Coal gangue sorting device

By introducing a vibration mechanism into the gangue sorting device, the problem of easy jamming of coal gangue is solved, the work efficiency is improved, and the effective diversion of materials is achieved.

CN222369540UActive Publication Date: 2025-01-21SHOUXIAN ANGU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421030204.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-21
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the existing coal gangue sorting device, coal gangue is prone to stuck in the gaps of the sorting conveyor belt and is not easy to fall, resulting in high manual operation intensity and low working efficiency.

Method used

A gangue sorting device is designed, which uses a vibration mechanism, including a transmission unit and a vibration unit. The transmission unit is used to drive multiple sorting conveyor belts synchronously, and the vibration unit is used to intermittently give vibration force to the sorting conveyor belt to ensure Materials can fall smoothly.

Benefits of technology

Through the design of the vibration mechanism, it can effectively avoid the problem of coal gangue getting stuck in the gap of the sorting conveyor belt, reduce the intensity of manual operation, improve work efficiency, and realize the diversion of materials of different sizes to facilitate subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal gangue sorting device, and relates to the technical field of coal gangue sorting, the coal gangue sorting device comprises a sorting box, the outer wall of one side of the sorting box is provided with a driving motor for providing power for rotation of a sorting conveying belt through a support frame, the sorting conveying belt for sorting materials is arranged in an inner cavity of the sorting box, and the sorting conveying belt is connected with the driving motor. The vibrating mechanism is arranged on the sorting box; the vibration mechanism comprises a transmission unit and a vibration unit; and the transmission unit is used for synchronously driving the plurality of sorting conveying belts to transmit. By arranging the vibrating mechanism, materials of different sizes can be shunted in the material sorting process, subsequent material processing is facilitated, in the shunting process, downward pressure is intermittently applied to the striking rod through transmission of the sorting conveying belt, so that the striking rod intermittently applies vibrating force to the sorting conveying belt, and the sorting conveying belt is prevented from vibrating. And the materials clamped in the gaps of the sorting conveying belt fall, so that the manual operation intensity is reduced, and the working efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal gangue sorting, in particular to a coal gangue sorting device. Background Art

[0002] Coal gangue is solid waste discharged during the coal mining and coal washing processes. It is a black-gray rock with a low carbon content and harder than coal that accompanies the coal seam during the coal formation process. It includes excavation gangue during tunnel excavation, gangue mined from the roof, floor and interlayer during mining, and washed gangue picked out during coal washing. It is used to recycle coal, co-burn coal and gangue to generate electricity, produce chemical products such as crystalline aluminum chloride and water glass, and extract precious and rare metals. It can also be used as a fertilizer.

[0003] In the prior art, it is necessary to separate the gangue of different sizes during the sorting process to facilitate subsequent processing. In the existing sorting operation, the gangue is easily stuck in the gap of the sorting conveyor belt and is not easy to fall. Therefore, the utility model proposes a gangue sorting device. Utility Model Content

[0004] The purpose of the utility model is to provide a coal gangue sorting device in order to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coal gangue sorting device, comprising a sorting box, a sorting conveyor belt for providing power for the rotation of the sorting conveyor belt is installed on one side outer wall of the sorting box through a support frame, a driving motor for sorting materials is arranged in the inner cavity of the sorting box, and a vibration mechanism is arranged on the sorting box;

[0006] The vibration mechanism includes a transmission unit and a vibration unit;

[0007] The transmission unit is used to synchronously drive multiple sorting conveyor belts;

[0008] The vibration unit is used for intermittently giving vibration force to the sorting conveyor belt.

[0009] As a further solution of the utility model: the transmission unit includes a rotating rod, a rotating wheel, a transmission rod, and a stop block;

[0010] The rotating rod is rotatably mounted in the inner cavity of the sorting box and meshes with the inner cavity of the sorting conveyor belt, and the rotating rod is used to drive the sorting conveyor belt to transmit;

[0011] The rotating wheel is fixed to one end of the rotating rod, and the rotating wheel is used to synchronously drive one end of the transmission rod to move circumferentially;

[0012] The transmission rod is eccentrically rotatably connected to the outer wall of the rotating wheel, and the transmission rod is used to synchronously drive the multiple rotating wheels to rotate;

[0013] The stop block is fixed on the outer wall of the rotating rod, and the stop block is used to give a squeezing force to the movable rod during the rotating process.

[0014] As a further solution of the utility model: the vibration unit includes a movable rod, a striking rod, a positioning rod, and a spring;

[0015] The movable rod is vertically slidably installed in the inner cavity of the sorting box, and the movable rod is used to drive the striking rod to move synchronously;

[0016] The striking rod is fixed to the outer wall of the movable rod and extends to the bottom of the sorting conveyor belt, and the striking rod is used to intermittently give vibration force to the sorting conveyor belt;

[0017] The positioning rod is fixed in the inner cavity of the sorting conveyor belt, and the positioning rod is used to provide guidance for the vertical movement of the movable rod;

[0018] The two ends of the spring are respectively clamped on the inner wall of the sorting box and the outer wall of the movable rod, and the spring is used to provide a restoring elastic force for the movable rod.

[0019] As a further solution of the utility model: there are multiple striking rods, and the multiple striking rods are evenly distributed on the outer wall of the movable rod.

[0020] As a further solution of the utility model: the outer wall of the striking rod is in an "L"-shaped structure as a whole, and a roller is rotatably connected to the position where the bottom end of the striking rod contacts the top end of the sorting conveyor belt.

[0021] As a further solution of the utility model: the inner cavity of the sorting box is formed with a slide groove for the movable rod to move vertically, and the cross section of the slide groove is a "convex"-shaped structure.

[0022] As a further solution of the utility model: a force-bearing block is fixed to the outer wall of the movable rod, and the position of the force-bearing block coincides with the rotation trajectory of the resistance block.

[0023] Compared with the prior art, the beneficial effects of the utility model are:

[0024] By setting up a vibration mechanism, materials of different sizes can be diverted during the material sorting process to facilitate subsequent material processing, and in the process of diversion, the transmission of the sorting conveyor belt will also intermittently give downward pressure to the striking rod, so that the striking rod intermittently gives vibration force to the sorting conveyor belt, causing the material stuck in the gap of the sorting conveyor belt to fall, thereby reducing the intensity of manual operation and further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the sorting box of the utility model;

[0027] Figure 3 It is a structural schematic diagram of the vibration mechanism of the utility model.

[0028] In the figure: 1. sorting box; 2. driving motor; 3. sorting conveyor belt; 4. vibration mechanism; 401. rotating rod; 402. rotating wheel; 403. transmission rod; 404. stop block; 405. movable rod; 406. striking rod; 407. positioning rod; 408. spring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-Figure 3 In the embodiment of the utility model, a coal gangue sorting device includes a sorting box 1, a driving motor 2 for providing power for the rotation of a sorting conveyor belt 3 is installed on one side outer wall of the sorting box 1 through a support frame, a sorting conveyor belt 3 for sorting materials is arranged in the inner cavity of the sorting box 1, and a vibration mechanism 4 is arranged on the sorting box 1;

[0031] The vibration mechanism 4 includes a transmission unit and a vibration unit;

[0032] The transmission unit is used to synchronously drive multiple sorting conveyor belts 3;

[0033] The vibration unit is used to intermittently give vibration force to the sorting conveyor belt 3;

[0034] The transmission unit includes a rotating rod 401, a rotating wheel 402, a transmission rod 403, and a stop block 404;

[0035] The rotating rod 401 is rotatably installed in the inner cavity of the sorting box 1 and meshes with the inner cavity of the sorting conveyor belt 3. The rotating rod 401 is used to drive the sorting conveyor belt 3 to transmit;

[0036] The rotating wheel 402 is fixed to one end of the rotating rod 401, and the rotating wheel 402 is used to synchronously drive one end of the transmission rod 403 to move in a circumferential direction;

[0037] The transmission rod 403 is eccentrically rotatably connected to the outer wall of the rotating wheel 402, and the transmission rod 403 is used to synchronously drive the multiple rotating wheels 402 to rotate;

[0038] The stopper 404 is fixed to the outer wall of the rotating rod 401, and the stopper 404 is used to apply a squeezing force to the movable rod 405 during the rotation process;

[0039] The vibration unit includes a movable rod 405, a striking rod 406, a positioning rod 407, and a spring 408;

[0040] The movable rod 405 is vertically slidably installed in the inner cavity of the sorting box 1, and the movable rod 405 is used to drive the striking rod 406 to move synchronously;

[0041] The striking rod 406 is fixed to the outer wall of the movable rod 405 and extends to the bottom of the sorting conveyor belt 3. The striking rod 406 is used to intermittently give vibration force to the sorting conveyor belt 3;

[0042] The positioning rod 407 is fixed to the inner cavity of the sorting conveyor belt 3, and the positioning rod 407 is used to provide guidance for the vertical movement of the movable rod 405;

[0043] Two ends of the spring 408 are respectively clamped on the inner wall of the sorting box 1 and the outer wall of the movable rod 405 , and the spring 408 is used to provide a restoring elastic force for the movable rod 405 to move.

[0044] In this embodiment: through this structure, when the material is poured into the sorting box 1, the material will fall on the sorting conveyor belt 3 on the uppermost layer. By starting the driving motor 2, the driving motor 2 will drive the rotating rod 401 to rotate, and the rotating rotating rod 401 will synchronously drive the sorting conveyor belt 3 to transmit, so as to transport the material. The transported material will fall through the gap between the sorting conveyor belts 3 and contact with the sorting conveyor belt 3 of the next layer. The sorting conveyor belts 3 with different lengths make the sorted materials fall into the collection boxes at different positions, completing the sorting operation of the materials.

[0045] During the rotation of the rotating rod 401, the rotating wheel 402 will be synchronously driven to rotate. The rotating rotating wheel 402 will synchronously drive one end of the transmission rod 403 connected to the eccentric rotation of the outer wall to rotate. The transmission rod 403 rotating at one end will rotate around the axis of the rotating wheel 402, thereby driving the other rotating wheels 402 to rotate, thereby synchronously driving multiple sorting conveyor belts 3 to transport materials. During the rotation of the rotating rod 401, the block 404 fixed on the outer wall will be synchronously driven to rotate clockwise. The block 404 rotating clockwise will contact the protruding force block on the outer wall of the movable rod 405, thereby giving the movable rod 405 a thrust to move upward. 05 is forced to move upward along the outer wall of the positioning rod 407 and give the spring 408 an extrusion force. The striking rod 406 will also move with the movement of the movable rod 405, so that the end of the striking rod 406 is separated from the top of the sorting conveyor belt 3 until the circumferentially rotating stop block 404 is no longer in contact with the outer wall force block of the movable rod 405. At this time, the movable rod 405 will be reset under the elastic force of the spring 408, and the striking rod 406 hits the upper surface of the sorting conveyor belt 3 under the action of the spring 408, so that the sorting conveyor belt 3 vibrates, and the intermittent and uninterrupted striking makes the materials stuck in the gap of the sorting conveyor belt 3 fall down, avoiding material jamming and further improving the work efficiency.

[0046] Please refer to Figure 1-Figure 3 There are multiple striking rods 406, which are evenly distributed on the outer wall of the movable rod 405. The outer wall of the striking rod 406 is in an "L"-shaped structure as a whole. The bottom end of the striking rod 406 is rotatably connected to a roller at a position where it contacts the top of the sorting conveyor belt 3. The inner cavity of the sorting box 1 is formed with a slide groove for the movable rod 405 to move vertically. The cross-section of the slide groove is in a "convex"-shaped structure. A force-bearing block is fixed to the outer wall of the movable rod 405, and the position of the force-bearing block coincides with the rotation trajectory of the stop block 404.

[0047] In this embodiment: through this structure, when the stop block 404 is not in contact with the outer wall force block of the movable rod 405, the bottom end of the striking rod 406 will contact the upper surface of the sorting conveyor belt 3, and the continuously transmitted sorting conveyor belt 3 will contact the roller at the bottom end of the striking rod 406, thereby reducing the friction between the striking rod 406 and the sorting conveyor belt 3.

[0048] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A coal gangue sorting device, comprising a sorting box (1), a driving motor (2) for providing power for the rotation of a sorting conveyor belt (3) being installed on one side outer wall of the sorting box (1) through a support frame, and a sorting conveyor belt (3) for sorting materials being arranged in an inner cavity of the sorting box (1), characterized in that: A vibration mechanism (4) disposed on the sorting box (1); The vibration mechanism (4) comprises a transmission unit and a vibration unit; The transmission unit is used to synchronously drive a plurality of sorting conveyor belts (3) to transmit; The vibration unit is used to intermittently impart vibration force to the sorting conveyor belt (3).

2. A coal gangue sorting device according to claim 1, characterized in that: The transmission unit comprises a rotating rod (401), a rotating wheel (402), a transmission rod (403), and a stop block (404); The rotating rod (401) is rotatably mounted in the inner cavity of the sorting box (1) and meshes with the inner cavity of the sorting conveyor belt (3); the rotating rod (401) is used to drive the sorting conveyor belt (3) to transmit; The rotating wheel (402) is fixed to one end of the rotating rod (401), and the rotating wheel (402) is used to synchronously drive one end of the transmission rod (403) to move in a circumferential direction; The transmission rod (403) is eccentrically rotatably connected to the outer wall of the rotating wheel (402), and the transmission rod (403) is used to synchronously drive the plurality of rotating wheels (402) to rotate; The stopper (404) is fixed to the outer wall of the rotating rod (401), and the stopper (404) is used to apply a squeezing force to the movable rod (405) during the rotation process.

3. A coal gangue sorting device according to claim 2, characterized in that: The vibration unit comprises a movable rod (405), a striking rod (406), a positioning rod (407), and a spring (408); The movable rod (405) is vertically slidably installed in the inner cavity of the sorting box (1), and the movable rod (405) is used to drive the striking rod (406) to move synchronously; The striking rod (406) is fixed to the outer wall of the movable rod (405) and extends to the bottom of the sorting conveyor belt (3), and the striking rod (406) is used to intermittently give vibration force to the sorting conveyor belt (3); The positioning rod (407) is fixed in the inner cavity of the sorting conveyor belt (3), and the positioning rod (407) is used to provide guidance for the vertical movement of the movable rod (405); Two ends of the spring (408) are respectively clamped on the inner wall of the sorting box (1) and the outer wall of the movable rod (405), and the spring (408) is used to provide a restoring elastic force for the movable rod (405).

4. A coal gangue sorting device according to claim 3, characterized in that: The striking rods (406) are provided in a plurality, and the plurality of striking rods (406) are evenly distributed on the outer wall of the movable rod (405).

5. The coal gangue sorting device according to claim 3, characterized in that: The outer wall of the striking rod (406) is in an "L"-shaped structure as a whole, and a roller is rotatably connected to the position where the bottom end of the striking rod (406) contacts the top end of the sorting conveyor belt (3).

6. The coal gangue sorting device according to claim 3, characterized in that: The inner cavity of the sorting box (1) is formed with a slide groove for the movable rod (405) to move vertically, and the cross section of the slide groove is a "convex"-shaped structure.

7. The coal gangue sorting device according to claim 2, characterized in that: A force-bearing block is fixed to the outer wall of the movable rod (405), and the position of the force-bearing block coincides with the rotation trajectory of the stop block (404).