Shaping and correcting tool for slender roller
By designing a slender roller shaping and correction tool including a lower track and an upper track, the rotation of the slender roller to be measured is used to contact the monitoring rod of the calibration dial indicator to monitor its deformation in real time, solving the problem of deformation monitoring in the existing technology. The problem of poor accuracy improves the efficiency and accuracy of correction.
Patent Information
- Application Number
- CN202420205547.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-29
AI Technical Summary
In the existing slender roller shaping and correction tooling, the accuracy of visual deformation monitoring is poor, which affects the accuracy of subsequent corrections.
A plastic correction tool including a lower track and an upper track is designed. Through the arrangement of two sets of lower and upper slides, the rotation of the slender roller to be measured is used to contact the monitoring rod of the calibration dial indicator to monitor its deformation in real time. .
The accuracy of deformation monitoring is improved, the efficiency and accuracy of subsequent correction are ensured, and the problem of insufficient monitoring accuracy in the existing technology is solved.
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Figure CN222369991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slender roller processing, in particular to a slender roller shaping and correction tool. Background Art
[0002] In the production process of the slender roller, the high temperature during the welding process causes the structural parts to deform, so a shaping and correction tooling device is needed to shape and correct the deformed slender roller;
[0003] After searching, the application with patent number CN202120658658.7 discloses a tooling device for shaping and correcting welding parts, including at least one feeding mechanism for the welding structure to enter, at least one material return mechanism arranged opposite to the feeding mechanism, at least one thrust correction mechanism arranged between the feeding mechanism and the material return mechanism, and a conveying channel for conveying welding structure parts, the left and right ends of the conveying channel are respectively connected to the feeding mechanism and the material return mechanism, the welding structure parts move along the length extension direction of the conveying channel, and the thrust correction mechanism applies thrust to the welding structure parts to correct the welding structure parts;
[0004] The above application documents perform thrust correction on the slender roller by setting various components. Before the slender roller is corrected, its deformation needs to be detected. The existing method is generally manual detection, and the visual inspection method has limited effect and low accuracy.
[0005] Therefore, we proposed a slender roller shaping and correction tooling. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a slender roller shaping and correction tool, which solves the problem that the poor accuracy of visual deformation monitoring of the prior device affects subsequent correction.
[0007] To achieve the above purpose, the utility model is implemented by the following technical solutions: a slender roller shaping and correction tool, comprising a lower track and an upper track above it, the top side sliding sleeve of the lower track is provided with two groups of lower slide seats, the top side of the two groups of lower slide seats are provided with slender rollers to be tested, and the slender rollers to be tested are composed of roller columns and studs at both ends thereof;
[0008] An upper slide seat is slidably sleeved on the top side of the upper track, and a correction dial indicator located on the top side of the elongated roller to be measured is fixedly connected to the outer wall of the upper slide seat.
[0009] Preferably, the monitoring rod end at the bottom side of the calibration dial gauge is in close contact with the outer wall of the elongated roller to be measured;
[0010] When the slender roller to be measured rotates, its outer side deformation may cause the monitoring rod to move, thereby affecting the subsequent correction efficiency.
[0011] Preferably, a correction rod located above the slender roller to be measured is mounted on the outer wall of the upper track, and a semi-annular sleeve-shaped arc clip that matches the specifications of the slender roller to be measured is fixedly mounted on the bottom of the correction rod;
[0012] Among them, the setting of the correction rod and the arc clamp at the bottom side can press and limit the slender roller to be tested below from the top side, thereby ensuring the stability of the slender roller to be tested during detection.
[0013] Preferably, the outer wall of the upper track is fixedly connected with a correction rod via a swivel seat;
[0014] The setting of the rotating seat facilitates driving the correction rod and the arc clamp on the bottom side to rotate, thereby ensuring the press-fitting and limiting effect on the slender roller to be tested on the bottom side.
[0015] Preferably, a baffle is fixedly mounted on the top of the lower sliding seat, and two groups of bearing wheels are fixedly mounted on the outer side wall of the baffle, the bearing wheels being opposite to each other and having their top sides in close contact with the outer wall of the elongated roller to be tested;
[0016] The arrangement of the two sets of bearing wheels facilitates the free rotation of the elongated roller to be tested on the top side, thereby facilitating the use of its own rotation to achieve the effect of real-time monitoring of its deformation.
[0017] Preferably, a semicircular groove matching the specification of the stud is formed on the top of the baffle, and the outer wall of the baffle is closely attached to the end wall of the elongated roller to be tested;
[0018] Preferably, a rangefinder located between two sets of lower slide seats is fixedly mounted on the outer wall of the baffle;
[0019] The arrangement of the distance meter and its top baffle plate can monitor the length of the elongated roller to be measured clamped therebetween.
[0020] The utility model provides a slender roller shaping and correction tool. It has the following beneficial effects:
[0021] The slender roller shaping and correction tooling, through the arrangement of the lower track and the components on the top side thereof, can place the slender roller to be measured through two sets of lower slide seats, and rotate the slender roller to be measured so that its peripheral side surface is constantly in contact with the monitoring rod on the bottom side of the correction dial indicator, thereby being able to monitor the specific deformation of the slender roller to be measured, so as to facilitate shaping and correction thereof in cooperation with subsequent correction components, thereby ensuring the accuracy of monitoring, and solving the problem that the poor accuracy of visual deformation monitoring of existing devices affects subsequent correction. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the structure of the utility model from the side;
[0024] Figure 3 This is a schematic diagram of the structure of the lower slide seat of the utility model;
[0025] Figure 4 For this utility model Figure 1 Schematic diagram of the structure enlarged at point A in the middle.
[0026] In the figure: 1, lower track; 2, upper track; 3, slender roller to be measured; 4, calibration dial indicator; 5, upper slide seat; 6, lower slide seat; 61, bearing wheel; 62, baffle; 7, calibration rod; 8, arc card; 9, distance meter. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-4 The embodiment of the utility model provides a technical solution: a slender roller shaping and correction tool, comprising a lower track 1 and an upper track 2 above the lower track, the top side of the lower track 1 is slidably sleeved with two groups of lower seats 6, the top sides of the two groups of lower seats 6 are placed with slender rollers 3 to be tested, and the slender rollers 3 to be tested are composed of roller columns and studs at both ends thereof; the top side of the upper track 2 is slidably sleeved with an upper slide 5, and the outer wall of the upper slide 5 is fixedly connected with a correction dial gauge 4 located on the top side of the slender roller 3 to be tested;
[0029] Among them, the slender roller shaping and correction tooling, through the arrangement of the lower track 1 and the components on the top side thereof, can place the slender roller 3 to be tested through two sets of lower slide seats 6, and by rotating the slender roller 3 to be tested, make its peripheral side surface constantly contact with the monitoring rod on the bottom side of the correction dial indicator 4, thereby being able to monitor the specific deformation of the slender roller 3 to be tested, so as to facilitate the shaping and correction of the slender roller 3 in cooperation with the subsequent correction components, thereby ensuring the accuracy of the monitoring, and solving the problem that the poor accuracy of the visual deformation monitoring of the existing device affects the subsequent correction.
[0030] Embodiment 2:
[0031] The monitoring rod end at the bottom side of the calibration dial gauge 4 is tightly attached to the outer wall of the slender roller 3 to be measured; wherein, when the slender roller 3 to be measured rotates, its outer side deformation may cause the monitoring rod to move, thereby affecting the subsequent calibration efficiency.
[0032] A correction rod 7 is mounted on the outer wall of the upper rail 2 and is located above the slender roller 3 to be tested. An arc clip 8 in the shape of a semi-annular sleeve and adapted to the specifications of the slender roller 3 to be tested is fixedly mounted on the bottom of the correction rod 7. The correction rod 7 and the arc clip 8 on its bottom side are configured to press-fit and limit the slender roller 3 to be tested below from the top side, thereby ensuring the stability of the slender roller 3 to be tested during testing.
[0033] The outer wall of the upper rail 2 is fixedly connected with a correction rod 7 via a swivel seat; wherein, the setting of the swivel seat facilitates driving the correction rod 7 and the arc clamp 8 on the bottom side to rotate, thereby ensuring the press-fit limiting effect on the slender roller 3 to be measured on the bottom side.
[0034] A baffle plate 62 is fixedly installed on the top of the lower sliding seat 6, and two groups of bearing wheels 61 are fixedly installed on the outer wall of the baffle plate 62, which are positioned opposite to each other and whose top sides are tightly attached to the outer wall of the slender roller 3 to be measured; wherein, the arrangement of the two groups of bearing wheels 61 facilitates the free rotation of the slender roller 3 to be measured on its top side, and then can facilitate the use of its own rotation to achieve the effect of real-time monitoring of its deformation.
[0035] A semicircular groove matching the specification of the stud is provided on the top of the baffle 62, and the outer wall of the baffle 62 is tightly attached to the end wall of the slender roller 3 to be measured; a distance meter 9 located between the two sets of lower slide seats 6 is fixedly mounted on the outer wall of the baffle 62; wherein, the setting of the distance meter 9 and its top side baffle 62 can monitor the length of the slender roller 3 to be measured clamped therebetween.
[0036] The working principle and use process of the utility model are as follows: when the device is required to work, the correction rod 7 is rotated upward, and the slender roller 3 to be measured is placed on the lower and rear two groups of sliding seats 6, and then released, so that the arc clamp 8 on the bottom side is tightly attached to the top side of the slender roller 3 to be measured, and the inner wall of the baffle 62 is tightly attached to the two end walls of the slender roller 3 to be measured, and the length is detected by the distance meter 9, and finally the slender roller 3 to be measured is rotated, and the deformation of the slender roller 3 to be measured is detected by the correction dial indicator 4, so as to facilitate subsequent correction.
[0037] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A slender roller shaping and correction tool, characterized in that: It comprises a lower track (1) and an upper track (2) above it, wherein the top side of the lower track (1) is slidably sleeved with two groups of lower slide seats (6), and the top sides of the two groups of lower slide seats (6) are provided with slender rollers (3) to be tested, wherein the slender rollers (3) to be tested are composed of roller columns and studs at both ends thereof; An upper slide seat (5) is slidably mounted on the top side of the upper rail (2), and a correction dial gauge (4) located on the top side of the elongated roller (3) to be measured is fixedly connected to the outer wall of the upper slide seat (5).
2. The elongated roller shaping and correction tool according to claim 1, characterized in that: The monitoring rod end at the bottom side of the calibration dial gauge (4) is tightly attached to the outer wall of the elongated roller (3) to be measured.
3. The elongated roller shaping and correction tool according to claim 1, characterized in that: The outer wall of the upper track (2) is provided with a correction rod (7) located above the slender roller (3) to be measured, and the bottom of the correction rod (7) is fixedly provided with an arc clip (8) in the shape of a semi-annular sleeve and matching the specifications of the slender roller (3) to be measured.
4. The elongated roller shaping and correction tool according to claim 1, characterized in that: The outer wall of the upper track (2) is fixedly connected to a correction rod (7) via a swivel seat.
5. The elongated roller shaping and correction tool according to claim 1, characterized in that: A baffle (62) is fixedly mounted on the top of the lower sliding seat (6), and two groups of bearing wheels (61) are fixedly mounted on the outer side wall of the baffle (62), which are positioned opposite to each other and whose top side surfaces are in close contact with the outer wall of the elongated roller (3) to be measured.
6. The elongated roller shaping and correction tool according to claim 5, characterized in that: A semicircular groove matching the specifications of the stud is formed on the top of the baffle plate (62), and the outer wall of the baffle plate (62) is tightly attached to the end wall of the elongated roller (3) to be tested.
7. The elongated roller shaping and correction tool according to claim 5, characterized in that: A distance meter (9) located between two sets of lower slide seats (6) is fixedly mounted on the outer wall of the baffle (62).
Citation Information
Patent Citations
Tool device for shaping and correcting welding part
CN216297557U