Automatic dry material distributing device for tundish working layer
By designing an automatic dry material distribution device for the working layer of the tundish, the problems of low efficiency, high safety risks, and harsh environment in the dry material knotting process have been solved, achieving a precise material discharging, safe and efficient working environment, and reducing labor intensity. and material waste.
Patent Information
- Application Number
- CN202420909511.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The dry material knotting process of the middle tundra working layer has low work efficiency, high coordination and coordination among multiple people, and the lifting can or tons of bags has the risk of falling and injuring people, the inability to accurately discharge materials, the operation site environment is harsh, and the labor intensity is high , major problem of waste of materials.
Design an automatic dry material distribution device for the working layer of the tundish, including two sets of parallel walking alignment devices, a silo installation platform, a silo and a support column. The silo is equipped with a bag unpacking device, a material segregation prevention device and a dust removal device. The discharge port is connected to the hose and discharge valve.
Through the automatic cloth device, work efficiency is improved, lifting safety risks are eliminated, accurate material discharging is achieved, the working environment is improved, and labor intensity and material waste are reduced.
Smart Images

Figure CN222370363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting equipment, in particular to an automatic dry material distribution device for a tundish working layer. Background Art
[0002] The tundish is an important equipment in the continuous casting process of steelmaking. At present, most of the dry material knotting processes on the working layer of the tundish have the following disadvantages: the traditional crane is used to hang the material tank or ton bag, and the personnel on the job cooperate with the discharge method to fill the working layer to complete the knotting process. It has the disadvantages of low work efficiency, high coordination and cooperation among multiple people, risk of falling objects injuring people during the lifting of the material tank or ton bag, inability to achieve accurate discharge, poor working environment, high labor intensity, and large waste of materials. Utility Model Content
[0003] In view of the above problems, the utility model provides an automatic dry material distributing device for a tundish working layer.
[0004] The purpose of the utility model can be achieved by the following scheme:
[0005] The utility model provides an automatic dry material distributing device for a tundish working layer, comprising: two sets of parallel walking alignment devices, a silo installation platform, a silo and a support column;
[0006] At least two support columns are arranged on the upper part of each group of the walking and positioning devices to support the silo installation platform;
[0007] The upper feed port of the silo is provided with a bag unpacking device, the middle is provided with a material segregation prevention device, the lower discharge port is connected with a hose, and the end of the hose is provided with a discharge valve;
[0008] The silo mounting platform is provided with a dust collector, the side wall of the silo is provided with a dust recovery port, and the dust collector is connected to the dust recovery port.
[0009] Furthermore, the bag opening device is an inverted cone bag breaker.
[0010] Furthermore, the inverted cone bag breaker includes four triangular steel plates distributed in a cross shape.
[0011] Furthermore, the material anti-segregation device is a screen.
[0012] Furthermore, it also includes: a driving motor.
[0013] Furthermore, at least two rollers are provided at the bottom of each group of the walking and positioning devices, and the rollers are driven by the driving motor.
[0014] Furthermore, the silo mounting platform is a steel frame structure.
[0015] Furthermore, two rows of silos are installed on the silo installation platform.
[0016] Furthermore, the number of the silos in each row is 3.
[0017] Furthermore, four support columns are arranged on the upper part of each group of the walking and positioning devices to support the silo installation platform.
[0018] Compared with the prior art, this application has the following beneficial effects:
[0019] The utility model improves the working environment of the post by arranging a bag unpacking device and a material anti-segregation device in the silo and arranging a dust collector in conjunction with the silo, making the working site cleaner and tidier, recovering dust in time, reducing the consumption of dry materials and solving the problem of material segregation. The walking alignment device can improve work efficiency, eliminate the safety risks of hoisting in the process of employees releasing materials, and reduce the labor intensity of employees.
[0020] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 A schematic diagram of an automatic dry material distribution device for a tundish working layer in an embodiment of the utility model is shown;
[0023] In the figure, 1-travel alignment device, 2-discharging valve, 3-bin, 4-dust recovery port, 5-bag unpacking device. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides an automatic dry material feeding device for a tundish working layer, comprising: two sets of parallel walking alignment devices 1, a silo installation platform, a silo 3 and a support column;
[0026] At least two support columns are arranged on the upper part of each group of the walking and positioning devices 1 to support the silo installation platform;
[0027] The upper feed port of the silo 3 is provided with a bag unpacking device 5, the middle is provided with a material segregation prevention device, the lower discharge port is connected with a hose, and the end of the hose is provided with a discharge valve 2;
[0028] The silo mounting platform is provided with a dust collector, the side wall of the silo 3 is provided with a dust recovery port 4, and the dust collector is connected to the dust recovery port 4.
[0029] The utility model improves the working environment of the post by arranging a bag unpacking device and a material anti-segregation device in the silo and arranging a dust collector in conjunction with the silo, making the working site cleaner and tidier, recovering dust in time, reducing the consumption of dry materials and solving the problem of material segregation. The walking alignment device can improve work efficiency, eliminate the safety risks of hoisting in the process of employees releasing materials, and reduce the labor intensity of employees.
[0030] The following is a specific combination Figure 1 , the structure of an automatic dry material distributing device for the working layer of a tundish provided by the utility model is described.
[0031] The automatic material distribution device provided by the utility model also includes a driving motor, two sets of walking and positioning devices 1 are arranged in parallel, at least two rollers are arranged at the lower part of the walking and positioning devices 1, and at least two rollers are controlled and driven by the driving motor. In the production workshop, the automatic material distribution device is used in conjunction with a track for at least two rollers of the walking and positioning devices 1 to travel.
[0032] In combination with the embodiment of the utility model, a support column is arranged between the walking alignment device 1 and the silo installation platform for supporting the silo installation platform. At least two support columns are arranged on the upper part of each group of walking alignment devices 1 for supporting the silo installation platform.
[0033] In a preferred embodiment, the silo mounting platform is a steel frame structure, which has high strength and stability.
[0034] In conjunction with the embodiment of the utility model, two rows of silos 3 are installed on the silo installation platform. In a specific embodiment, refer to Figure 1 , the number of silos 3 in each row is 3.
[0035] In order to better support the silo installation platform, when there are three silos 3 in each row, four support columns are arranged on the upper part of each group of walking alignment devices 1 to support the silo installation platform. Preferably, the support columns are arranged at intervals from the silos 3.
[0036] In combination with the embodiment of the utility model, a bag unpacking device 5 is provided at the upper feed port of the silo 3, wherein the bag unpacking device 5 is an inverted cone bag breaker. The inverted cone bag breaker includes four triangular steel plates distributed in a cross shape, and a relatively sharp blade is provided on the outer edge of the triangular steel plate, and the bag unpacking is realized by using the relatively sharp blade.
[0037] In combination with the embodiment of the utility model, a material anti-segregation device is provided in the middle part of the silo 3. The material anti-segregation device is a screen, which has the function of screening out impurities and evenly distributing the material. It can solve the material segregation problem caused when the material is directly unloaded from the material tank or ton bag, and make the quality of the knotted intermediate bag working layer more stable.
[0038] In combination with the embodiment of the utility model, the lower discharge port of the silo 3 is connected with a hose, and a discharge valve 2 is arranged at the end of the hose. The employee can operate the discharge valve 2 and use the hose to fill the dry material into the middle ladle working layer for knotting, which can reduce the material waste caused by knotting the working layer, reduce the operating cost, reduce the labor intensity of the workers, and improve the working efficiency.
[0039] In combination with the embodiment of the utility model, the silo installation platform is provided with a dust collector (not shown in the figure), the side wall of the silo 3 is provided with a dust recovery port 4, and the dust collector is connected to the dust recovery port 4. When the dry material is hoisted to the silo 3, the dust collector is started, and the dust generated when the bag is automatically unpacked is collected into the dust collector through the dust recovery port 4; after the tundish is tied, the dust collector is closed, and the dust in the dust collector is recovered to the silo 3. It can not only improve the working environment, but also collect dust materials, reducing waste and consumption.
[0040] In combination with the embodiment of the utility model, the utility model provides a working process of an automatic dry material feeding device for a tundish working layer as follows:
[0041] (1) Place the tundish that needs to be knotted at the knotting construction station and install the inner tube membrane in the right position.
[0042] (2) Use the on-site crane to lift the dry material to the silo 3, and use the bag unpacking device 5 to realize the automatic filling function. The material anti-segregation device installed inside the silo 3 evenly places the dry material in the silo 3. During this period, the dust collector is started, and the dust generated during the automatic bag unpacking is collected and collected into the dust collector through the dust recovery port 4. This process uses a crane to cooperate with the automatic material distribution device to complete the material discharge, which can eliminate the safety risks of lifting in the manual material discharge process and reduce the labor intensity of employees; eliminate the problem of dust that is easy to generate during on-site material discharge, improve the job environment, and make the work site cleaner and tidier; dust is recovered in time to reduce dry material consumption and reduce the company's operating costs; solve the material segregation problem caused by the direct unloading of materials from the material tank or ton bag, and make the quality of the knotted middle bag working layer more stable.
[0043] (3) Start the walking alignment device 1 of the automatic material placing device, and move the automatic material placing device to the knotting construction position for precise alignment. This can eliminate the safety risk of material hoisting collapse during the knotting work layer operation of the workers; realize the automatic precise alignment function of the tundish, and improve the work efficiency.
[0044] (4) The staff is located on the platform above the walking alignment device 1, manually operates the discharge valve 2, and uses a hose to fill the dry material into the working layer of the tundish for knotting. This can achieve the effect of filling the working layer in small quantities and multiple times, reducing material waste caused by knotting the working layer; reducing the company's operating costs; making it easier for employees to operate the equipment, reducing the labor intensity of employees, and improving work efficiency.
[0045] (5) After the tundish is tied, the dust collector is closed, the dust material in the dust collector is recovered to the silo 3, the walking alignment device 1 is started, and the automatic material distribution device is returned to the parking area to wait for the next step. Since dust is also a material, the collected dust material can be reused, which reduces the consumption of dry materials and reduces the company's operating costs.
[0046] The automatic material placing device provided by the embodiment of the utility model can realize accurate material placing, eliminate material waste, solve the problem of environmental pollution on the work site, avoid the safety hazard of hanging objects falling and injuring people when tying the working layer, and at the same time optimize the post personnel, reduce labor intensity, improve work efficiency, and reduce material waste.
[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic dry material feeding device for the working layer of a tundish, characterized in that: It comprises: two sets of parallel walking alignment devices (1), a silo installation platform, a silo (3) and a support column; At least two support columns are arranged on the upper part of each group of the walking alignment devices (1) for supporting the silo installation platform; The upper feed port of the silo (3) is provided with a bag unpacking device (5), the middle is provided with a material segregation prevention device, the lower discharge port is connected with a hose, and the end of the hose is provided with a discharge valve (2); The silo mounting platform is provided with a dust collector, the side wall of the silo is provided with a dust recovery port, and the dust collector is connected to the dust recovery port.
2. The device according to claim 1, characterized in that The bag unpacking device (5) is an inverted cone-shaped bag breaker.
3. The device according to claim 2, characterized in that The inverted cone bag breaker comprises four triangular steel plates distributed in a cross shape.
4. The device according to claim 1, characterized in that The material anti-segregation device is a screen.
5. The device according to claim 1, characterized in that Also includes: a drive motor.
6. The device according to claim 5, characterized in that At least two rollers are arranged at the bottom of each group of the walking alignment devices (1), and the rollers are driven by the driving motor.
7. The device according to claim 1, characterized in that The silo installation platform is a steel frame structure.
8. The device according to claim 7, characterized in that Two rows of silos (3) are installed on the silo installation platform.
9. The device according to claim 8, characterized in that The number of the silos (3) in each row is 3.
10. The device according to claim 9, characterized in that Four support columns are arranged on the upper part of each group of the walking alignment devices (1) for supporting the silo installation platform.