Welding device with good stability
By designing a welding device that includes a robotic arm, a clamping plate, an electric telescopic rod and a pressure plate, the problems of high manual consumption and offset battery placement of the existing welding device are solved, and the stability and efficiency of the welding process are improved.
Patent Information
- Application Number
- CN202420917347.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-29
AI Technical Summary
When welding internal batteries of photovoltaic tile, the existing welding devices consume a lot of manual labor and the battery is easily placed and offset, resulting in unstable welding.
A welding device including a workbench, mechanical arm, clamping plate, electric telescopic rod and pressure plate is designed. The battery is clamped and adsorbed by the mechanical arm and clamping plate, and the electric telescopic rod and pressure plate are used to position and absorb the battery. Fixed to ensure the stability of the battery during welding.
It reduces manual physical exertion, improves the stability and efficiency of battery welding, and makes the battery welding process more automated and precise.
Smart Images

Figure CN222370683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, in particular to a welding device with good stability. Background Art
[0002] Photovoltaic tiles are a device that converts light energy into electrical energy, also known as solar panels. Photovoltaic tiles are usually composed of multiple solar cells and provide electricity by converting light energy into electrical energy. The cells inside the photovoltaic tiles need to be welded by a welding mechanism before use. The welding device is a device used to connect metals or other materials together by melting and solidifying.
[0003] In most existing welding devices, workers place the battery on a workbench and then weld the battery through a welding head. This welding method consumes a lot of manpower and the battery is easily misaligned during welding. Therefore, technicians in this field provide a welding device with good stability to solve the problems raised in the above background technology. Utility Model Content
[0004] In view of the defects in the prior art, the utility model provides a welding device with good stability, comprising a workbench, a pressure plate, a push plate, a second electric telescopic rod and a clamping plate, a mechanical arm is arranged at a side position in the middle of the upper end surface of the workbench, a placement box is fixedly arranged at the middle position of the upper end surface of the workbench, a support column is fixedly arranged at the front side position in the middle of the upper end surface of the workbench, an extension plate is rotatably arranged on the upper end surface of the support column, a buffer block is slidably arranged on the inner wall of the push plate, four push springs are fixedly arranged between the rear end surface of the buffer block and the inner wall of the front side of the push plate, and a support plate is fixedly arranged at the rear side position in the middle of the upper end surface of the workbench;
[0005] A welding head is slidably provided on one end face of the robotic arm, a plurality of battery slots are provided on the lower end face of the clamping plate, air intake holes are provided in the middle of the top faces of the plurality of battery slots, a mounting block is fixedly provided in the middle of the upper end face of the clamping plate, and a connecting hole is provided in the middle of the upper end face of the mounting block.
[0006] Preferably, the mounting block is embedded in the lower end surface of one side of the robotic arm, and connecting columns are fixedly provided on the front and rear sides of the upper end surface of the mounting block, and the connecting holes are connected to a plurality of air suction holes.
[0007] Preferably, the second electric telescopic rod is fixedly arranged at a middle position on the front end surface of the support plate, and the output end of the second electric telescopic rod passes through the placement box and is fixedly arranged at a middle position on the rear end surface of the push plate.
[0008] Preferably, a placement groove is provided on the inner wall at the rear side of the placement box, the push plate is slidably arranged on the inner wall of the placement groove, and a welding groove is provided on the inner wall at one side of the placement box.
[0009] Preferably, outer rods are fixedly provided on both sides of the front end surface of the support plate, inner rods are slidably sleeved on the inner walls of the two outer rods, and the front ends of the two inner rods pass through the placement box and are fixedly provided on both sides of the rear end surface of the push plate.
[0010] Preferably, a first electric telescopic rod is fixedly arranged on the rear side of the upper end surface of the extension plate, and an output end of the first electric telescopic rod is fixedly arranged on the upper end surface of the pressure plate.
[0011] Preferably, a motor is fixedly arranged on the inner wall of the support column, and the output end of the motor is fixedly arranged on the inner wall of the pressure plate.
[0012] Preferably, a top groove is provided at the rear side of the lower end surface of the extension plate, and the pressing plate is slidably arranged on the inner wall of the top groove.
[0013] The beneficial effects of the utility model are embodied in:
[0014] When the device welds the battery inside the photovoltaic tile, the mounting block is inserted into the mechanical arm, the battery is clamped by the clamping plate under the mounting plate, the battery vertically enters the battery slot, the mechanical arm adsorbs the battery through the suction hole, and then the battery is placed in the placement box, which makes it more convenient to place the battery and reduces manual labor consumption. The electric telescopic rod is started to drive the pressure plate to descend and press on the battery. The second electric telescopic rod pushes the push plate to push the battery, so that the battery is neatly pressed inside the placement box, making the battery more stable during welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0016] Figure 1 It is an axonometric schematic diagram of the utility model;
[0017] Figure 2 It is a top cross-sectional schematic diagram of the push plate of the utility model;
[0018] Figure 3 It is a side cross-sectional schematic diagram of the extension plate of the utility model;
[0019] Figure 4 It is an axonometric schematic diagram of the clamping plate of the utility model;
[0020] Figure 5 It is a side sectional schematic diagram of the clamping plate of the utility model.
[0021] In the attached drawings, 1. Robotic arm; 2. Welding head; 3. Clamping plate; 4. Support plate; 5. Placement slot; 6. Workbench; 7. Welding slot; 8. Placement box; 9. Support column; 10. Extension plate; 11. First electric telescopic rod; 12. Second electric telescopic rod; 13. Outer rod; 14. Inner rod; 15. Push plate; 16. Buffer block; 17. Push spring; 18. Motor; 19. Top slot; 20. Press plate; 21. Connecting column; 22. Connecting hole; 23. Mounting block; 24. Battery slot; 25. Intake hole. DETAILED DESCRIPTION
[0022] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0023] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0024] A welding device with good stability comprises a workbench 6, a pressing plate 20, a pushing plate 15, a second electric telescopic rod 12 and a clamping plate 3. A mechanical arm 1 is arranged at one side position in the middle of the upper end surface of the workbench 6, and the battery is taken and placed by the mechanical arm 1. A placement box 8 is fixedly arranged at the middle position of the upper end surface of the workbench 6, and the placement box 8 is used to place the battery. A support column 9 is fixedly arranged at the front position in the middle of the upper end surface of the workbench 6, and the extension plate 10 is supported by the support column 9. The pressing plate 20 is pushed and pressed on the battery by the first electric telescopic rod 11 on the extension plate 10. The upper end surface of the support column 9 is rotatably provided with the extension plate 10, and a buffer block 16 is slidingly arranged on the inner wall of the pushing plate 15. When the pushing plate 15 is pressed toward the battery, the buffer block 16 will press on the surface of the battery to squeeze the pushing spring 17 to form a buffer. Four pushing springs 17 are fixedly arranged between the rear end surface of the buffer block 16 and the inner wall of the front side of the pushing plate 15, and a support plate 4 is fixedly arranged at the rear position in the middle of the upper end surface of the workbench 6;
[0025] A welding head 2 is slidably provided on the end face of one side of the robot arm 1, and the battery is welded by the welding head 2 on the robot arm 1. A plurality of battery slots 24 are provided on the lower end face of the clamping plate 3. When the battery is taken by the robot arm 1, the battery is inserted into the battery slot 24, and the battery is adsorbed by the suction hole 25, so that the battery placement feels stable. Suction holes 25 are provided in the middle position of the top surface of the plurality of battery slots 24, and a mounting block 23 is fixedly provided in the middle position on the upper end face of the clamping plate 3. When the clamping plate 3 is installed, the mounting block 23 is inserted into the inside of the robot arm 1, and the two connecting columns 21 are adsorbed by the robot arm 1, so that the connection plate is more stable when installed. A connecting hole 22 is provided on the upper end face of the mounting block 23 in the middle position, and the air pipe inside the robot arm 1 is connected through the connecting hole 22 on the mounting block 23, so that the battery can be adsorbed through the air pipe through the suction hole 25.
[0026] The mounting block 23 is embedded in the lower end surface of one side of the robot arm 1, and the upper end surface of the mounting block 23 is fixedly provided with connecting columns 21 at the front and rear sides. The stability of the installation of the mounting block 23 is improved by the connecting columns 21. The connecting holes 22 are connected to multiple air intake holes 25. The second electric telescopic rod 12 is fixedly arranged at the middle position of the front end surface of the support plate 4. The pressing plate 20 is pushed by the second electric telescopic rod 12 so that the pressing plate 20 is pressed above the battery, making the battery more stable during welding. The output end of the second electric telescopic rod 12 passes through the placement box 8 and is fixedly arranged at the middle position of the rear end surface of the push plate 15.
[0027] A placement groove 5 is provided on the inner wall at the rear side of the placement box 8, and a push plate 15 is slidably arranged on the inner wall of the placement groove 5. A welding groove 7 is provided on the inner wall on one side of the placement box 8, and the battery head end is arranged inside the welding groove 7, which is convenient for the welding head 2 to weld the battery. The front end surface of the support plate 4 is fixedly provided with outer rods 13 on both sides, and the inner walls of the two outer rods 13 are slidably sleeved with inner rods 14. When the push plate 15 is pushed by the second electric telescopic rod 12, the inner rod 14 slides inside the outer rod 13, so that the push plate 15 is more stable when pressing the battery. The front end surfaces of the two inner rods 14 respectively penetrate the placement box 8 and are fixedly arranged on both sides of the rear end surface of the push plate 15.
[0028] A first electric telescopic rod 11 is fixedly provided on the rear side of the upper end surface of the extension plate 10, and the output end of the first electric telescopic rod 11 is fixedly provided on the upper end surface of the pressure plate 20. A motor 18 is fixedly provided on the inner wall of the support column 9. The motor 18 drives the extension plate 10 to rotate on the support column 9, so as to drive the pressure plate 20 to leave and reach above the placement box 8. The output end of the motor 18 is fixedly provided on the inner wall of the pressure plate 20, and a top groove 19 is opened on the rear side of the lower end surface of the extension plate 10, and the pressure plate 20 is slidably provided on the inner wall of the top groove 19.
[0029] Working principle: When the device welds the battery inside the photovoltaic tile, the mounting block 23 is inserted into the robot arm 1, and the robot arm 1 adsorbs and fixes the clamping plate 3 through suction, and clamps the battery through the clamping plate 3 under the mounting plate. The battery vertically enters the battery slot 24, and the robot arm 1 adsorbs the battery through the suction hole 25, and then puts the battery into the placement box 8, and then starts the motor 18 to drive the extension plate 10 to rotate to the top of the placement box 8, starts the first electric telescopic rod 11 to drive the pressure plate 20 to descend and press on the top of the battery, and the second electric telescopic rod 12 pushes the push plate 15 to push the battery, so that the battery is neatly pressed inside the placement box 8, and the welding head 2 on the robot arm 1 descends to weld the battery inside the placement box 8.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A welding device with good stability, comprising a workbench (6), a pressing plate (20), a push plate (15), a second electric telescopic rod (12) and a clamping plate (3), characterized in that: A mechanical arm (1) is arranged at a side position in the middle of the upper end surface of the workbench (6); a placement box (8) is fixedly arranged at a middle position on the upper end surface of the workbench (6); a support column (9) is fixedly arranged at a front position in the middle of the upper end surface of the workbench (6); an extension plate (10) is rotatably arranged on the upper end surface of the support column (9); a buffer block (16) is slidably arranged on the inner wall of the push plate (15); four push springs (17) are fixedly arranged between the rear end surface of the buffer block (16) and the inner wall of the front side of the push plate (15); and a support plate (4) is fixedly arranged at a rear position in the middle of the upper end surface of the workbench (6); A welding head (2) is slidably provided on one end surface of the mechanical arm (1); a plurality of battery slots (24) are provided on the lower end surface of the clamping plate (3); air intake holes (25) are provided at the middle positions of the top surfaces of the plurality of battery slots (24); a mounting block (23) is fixedly provided at the middle position of the upper end surface of the clamping plate (3); and a connection hole (22) is provided at the middle position of the upper end surface of the mounting block (23).
2. A welding device with good stability according to claim 1, characterized in that: The mounting block (23) is embedded in the lower end surface of one side of the mechanical arm (1), and the upper end surface of the mounting block (23) is fixedly provided with connecting columns (21) at the front and rear sides, and the connecting hole (22) is connected to a plurality of air suction holes (25).
3. A welding device with good stability according to claim 1, characterized in that: The second electric telescopic rod (12) is fixedly arranged at a middle position on the front end surface of the support plate (4), and the output end of the second electric telescopic rod (12) passes through the placement box (8) and is fixedly arranged at a middle position on the rear end surface of the push plate (15).
4. A welding device with good stability according to claim 1, characterized in that: The rear inner wall of the placement box (8) is provided with a placement groove (5), the push plate (15) is slidably arranged on the inner wall of the placement groove (5), and a welding groove (7) is provided on one inner wall of the placement box (8).
5. A welding device with good stability according to claim 1, characterized in that: The front end surface of the support plate (4) is fixedly provided with outer rods (13) at both sides, the inner walls of the two outer rods (13) are slidably sleeved with inner rods (14), and the front ends of the two inner rods (14) respectively penetrate the placement box (8) and are fixedly provided at both sides of the rear end surface of the push plate (15).
6. A welding device with good stability according to claim 1, characterized in that: A first electric telescopic rod (11) is fixedly arranged at a rear position on the upper end surface of the extension plate (10), and an output end of the first electric telescopic rod (11) is fixedly arranged on the upper end surface of the pressing plate (20).
7. A welding device with good stability according to claim 1, characterized in that: A motor (18) is fixedly arranged on the inner wall of the support column (9), and an output end of the motor (18) is fixedly arranged on the inner wall of the pressure plate (20).
8. A welding device with good stability according to claim 1, characterized in that: A top groove (19) is provided at the rear side of the lower end surface of the extension plate (10), and the pressing plate (20) is slidably arranged on the inner wall of the top groove (19).