller 6, one end of each shaft is provided with a gear A9 and a gear B10, the two gears mesh with each other and are linked through a sprocket 15 at the other end, the sprocket 15 at the shaft end of the lower crushing roller 6 is connected to the chain, the upper crushing roller 5 and the lower crushing roller 6 are respectively connected to the right clamping plate 1 and the left clamping plate 2 at both ends through a roller shaft 18, a hollow cooling water chamber 25 is provided in the upper crushing roller 5 and the lower crushing roller 6, the upper crushing roller 5 and the lower crushing roller 6 have the same structure, and a hollow cooling water chamber 25 is provided in the roller, so that the cooling effect is better, the water channel A16 is located at the connection between the two ends of the roller shaft 18 and the roller body, the inner hole of the roller shaft 18 is communicated with the water channel A16, and the water channel A16 is communicated with the water channel 17, and the roller A water inlet 19 and a water outlet 20 are respectively provided at both ends of the shaft 18. The water inlet 19 and the water outlet 20 are communicated with the inner holes of the roller shaft 18 at both ends through the roller body cooling water chamber 25. The water inlet 19 and the water outlet 20 are both provided with a rotary joint A11 and a rotary joint B12. A material receiving plate 24 is provided under the lower crushing roller 6. Teeth 21 are provided on the outside of the roller body. Bearings A7 and sliders A3 are provided in the right clamping plate 1 and the left clamping plate 2. The lower crushing roller 6 slides up and down in the slideway with the slider B4 and the bearing B8 by the adjusting wire 22 to adjust the center height. A pressure plate 14 is provided on the upper ends of the right clamping plate 1 and the left clamping plate 2. A spring 13 is provided under the pressure plate 14. A rotary joint A11 and a rotary joint B12 are provided on the water inlet 19 and the water outlet 20. A safety shield support plate 23 is provided on the upper ends of the right clamping plate 1 and the left clamping plate 2.

[0014] Specifically, the motor drives the chain to drive the sprocket 15 to mesh with the two side gears A9 and B10 to rotate inward to crush the strip material. The height of the material is achieved by the adjusting wire 22. The crushing rollers 5 and 6 slide up and down in the slideway along with the sliders B4 and A3 and the bearings B8 and A7 by the adjusting wire 22. When the crushing roller has sheet material sticking to the roller, the spring 13 is used to balance the force. The right clamping plate 1 and the left side plate 2 are provided with a pressure plate 14 to control the height of the spring 13. The upper and lower crushing rollers 5 and 6 have water inlets 19 and drains 20 at the two shaft ends, and rotary joints A11 and B12 are installed. During summer production, the water pump is started to cool the cooling water through the upper crushing roller rotary joint A11 along the waterway A16 to cool the roller body wall. The outlet B17 at the other end takes away the warm water with heat, so that the temperature of the cooling outer surfaces of the upper and lower crushing rollers 5 and 6 is consistent, and finally the hot water is discharged from the terminal shaft hole.

[0015] The advantages are that the cooling water flows fast in the roller, the cooling effect is better, there is no gas blockage, the roller surface is cooled evenly, and the roller material is hard, quenched, the teeth are sharp, the finish is high, and the broken flakes are uniform in size, which lays a good foundation for the next process of grinding.

[0016] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope of the utility model according to the technical solution and utility model concept of the utility model, which are all covered by the protection scope of the utility model.

Claims

1. A cooling and crushing device for a tablet press, comprising a right clamping plate (1) and a left clamping plate (2), wherein the right clamping plate (1) and the left clamping plate (2) are connected to each other via an upper crushing roller (5) and a lower crushing roller (6), the outer portion of the roller body being provided with teeth (21), roller shafts being provided at both ends of the upper crushing roller (5) and the lower crushing roller (6), gears A (9) and gears B (10) being provided on the right end roller shafts of the upper crushing roller (5) and the lower crushing roller (6), respectively, the gears A (9) and gears B (10) being meshed with each other, a sprocket wheel (15) being provided on the left end roller shaft of the lower crushing roller (6), the ends of the upper crushing roller (5) and the lower crushing roller (6) being connected to the right clamping plate (1) and the left clamping plate (2) via roller shafts, a material receiving plate (24) being provided below the lower crushing roller (6), characterized in that The upper crushing roller (5) and the lower crushing roller (6) are both provided with hollow cooling chambers. Water channels A (16) and water channels B (17) are respectively provided at the connection points between the roller shafts (18) and the roller bodies on both sides of the upper crushing roller (5) and the lower crushing roller (6). The inner hole of the roller shaft (18) is communicated with the water channel A (16), and the water channel A (16) is communicated with the water channel B (17). The two ends of the roller shaft (18) are respectively provided with water inlets (19) and water outlets (20). The water inlets (19) and water outlets (20) are respectively provided with water inlets (19) and water outlets (21). 0) are connected to the inner holes of the roller shaft (18) at both ends through the roller body cooling water cavity, and the water inlet (19) and the water outlet (20) are respectively provided with a rotary joint A (11) and a rotary joint B (12). The connection between the right clamping plate (1) and the roller shaft of the upper crushing roller (5) is provided with a bearing A (7) and a slider A (3). The connection between the right clamping plate (1) and the roller shaft of the lower crushing roller (6) is provided with a bearing B (8) and a slider B (4), and the slider B (4) is provided with an adjustment wire (22).

2. A cooling and crushing device for a tablet press according to claim 1, characterized in that A safety shield support plate (23) is provided above the right clamping plate (1) and the left clamping plate (2), a pressing plate (14) is provided at the upper end of the right clamping plate (1) and the left clamping plate (2), and a spring (13) is provided at the lower end of the pressing plate (14).