Loudspeaker mesh machining base jig
By designing the horn mesh processing base jig, using a combination of a pneumatic cylinder and a pressing ring to position and punch the horn, and using a heating plate to heat the horn during the punching process, the displacement and cracking of the horn during the hole opening process was solved. solve the problem and achieve improvements in punching accuracy and speaker production quality.
Patent Information
- Application Number
- CN202421075329.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the prior art, the horn is prone to displacement during the opening process, resulting in inaccurate punching, and the greater impulse during punching can easily cause the horn made of plastic material to crack, affecting the processing quality.
A speaker mesh processing base jig is designed, which uses a combination of a pneumatic cylinder and a pressing ring to achieve effective positioning and punching operations of the speaker through the compression of the spring. During the punching process, a heating plate is used to heat the speaker. Avoid cracking.
Through effective positioning and heating treatment, the displacement and cracking of the horn during the punching process are avoided, ensuring the accuracy of punching and the production quality of the horn.
Smart Images

Figure CN222370109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speaker processing, in particular to a speaker mesh processing base fixture. Background Art
[0002] A speaker is a common audio device, usually composed of one or more sound units and a magnet. During the speaker processing, it is often necessary to open mesh holes in the speaker, so a jig is needed to fix it to avoid displacement of the speaker during the opening process.
[0003] A Chinese patent with announcement number CN209897278U discloses a speaker mesh processing base jig, which includes a processing base and a speaker mesh insert, the speaker mesh insert is provided with a positioning boss, the processing base is provided with a positioning groove matching the positioning boss, the positioning boss is installed in the positioning groove to achieve precise positioning of the speaker mesh insert and the processing base; the speaker mesh processing base jig of the utility model can effectively solve the problem of deviation of the speaker mesh insert and greatly reduce the processing cost.
[0004] In the prior art, the speaker cannot be effectively positioned, which can easily cause the speaker to shift during the punching process, thereby failing to ensure the accuracy of the punching. At the same time, when punching, the large impact force can easily cause the plastic speaker to crack, thereby affecting the processing quality. Therefore, a speaker mesh processing base jig is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised by the above-mentioned background technology, the utility model proposes a speaker mesh processing base fixture.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model described in the utility model is a speaker mesh processing base fixture, including a base; support columns are welded at the four corners of the bottom of the base, an L-shaped plate is fixedly connected to the base, a first pneumatic cylinder is installed on the top of the L-shaped plate, the working end of the first pneumatic cylinder is equipped with a first pneumatic rod, the bottom end of the first pneumatic rod is fixedly connected to a mounting seat, a stamping die is installed on the mounting seat, both sides of the mounting seat are fixedly connected to fixing plates, rod holes are opened on the two fixing plates, lifting rods are inserted in the two rod holes, the bottom ends of the two lifting rods are fixedly connected with pressing rings, and the tops of the two lifting rods are fixedly connected to the bottom ends of the two lifting rods. The ends are fixedly connected with anti-drop caps, a spring is fixedly connected between the anti-drop cap and the fixed plate, and the spring is sleeved on the lifting rod. When punching the speaker, the speaker is sleeved on the support seat, and the first pneumatic cylinder is started to make the first pneumatic rod drive the stamping die and the pressing ring to move vertically downward, and the pressing ring will contact the top of the speaker first. As the stamping die moves downward, the spring is compressed by force. When the stamping die moves down to fit with the opening die, the punching operation is completed. The speaker body can be effectively positioned by the pressing ring and the supporting air cushion inside the speaker, thereby avoiding the displacement of the speaker during the punching process, thereby ensuring the accuracy of the punching.
[0007] Preferably, a through groove is provided on the side wall of the L-shaped plate, a support plate is installed on the L-shaped plate, a second pneumatic cylinder is installed on the support plate, the active end of the second pneumatic cylinder is equipped with a second pneumatic rod, the other end of the second pneumatic rod passes through the through groove and is fixedly connected to a fixing frame, a heating plate is installed on the fixing frame, during the punching process, the second pneumatic cylinder is started to make the second pneumatic rod drive the heating plate of the fixing frame to move until the heating plate moves to contact with the top of the speaker, thereby heating the speaker, after heating, the second pneumatic cylinder is started again to make the heating plate away from the speaker body, so as not to hinder the punching operation, and at the same time, heating by the heating plate can avoid the stamping cracking of the speaker made of plastic material, thereby ensuring the production quality of the speaker.
[0008] Preferably, three support rods are fixedly connected to the top of the base, and the top ends of the three support rods are fixedly connected to a support seat. The outer surface of the support seat is covered with a support air cushion. A through hole is opened on the top of the support seat, and an opening mold is fixed in the through hole. The stamping mold is arranged directly above the opening mold, and the fixing frame can pass smoothly in the through groove. When using the device, by setting the support seat 18 and the support air cushion, the speaker body can be effectively fixed in cooperation with the pressing ring.
[0009] The utility model is beneficial in that:
[0010] 1. When punching a horn, the utility model sets the horn on the support seat, starts the first pneumatic cylinder, and makes the first pneumatic rod drive the punching die and the pressing ring to move vertically downward. The pressing ring will contact the top of the horn first. As the punching die moves downward, the spring is compressed. Through the pressing ring and the supporting air cushion inside the horn, the horn body can be effectively positioned, thereby avoiding the displacement of the horn during the punching process, thereby ensuring the accuracy of the punching;
[0011] 2. During the punching process, the utility model starts the second pneumatic cylinder, so that the second pneumatic rod drives the fixed frame heating plate to move until the heating plate moves to contact the top of the speaker, thereby heating the speaker. After heating, the second pneumatic cylinder is started again to keep the heating plate away from the speaker body so as not to hinder the punching operation. At the same time, heating by the heating plate can avoid the plastic speaker from being cracked by stamping, thereby ensuring the production quality of the speaker. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0013] Figure 1 It is a schematic diagram of the overall main view three-dimensional structure;
[0014] Figure 2 It is a schematic diagram of the three-dimensional structure of the punching component;
[0015] Figure 3 It is a schematic diagram of the cutaway three-dimensional structure of the speaker;
[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the support component;
[0017] Figure 5 It is a schematic diagram of the three-dimensional structure of the heating mechanism.
[0018] In the figure: 1. base; 2. L-shaped plate; 3. first pneumatic cylinder; 4. first pneumatic rod; 5. mounting seat; 6. stamping die; 7. fixing plate; 8. lifting rod; 9. pressing ring; 10. spring; 11. through groove; 12. support plate; 13. second pneumatic cylinder; 14. second pneumatic rod; 15. fixing frame; 16. heating plate; 17. support rod; 18. support seat; 19. opening die; 20. supporting air cushion. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 As shown, a speaker mesh processing base fixture comprises a base 1; support columns are welded at the four corners of the bottom of the base 1, an L-shaped plate 2 is fixedly connected to the base 1, a first pneumatic cylinder 3 is installed on the top of the L-shaped plate 2, a first pneumatic cylinder 3 is installed on the action end of the first pneumatic cylinder 3, a mounting seat 5 is fixedly connected to the bottom end of the first pneumatic rod 4, a stamping die 6 is installed on the mounting seat 5, a fixing plate 7 is fixedly connected to both sides of the mounting seat 5, rod holes are opened on the two fixing plates 7, lifting rods 8 are inserted in the two rod holes, the bottom ends of the two lifting rods 8 are fixedly connected with pressing rings 9, the top ends of the two lifting rods 8 are fixedly connected with anti-drop caps, and the anti-drop caps are fixedly connected to the fixing plates 7. A spring 10 is connected, and the spring 10 is sleeved on the lifting rod 8; when punching the speaker, the speaker is sleeved on the support seat 18, and the first pneumatic cylinder 3 is started, so that the first pneumatic rod 4 drives the stamping die 6 and the pressing ring 9 to move vertically downward, and the pressing ring 9 will contact the top of the speaker first. As the stamping die 6 moves downward, the spring 10 is compressed. When the stamping die 6 moves down to fit with the opening die 19, the punching operation is completed. The speaker body can be effectively positioned through the pressing ring 9 and the supporting air cushion 20 inside the speaker, thereby avoiding the displacement of the speaker during the punching process, thereby ensuring the accuracy of the punching.
[0021] See also Figure 5 As shown, a through slot 11 is provided on the side wall of the L-shaped plate 2, a support plate 12 is installed on the L-shaped plate 2, a second pneumatic cylinder 13 is installed on the support plate 12, an active end of the second pneumatic cylinder 13 is equipped with a second pneumatic rod 14, the other end of the second pneumatic rod 14 passes through the through slot 11 and is fixedly connected to a fixing frame 15, a heating plate 16 is installed on the fixing frame 15; during the punching process, the second pneumatic cylinder 13 is started, so that the second pneumatic rod 14 drives the fixing frame 15 and the heating plate 16 to move until the heating plate 16 moves to contact with the top of the speaker, so that the speaker can be heated, after heating, the second pneumatic cylinder 13 is started again, so that the heating plate 16 is away from the speaker body, so as not to hinder the punching operation, and at the same time, heating by the heating plate 16 can avoid the plastic material from being stamped and cracked, thereby ensuring the production quality of the speaker.
[0022] See also Figure 3-4As shown, three support rods 17 are fixedly connected to the top of the base 1, and a support seat 18 is fixedly connected to the top of the three support rods 17. The outer surface of the support seat 18 is covered with a support air cushion 20. A through hole is opened on the top of the support seat 18, and an opening mold 19 is fixed in the through hole. The stamping mold 6 is arranged just above the opening mold 19, and the fixing frame 15 can pass smoothly in the through groove 11. When using the device, by setting the support seat 18 and the support air cushion 20, the speaker body can be effectively fixed in cooperation with the pressing ring 9.
[0023] Working principle: In the prior art, the speaker cannot be effectively positioned, which may cause the speaker to shift during the hole opening process, thereby failing to ensure the accuracy of punching. At the same time, due to the large impact force during punching, the speaker made of plastic may crack, thereby affecting the processing quality. Therefore, a speaker mesh processing base fixture is proposed to address the above problems. When punching the speaker, the speaker is mounted on the support seat 18, and the first pneumatic cylinder 3 is started to drive the first pneumatic rod 4 to move the stamping die 6 and the pressing ring 9 vertically downward. The pressing ring 9 will first contact the top of the speaker. As the stamping die 6 moves downward, the spring 10 is compressed. When the stamping die 6 moves downward to fit the opening die 19, the punching operation is completed. The speaker body can be effectively positioned through the pressing ring 9 and the supporting air cushion 20 inside the speaker, thereby avoiding the displacement of the speaker during the punching process, thereby ensuring the accuracy of the punching.
[0024] During the punching process, the second pneumatic cylinder 13 is started, so that the second pneumatic rod 14 drives the fixing frame 15 and the heating plate 16 to move until the heating plate 16 moves to contact the top of the speaker, thereby heating the speaker. After heating, the second pneumatic cylinder 13 is started again to keep the heating plate 16 away from the speaker body so as not to interfere with the punching operation. At the same time, heating by the heating plate 16 can avoid the plastic speaker from being cracked by stamping, thereby ensuring the production quality of the speaker.
[0025] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A speaker mesh processing base fixture, characterized by: The invention comprises a base (1); support columns are welded at the four corners of the bottom of the base (1); an L-shaped plate (2) is fixedly connected to the base (1); a first pneumatic cylinder (3) is installed on the top of the L-shaped plate (2); a first pneumatic rod (4) is installed on the action end of the first pneumatic cylinder (3); a mounting seat (5) is fixedly connected to the bottom end of the first pneumatic rod (4); a stamping die (6) is installed on the mounting seat (5); fixed plates (7) are fixedly connected to both sides of the mounting seat (5); rod holes are opened on the two fixed plates (7); lifting rods (8) are inserted into the two rod holes; pressing rings (9) are fixedly connected to the bottom ends of the two lifting rods (8); anti-drop caps are fixedly connected to the top ends of the two lifting rods (8); a spring (10) is fixedly connected between the anti-drop cap and the fixed plate (7); and the spring (10) is sleeved on the lifting rod (8).
2. A speaker mesh processing base fixture according to claim 1, characterized in that: A through groove (11) is provided on the side wall of the L-shaped plate (2), a support plate (12) is mounted on the L-shaped plate (2), and a second pneumatic cylinder (13) is mounted on the support plate (12).
3. A speaker mesh processing base fixture according to claim 2, characterized in that: The working end of the second pneumatic cylinder (13) is equipped with a second pneumatic rod (14), and the other end of the second pneumatic rod (14) passes through the through slot (11) and is fixedly connected to a fixing frame (15), and a heating plate (16) is installed on the fixing frame (15).
4. The speaker mesh processing base fixture according to claim 1, characterized in that: Three support rods (17) are fixedly connected to the top of the base (1), and support seats (18) are fixedly connected to the top ends of the three support rods (17).
5. A speaker mesh processing base fixture according to claim 4, characterized in that: The outer surface of the support seat (18) is provided with a support air cushion (20), and the top of the support seat (18) is provided with a through hole, in which an opening mold (19) is fixed.
6. The speaker mesh processing base fixture according to claim 1, characterized in that: The punching die (6) is arranged directly above the opening die (19), and the fixing frame (15) can smoothly pass through the through groove (11).
Citation Information
Patent Citations
Horn mesh machining base jig
CN209897278U