Machining tool with chipping cleaning function
By integrating a scraper, air blower and dust suction assembly into the processing machine tool, the debris cleaning device solves the problem of difficulty in cleaning debris after castings are processed, realizes automatic cleaning and collection, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202421225595.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
After the existing casting parts are processed by lathes, it is difficult to clean the remaining debris on the surface, which requires a lot of labor and a lot of time, resulting in low production efficiency and safety risks.
Design a processing machine tool with the function of cleaning debris, including a debris cleaning device on the working platform and a surrounding debris collection device. The cleaning device consists of a scraper assembly, a blowing assembly and a dust suction assembly, which can automatically clean and collect debris generated during processing.
It realizes the automatic cleaning and unified collection of debris generated during processing, reduces manual labor intensity, improves work efficiency, and reduces the pollution of debris to the environment, which has important environmental value.
Smart Images

Figure CN222371070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining equipment, in particular to a machining machine tool with a debris cleaning function. Background Art
[0002] Castings are a common structure processed by lathes, and are often used as one of the underlying structures of equipment in various fields. Castings processed by lathes are not only easy to make, but also have low production costs, and are deeply loved by manufacturers. After existing castings are processed by lathes, there will be debris left on the surface of the castings. These debris are often difficult to clean, and workers need to spend a lot of time to clean them, which not only wastes time, but also delays the normal progress of work.
[0003] In the prior art, a plurality of slide grooves for installing or moving workpieces are generally provided on the surface of the working platform of the machine tool. In the process of processing the workpiece, the debris generated is easy to splash into the slide groove. Usually, the debris in these corners is cleaned by hand with a handheld air blow gun. This cleaning method is not only labor-intensive but also inefficient. At the same time, due to the uncertainty of the air blowing, the debris is easy to splash out of the processing equipment, which is difficult to collect uniformly and affects the cleaning efficiency. In addition, the splashed debris will also affect the safety of the equipment and workers.
[0004] Therefore, developing a processing machine tool that can automatically clean up debris, avoid debris splashing and collect it uniformly is of great significance to improving production efficiency and reducing labor intensity. Utility Model Content
[0005] In order to solve the technical defects raised in the above-mentioned background technology, the purpose of the utility model is to provide a processing machine tool with a debris cleaning function, which can automatically clean the debris generated during the processing, avoid the debris splashing, and can collect the debris in a unified manner, thereby reducing manual labor intensity and improving work efficiency.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A processing machine tool with a debris cleaning function comprises a working platform for carrying a workpiece, characterized in that a debris cleaning device for removing debris generated during the processing is arranged on the working platform, and a debris collection device for collecting and storing the cleaned debris is arranged around the working platform; the debris cleaning device comprises a scraper assembly, a blowing assembly and a dust suction assembly, the scraper assembly is arranged along the width of the working platform, and the scraper assembly can slide along the length direction of the working platform; the blowing assembly is provided in plurality, and the plurality of blowing assemblies are respectively arranged corresponding to the grooves of the working platform; the dust suction assembly is arranged above the working platform, and the dust suction assembly and the blowing assembly are connected by a pipeline to form a closed circulation system.
[0008] Preferably, the scraper assembly is used to scrape away debris that falls on the surface of the work platform, and the scraper assembly includes a scraper bar, a connecting plate and a driving connecting rod. The scraper bar is in contact with the surface of the work platform, and the scraper bar is embedded in one end of the connecting plate. The other end of the connecting plate is transmission-connected to the driving connecting rod, and the driving connecting rod is externally connected to a driving source.
[0009] Preferably, the blowing assembly is used to blow off debris on the surface of the processing unit, and the blowing assembly includes a blowing sleeve, a blowing cylinder and an air nozzle, one end of the blowing sleeve is connected to the blowing cylinder, and the other end is connected to the air nozzle; the blowing cylinder is fixed to one side of the working platform, and an adapter is movably connected between the air nozzle and the blowing sleeve.
[0010] Preferably, the dust suction assembly is used to suck away scraped and blown debris; and the dust suction assembly includes a dust collector and a dust suction tube, one end of the dust suction tube is connected to the air suction port of the vacuum cleaner, and the other end is connected to the blowing assembly.
[0011] Preferably, the debris collection device includes a collection box and a solid-liquid separator, the collection box is used to collect the sucked-away debris, and the collection box is located at the bottom of the work platform, the solid-liquid separator is used to filter the debris and coolant generated by the processing, and the solid-liquid separator and the collection box are connected by a connecting pipe.
[0012] Preferably, the debris collection device also includes a cleaning brush for automatically removing waste debris in the collection box, the cleaning brush is movably connected to the collection box, and one end of the cleaning brush is transmission-connected to a driving motor.
[0013] Preferably, a protective cover is provided around the working area of the collection box, the protective cover is used to prevent debris from splashing out to the outside, and the height of the protective cover is set to be greater than the height of the working platform.
[0014] Preferably, the working platform is provided with a plurality of slide rail grooves equidistantly along the length direction, and the working platform is provided with a plurality of air blowing grooves equidistantly along the width direction, and the intersections of the slide rail grooves and the air blowing grooves are connected.
[0015] In summary, the beneficial effects of the utility model are:
[0016] The processing machine tool of the utility model can quickly clean up the debris generated in the processing process by arranging a debris cleaning device, scrape off the debris attached to the surface of the working platform by using a scraper assembly, further remove the debris falling into the gap of the working platform by arranging an air blowing assembly, and suck away the scattered debris on the surface of the processing table by using a dust suction assembly; in addition, a debris collecting device is arranged to collect and store the cleaned debris, and the mixed debris and coolant after processing are separated at a single speed; so that the debris can be automatically removed during the processing to avoid the splashing of debris, and the debris can be filtered and collected uniformly, which not only reduces the labor intensity of manual labor and improves the work efficiency, but also has important environmental protection value by reducing the pollution of the environment by the debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a processing machine tool with a chip cleaning function of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the processing machine tool with a chip cleaning function from another side of the utility model;
[0019] Figure 3 It is a top view of the processing machine tool with the function of cleaning debris of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the scraper assembly in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the blowing component of the utility model.
[0022] Description of reference numerals in the figures:
[0023] 1. Working platform; 11. Slide rail groove; 12. Air blowing groove; 2. Debris cleaning device; 21. Scraper assembly; 211. Scraper strip; 212. Connecting plate; 213. Driving connecting rod; 22. Air blowing assembly; 221. Air blowing sleeve; 222. Air blowing cylinder; 223. Air nozzle; 224. Adapter; 23. Dust suction assembly; 231. Dust collector; 232. Dust suction pipe; 3. Debris collecting device; 31. Collecting box; 32. Solid-liquid separator; 33. Cleaning brush; 331. Driving motor; 4. Protective cover; 5. Processing unit. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0025] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0026] In the description of the utility model, if there is a word description such as "several", it means one or more, and the meaning of "more" is two or more. Greater than, less than, and more than are understood to exclude the number itself, and above, below, and within are understood to include the number itself. If there is a description of the first, second, and third, it is only used to distinguish the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0027] The following is combined with Figure 1-5 , an embodiment of a processing machine tool with a debris cleaning function of the utility model is further described in detail.
[0028] A processing machine tool with a chip cleaning function, such as Figures 1 to 3 As shown, it includes a working platform 1 for carrying a workpiece, a debris cleaning device 2 for removing debris generated during processing is arranged on the working platform 1, and a debris collecting device 3 for collecting and storing cleaned debris is arranged around the working platform 1; the debris cleaning device 2 includes a scraper assembly 21, a blowing assembly 22 and a dust suction assembly 23, the scraper assembly 21 is arranged along the width of the working platform 1, and the scraper assembly 21 can slide along the length direction of the working platform 1; a plurality of blowing assemblies 22 are arranged, and the plurality of blowing assemblies 22 are respectively arranged corresponding to the grooves of the working platform 1; the dust suction assembly 23 is arranged above the working platform 1, and the dust suction assembly 23 is connected to the blowing assembly 22 through a pipeline to form a closed circulation system.
[0029] Specifically, during the processing of the machine tool, the debris generated by the machine tool is easy to splash, wherein most of the debris falls on the working platform 1, and some of the debris remains on the processing unit of the machine tool. At the same time, depending on the processed products or processing methods, coolant is required in some processing processes. Therefore, the debris is easy to fall on the working platform 1 mixed with the coolant. In order to better clean it, the scraper assembly 21 slidingly arranged on the working platform 1 can scrape the debris and coolant on the surface of the working platform 1, so that they fall into the debris collection device 3 below; wherein, the working platform 1 is provided with a plurality of slide rail grooves 11 equidistantly along the length direction, and the slide rail grooves 11 are used to install the workpiece to be processed or to be a transport platform for moving the workpiece. The debris is easy to splash into the slide rail grooves 11, affecting the processing or transportation of the workpiece; and the working platform 1 is provided with a plurality of air blowing grooves 12 equidistantly along the width direction, and the slide rail grooves 11 are connected with the air blowing grooves 12 at the intersection.
[0030] The blowing component 22 is arranged at a position corresponding to the blowing groove 12. During operation, it blows along the blowing groove 12 to blow out the debris in the track groove and the blowing groove 12, thereby further improving the cleaning efficiency of the debris. The dust suction component 23 arranged above the blowing component 22 can clean the debris scattered on the processing unit. At the same time, the dust suction component 23 is connected to the blowing component 22 by a pipeline, so that the dust suction component 23 can act as an air source to provide blowing conditions for the blowing component 22, which can effectively save costs, improve cleaning efficiency, and reduce manual labor intensity.
[0031] In this embodiment, if Figure 4 As shown, the scraper assembly 21 is used to scrape off debris that falls on the surface of the work platform 1, and the scraper assembly 21 includes a scraper bar 211, a connecting plate 212 and a driving connecting rod 213. The scraper bar 211 fits the surface of the work platform 1, and the scraper bar 211 is embedded in one end of the connecting plate 212, and the other end of the connecting plate 212 is transmission-connected to the driving connecting rod 213, and the driving connecting rod 213 is externally connected to a driving source.
[0032] Specifically, the scraper bar 211 is made of soft silicone material, which can effectively clean up debris and also can sweep the coolant on the work platform 1; wherein, the scraper bar 211 is set to be equal to the width of the work platform 1, and a connecting plate 212 is connected to one end of the scraper bar 211, and the connecting plate 212 can reinforce the scraper bar 211, and the other end of the connecting plate 212 is movably connected to a driving connecting rod 213, and the driving connecting rod 213 can drive the scraper to turn or fold, and then after the cleaning work is completed, the scraper and the scraper bar 211 are folded and stored on one side of the work platform 1 to avoid affecting the work of the work platform 1 and save space; at the same time, a driving source is connected to the outside of the driving connecting rod, and the driving source can be a driving cylinder or a driving motor 331, and in order to facilitate the movement of the scraper assembly 21, a slide rail can be set on the side wall of the work platform 1, and the scraper assembly 21 is slidably connected to the slide rail, so that the scraper assembly 21 can be moved along the length direction of the work platform 1 for cleaning.
[0033] In this embodiment, if Figure 5 As shown, the blowing assembly 22 is used to blow off the debris on the surface of the processing unit, and the blowing assembly 22 includes a blowing sleeve 222, a blowing cylinder 222 and an air nozzle 223. One end of the blowing sleeve 222 is connected to the blowing cylinder 222, and the other end is connected to the air nozzle 223; the blowing cylinder 222 is fixedly connected to one side of the working platform 1, and an adapter 224 is movably connected between the air nozzle 223 and the blowing sleeve 222.
[0034] Specifically, the blowing sleeve 222 is detachably connected to the blowing cylinder 222, so that the blowing sleeve 222 can be connected to the dust suction assembly 23, and the dust suction assembly 23 replaces the blowing cylinder 222, which further saves costs. The air nozzle 223 is arranged in the blowing groove 12, and the air nozzle 223 and the blowing sleeve 222 are connected by an adapter 224, so that the air nozzle 223 can be replaced according to actual production needs, which is convenient for subsequent maintenance.
[0035] In this embodiment, the dust suction component 23 is used to suck away the scraped and blown debris; and the dust suction component 23 includes a dust collector 231 and a dust suction tube 232, one end of the dust suction tube 232 is connected to the air suction port of the dust collector 231, and the other end is connected to the blowing component 22.
[0036] Specifically, the working principle of the vacuum cleaner 231 is a well-known technology, so it will not be described in detail here. When the vacuum cleaner 231 is sucking debris on the processing unit, the user can manually move the position through the vacuum tube 232 for cleaning. At the same time, when cooperating with the blowing component 22, by connecting the vacuum tube 232 with the blowing sleeve 222, the vacuum cleaner 231 can act as an air source for blowing, thereby further saving production costs.
[0037] In this embodiment, the debris collection device 3 includes a collection box 31 and a solid-liquid separator 32. The collection box 31 is used to collect the sucked debris, and the collection box 31 is located at the bottom of the working platform 1. The solid-liquid separator 32 is used to filter the debris and coolant generated by the processing, and the solid-liquid separator 32 is connected to the collection box 31 through a connecting pipe.
[0038] Specifically, the debris collection device 3 also includes a cleaning brush 33 for automatically clearing waste chips in the collection box 31. The cleaning brush 33 is movably connected to the collection box 31, and one end of the cleaning brush 33 is transmission-connected to the drive motor 331; after completing the cleaning work of the debris on the processing unit and the work platform 1, the fallen debris will fall into the collection box 31 under the work platform 1. A discharge port is opened at one end of the collection box 31, and the bottom of the collection box 31 is inclined along the direction of the discharge port, so that the debris can be automatically collected and discharged along the discharge port; in order to further speed up the cleaning efficiency, the cleaning brush 33 arranged in the collection box 31 can clean along the bottom of the collection box 31, so that the debris attached to the bottom wall of the collection box 31 is scraped off and cleaned; and the solid-liquid separator 32 is also connected to the discharge port through a connecting pipe, and the solid-liquid separator 32 will further separate and collect the mixed coolant and debris separately for subsequent reuse, thereby saving resources.
[0039] In order to further improve the safety performance, a protective cover 4 is provided around the working area of the collection box 31. The protective cover 4 is used to prevent debris from splashing out to the outside, and the height of the protective cover 4 is set to be greater than the height of the working platform 1. The purpose of this setting is to avoid some debris from splashing out of the working area and affecting the safety of the user during the process of processing workpieces or cleaning debris.
[0040] The working principle of this utility model:
[0041] After the machine tool processing is completed, first, the scraping component starts to slide along the length direction of the working platform 1, and simultaneously cleans the surface of the working platform 1. At the same time, the blowing component 22 starts to work, blowing off the debris that falls into the slide rail groove 11 of the working platform 1 during the scraping of the scraping component, and the blown debris falls into the collection box 31. When cleaning the debris on the processing unit, the dust suction component 23 is used to suck it in, and then it is recovered to the collection box 31 through the pipeline; during the collection process of the collection box 31, the solid-liquid separator 32 automatically filters out the coolant in the debris to separate the debris and the coolant separately, and recycle them; among them, when the debris in the collection box 31 reaches a certain amount, the cleaning brush 33 automatically starts to clean the collection box 31, and cleans the debris attached to the collection box 31. The whole process does not require manual intervention, and the automatic cleaning and collection of the debris is realized; in addition, through the setting of the protective cover 4, the debris is prevented from splashing into the external environment, so that the debris is collected uniformly, the labor intensity is reduced, and the work efficiency is improved.
[0042] The processing machine tool of the utility model realizes automatic cleaning and collection of the debris generated during the processing by integrating an advanced debris cleaning device 2 and a debris collecting device 3; the device not only improves production efficiency and reduces labor intensity, but also has wide applicability and flexibility.
[0043] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A processing machine tool with a chip cleaning function, comprising a working platform for carrying a workpiece, characterized in that: The work platform is provided with a debris cleaning device for removing debris generated during the processing, and a debris collecting device for collecting and storing the cleaned debris is provided around the work platform; the debris cleaning device includes a scraper assembly, a blowing assembly and a dust suction assembly, the scraper assembly is arranged along the width of the work platform, and the scraper assembly can slide along the length direction of the work platform; the blowing assembly is provided in plurality, and the plurality of blowing assemblies respectively correspond to the grooves of the work platform; the dust suction assembly is arranged above the work platform, and the dust suction assembly is connected to the blowing assembly through a pipeline to form a closed circulation system.
2. The processing machine tool with chip cleaning function according to claim 1, characterized in that: The scraper assembly is used to scrape off debris that falls on the surface of the work platform, and the scraper assembly includes a scraper bar, a connecting plate and a driving connecting rod. The scraper bar fits the surface of the work platform, and the scraper bar is embedded in one end of the connecting plate. The other end of the connecting plate is transmission-connected to the driving connecting rod, and the driving connecting rod is externally connected to a driving source.
3. The processing machine tool with chip cleaning function according to claim 2, characterized in that: The blowing assembly is used to blow off debris on the surface of the processing unit, and the blowing assembly includes a blowing sleeve, a blowing cylinder and an air nozzle, one end of the blowing sleeve is connected to the blowing cylinder, and the other end is connected to the air nozzle; the blowing cylinder is fixed to one side of the working platform, and an adapter is movably connected between the air nozzle and the blowing sleeve.
4. The processing machine tool with chip cleaning function according to claim 3, characterized in that: The dust suction component is used to suck away the scraped and blown debris; and the dust suction component includes a dust collector and a dust suction tube, one end of the dust suction tube is connected to the air suction port of the dust collector, and the other end is connected to the blowing component.
5. The processing machine tool with chip cleaning function according to claim 4, characterized in that: The debris collection device includes a collection box and a solid-liquid separator. The collection box is used to collect the sucked-away debris and is located at the bottom of the work platform. The solid-liquid separator is used to filter the debris and coolant generated by the processing, and the solid-liquid separator is connected to the collection box through a connecting pipe.
6. The processing machine tool with chip cleaning function according to claim 5, characterized in that: The debris collection device also includes a cleaning brush for automatically removing waste debris in the collection box. The cleaning brush is movably connected to the collection box, and one end of the cleaning brush is transmission-connected to a driving motor.
7. The processing machine tool with chip cleaning function according to claim 6, characterized in that: A protective cover is arranged around the working area of the collection box, and the protective cover is used to prevent debris from splashing out to the outside, and the height of the protective cover is set to be greater than the height of the working platform.
8. The processing machine tool with chip cleaning function according to claim 7, characterized in that: The working platform is provided with a plurality of slide rail grooves at equal intervals along the length direction, and a plurality of air blowing grooves are provided with equal intervals along the width direction, and the intersections of the slide rail grooves and the air blowing grooves are connected.