Spheroidal graphite casting surface treatment device
By designing the installation frame, limiting mechanism, grinding mechanism, cleaning mechanism and guide mechanism of the ductile casting surface treatment device, the time-consuming and labor-intensive problem of manual cleaning of waste residues is solved, automatic cleaning is realized, and the processing efficiency and cleaning thoroughness are improved.
Patent Information
- Application Number
- CN202421209601.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing ductile casting surface treatment device needs to manually clean the residual waste residue after grinding, which is time-consuming and labor-intensive and incomplete, which affects the subsequent use effect.
A surface treatment device for ductile graphite castings is designed, including an installation frame, a limiting mechanism, a grinding mechanism, a cleaning mechanism and a guiding mechanism. The ductile casting is fixed by the limiting mechanism, polished by the grinding mechanism, cleaned by the ultrasonic generator, and the guide mechanism facilitates movement.
It realizes the automated cleaning process of ductile graphite castings, improves processing efficiency, saves labor and time, ensures the thoroughness of cleaning, and improves the effect of subsequent use.
Smart Images
Figure CN222371189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ductile iron casting processing, in particular to a ductile iron casting surface treatment device. Background Art
[0002] Ductile iron castings are made by spheroidizing ordinary cast iron to make the carbon in the cast iron spheroidized, thereby effectively improving the mechanical properties, plasticity and toughness of the cast iron, and obtaining a high-strength, hard and durable casting with comprehensive performance close to that of steel. Ductile iron castings need to be processed on their surface during production and processing, including grinding and polishing. After the existing ductile iron casting surface treatment device grinds the ductile iron casting, the waste residue remaining on the surface of the ductile iron casting generally needs to be manually processed, which is time-consuming and labor-intensive, and the cleaning is not thorough, which will affect the subsequent use effect. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the shortcomings of the prior art, the utility model provides a ductile casting surface treatment device, which has the advantages of being easy to clean the ductile casting, convenient to use and improving processing efficiency. It solves the problem that after the ductile casting surface treatment device polishes the ductile casting, the waste residue remaining on the surface of the ductile casting generally needs to be manually processed, and the manual processing is time-consuming and labor-intensive, and the cleaning is not thorough, which will affect the subsequent use effect.
[0005] (II) Technical solution
[0006] In order to achieve the above-mentioned purpose of facilitating the cleaning of ductile iron castings, facilitating use and improving processing efficiency, the utility model provides the following technical solutions: a ductile iron casting surface treatment device, comprising a mounting frame, a limiting mechanism is installed on the top of the mounting frame, and a grinding mechanism is installed on the rear side of the mounting frame, the grinding mechanism is arranged above the limiting mechanism, a cleaning mechanism is installed on the inner bottom of the mounting frame, a guide mechanism is installed on the top of the cleaning mechanism, and the top of the guide mechanism is connected to the outer top of the mounting frame.
[0007] Preferably, a guide groove is provided on the top of the mounting frame.
[0008] Preferably, the limiting mechanism comprises a cylinder, the right end of the cylinder is connected to a telescopic rod, the right end of the telescopic rod is installed with a limiting push plate, and the right side of the limiting push plate is provided with a limiting fixed plate.
[0009] Preferably, the bottom of the cylinder is connected to the top of the mounting frame, the bottom of the limit push plate is connected to the top of the mounting frame, the bottom of the limit fixing plate is connected to the top of the mounting frame, and the limit fixing plate is the same as the limit push plate.
[0010] Preferably, the grinding mechanism includes a mounting bracket, a sliding groove is provided on the inner side of the mounting bracket, and a motor 1 is installed on the top of the mounting bracket, a threaded rod is installed on the bottom of the motor 1, the bottom end of the threaded rod is connected to the inner bottom of the sliding groove, and an extension plate is rotatably connected to the outer side of the threaded rod, a motor 2 is installed on the top of the extension plate, a rotating shaft is connected to the bottom of the motor 2, and a grinding ball is installed on the bottom end of the rotating shaft.
[0011] Preferably, the front side of the mounting bracket is connected to the rear side of the mounting frame.
[0012] Preferably, the cleaning mechanism comprises a controller, a handle is installed on the front side of the controller, an ultrasonic generator is installed inside the controller, and a cleaning box is installed on the rear side of the controller.
[0013] Preferably, the bottom of the controller is connected to the inner bottom of the mounting frame, and the bottom of the cleaning box is connected to the inner bottom of the mounting frame.
[0014] Preferably, the guide mechanism includes an inclined plate 1, an inclined plate 2 is installed below the inclined plate 1, a buffer pad is installed on the top side of the inclined plate 2, a leakage groove is opened on the inner side of the buffer pad, and the leakage groove is arranged on the inner side of the top of the inclined plate 2, and the settings of the inclined plate 1 and the inclined plate 2 are the same.
[0015] Preferably, the top of the inclined plate 1 is connected to the inner side of the guide groove, and the bottom of the inclined plate 2 is connected to the top of the controller.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a ductile iron casting surface treatment device, which has the following beneficial effects:
[0018] 1. The ductile iron casting surface treatment device, through the setting of the grinding mechanism and the limit mechanism, places the ductile iron casting on the top of the installation frame, starts the cylinder, the limit push plate and the limit fixing plate to fix the ductile iron casting, and then starts the second motor to make the grinding ball start to rotate to grind the casting, and starts the first motor to make the threaded rod rotate, the height of the grinding ball can be adjusted, and ductile iron castings of different sizes can be grinded. It is easy to use and has strong applicability.
[0019] 2. The ductile iron casting surface treatment device, through the setting of the cleaning mechanism, starts the ultrasonic generator after the polished ductile iron casting enters the cleaning box, so that the cleaning liquid starts to clean the ductile iron casting, which can fully clean the waste residue remaining on the surface of the ductile iron casting, has high processing efficiency, saves labor and time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the grinding mechanism of the utility model;
[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the cleaning mechanism of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the inclined plate 2 of the utility model.
[0024] In the figure: 1. mounting frame; 11. guide groove; 2. limit mechanism; 21. cylinder; 22. telescopic rod; 23. limit push plate; 24. limit fixing plate; 3. grinding mechanism; 31. mounting bracket; 32. sliding groove; 33. threaded rod; 34. extension plate; 35. motor 1; 36. motor 2; 37. rotating shaft; 38. grinding ball; 4. cleaning mechanism; 41. controller; 42. handle; 43. ultrasonic generator; 44. cleaning box; 5. guide mechanism; 51. inclined plate 1; 52. inclined plate 2; 53. buffer pad; 54. drain groove. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 A ductile casting surface treatment device comprises a mounting frame 1, a limiting mechanism 2 is mounted on the top of the mounting frame 1, and a grinding mechanism 3 is mounted on the rear side of the mounting frame 1, the grinding mechanism 3 is arranged above the limiting mechanism 2, a cleaning mechanism 4 is mounted on the inner bottom of the mounting frame 1, a guiding mechanism 5 is mounted on the top of the cleaning mechanism 4, the top of the guiding mechanism 5 is connected to the outer top of the mounting frame 1, and a guiding groove 11 is provided on the top of the mounting frame 1. Specifically, the mounting frame 1 is used for the installation and support of the device, the limiting mechanism 2 is used for the fixation of the ductile casting to facilitate grinding, the grinding mechanism 3 is the main structure for grinding the ductile casting, the cleaning mechanism 4 is used for cleaning the ductile casting, and the guiding mechanism 5 facilitates the movement of the polished casting to the cleaning mechanism 4.
[0027] The limiting mechanism 2 includes a cylinder 21, the right end of the cylinder 21 is connected to a telescopic rod 22, the right end of the telescopic rod 22 is installed with a limiting push plate 23, and a limiting fixing plate 24 is arranged on the right side of the limiting push plate 23. The bottom of the cylinder 21 is connected to the top of the mounting frame 1, the bottom of the limiting push plate 23 is connected to the top of the mounting frame 1, the bottom of the limiting fixing plate 24 is connected to the top of the mounting frame 1, and the limiting fixing plate 24 is the same as the limiting push plate 23. The setting of the limiting push plate 23 and the limiting fixing plate 24 can limit and fix ductile castings of different sizes, thereby improving the applicability of the device.
[0028] The grinding mechanism 3 includes a mounting bracket 31, a sliding groove 32 is opened on the inner side of the mounting bracket 31, and a motor 35 is installed on the top of the mounting bracket 31, a threaded rod 33 is installed on the bottom of the motor 35, the bottom end of the threaded rod 33 is connected to the inner bottom of the sliding groove 32, and an extension plate 34 is rotatably connected to the outer side of the threaded rod 33, a motor 2 36 is installed on the top of the extension plate 34, a rotating shaft 37 is connected to the bottom of the motor 2 36, and a grinding ball 38 is installed on the bottom end of the rotating shaft 37, the front side of the mounting bracket 31 is connected to the rear side of the mounting frame 1, the motor 1 35 is started to rotate the threaded rod 33, and the extension plate 34 will move up and down along the threaded rod 33, thereby adjusting the height of the grinding ball 38.
[0029] The cleaning mechanism 4 includes a controller 41, a handle 42 is installed on the front side of the controller 41, an ultrasonic generator 43 is installed inside the controller 41, and a cleaning box 44 is installed on the rear side of the controller 41, the bottom of the controller 41 is connected to the inner bottom of the mounting frame 1, the bottom of the cleaning box 44 is connected to the inner bottom of the mounting frame 1, and the setting of the ultrasonic generator 43 can fully clean the ductile castings in the cleaning liquid and improve the quality of the castings.
[0030] The guide mechanism 5 includes an inclined plate 1 51, an inclined plate 2 52 is installed below the inclined plate 1 51, a buffer pad 53 is installed on the top side of the inclined plate 2 52, a leakage groove 54 is opened on the inner side of the buffer pad 53, and the leakage groove 54 is arranged on the inner side of the top of the inclined plate 2 52. The settings of the inclined plates 1 51 and 52 are the same. The top of the inclined plate 1 51 is connected to the inner side of the guide groove 11, and the bottom of the inclined plate 2 52 is connected to the top of the controller 41. The settings of the inclined plates 1 51 and 52 can guide the ductile castings into the cleaning box 44. The buffer pad 53 can reduce the impact force of the ductile castings falling and reduce damage to the device. The leakage groove 54 can filter the waste residue and scraps generated during the grinding process to prevent them from entering the cleaning box 44 to pollute the cleaning liquid and affect the cleaning efficiency.
[0031] When in use, first place the ductile casting on the top of the mounting frame 1, start the cylinder 21, and the telescopic rod 22 drives the limit push plate 23 to move toward the limit fixing plate 24, and the limit push plate 23 and the limit fixing plate 24 contact both sides of the casting to fix the ductile casting, then start the motor 1 35, the threaded rod 33 rotates, and the extension plate 34 moves downward. When the grinding ball 38 contacts the surface of the ductile casting, the motor 1 35 is turned off, and the motor 2 36 is started. The shaft 37 drives the grinding ball 38 to grind the ductile casting. After the grinding is completed, the ductile casting rolls off the inclined plate 1 51, passes through the inclined plate 2 52 and enters the cleaning liquid in the cleaning box 44, and the ultrasonic generator 43 is started by the controller 41 to perform ultrasonic cleaning on the ductile casting, which can fully clean the residue and dust on the surface of the casting. After a period of time, the controller 41 and the cleaning box 44 are pulled out by the handle 42, and the ductile casting is taken out for drying.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ductile iron casting surface treatment device, comprising a mounting frame (1), characterized in that: A limiting mechanism (2) is installed on the top of the installation frame (1), and a grinding mechanism (3) is installed on the rear side of the installation frame (1), wherein the grinding mechanism (3) is arranged above the limiting mechanism (2); a cleaning mechanism (4) is installed on the inner bottom of the installation frame (1), and a guiding mechanism (5) is installed on the top of the cleaning mechanism (4); the top of the guiding mechanism (5) is connected to the outer top of the installation frame (1).
2. A ductile iron casting surface treatment device according to claim 1, characterized in that: A guide groove (11) is provided on the top of the installation frame (1).
3. The ductile iron casting surface treatment device according to claim 1, characterized in that: The limiting mechanism (2) comprises a cylinder (21), the right end of the cylinder (21) is connected to a telescopic rod (22), the right end of the telescopic rod (22) is installed with a limiting push plate (23), and a limiting fixed plate (24) is arranged on the right side of the limiting push plate (23).
4. A ductile iron casting surface treatment device according to claim 3, characterized in that: The bottom of the cylinder (21) is connected to the top of the mounting frame (1), the bottom of the limit push plate (23) is connected to the top of the mounting frame (1), the bottom of the limit fixing plate (24) is connected to the top of the mounting frame (1), and the limit fixing plate (24) is the same as the limit push plate (23).
5. The ductile iron casting surface treatment device according to claim 1, characterized in that: The grinding mechanism (3) comprises a mounting bracket (31), a sliding groove (32) is provided on the inner side of the mounting bracket (31), a motor 1 (35) is mounted on the top of the mounting bracket (31), a threaded rod (33) is mounted on the bottom of the motor 1 (35), the bottom end of the threaded rod (33) is connected to the inner bottom of the sliding groove (32), and an extension plate (34) is rotatably connected to the outer side of the threaded rod (33), a motor 2 (36) is mounted on the top of the extension plate (34), a rotating shaft (37) is connected to the bottom of the motor 2 (36), and a grinding ball (38) is mounted on the bottom end of the rotating shaft (37).
6. A ductile iron casting surface treatment device according to claim 5, characterized in that: The front side of the mounting bracket (31) is connected to the rear side of the mounting frame (1).
7. The device for surface treatment of ductile iron casting according to claim 1, characterized in that: The cleaning mechanism (4) comprises a controller (41), a handle (42) is installed on the front side of the controller (41), an ultrasonic generator (43) is installed inside the controller (41), and a cleaning box (44) is installed on the rear side of the controller (41).
8. A ductile iron casting surface treatment device according to claim 7, characterized in that: The bottom of the controller (41) is connected to the inner bottom of the mounting frame (1), and the bottom of the cleaning box (44) is connected to the inner bottom of the mounting frame (1).
9. A ductile iron casting surface treatment device according to claim 1, characterized in that: The guide mechanism (5) comprises an inclined plate 1 (51), an inclined plate 2 (52) is installed below the inclined plate 1 (51), a buffer pad (53) is installed on the top side of the inclined plate 2 (52), a leakage groove (54) is opened on the inner side of the buffer pad (53), and the leakage groove (54) is arranged on the inner side of the top of the inclined plate 2 (52), and the inclined plate 1 (51) and the inclined plate 2 (52) are arranged in the same manner.
10. A ductile iron casting surface treatment device according to claim 9, characterized in that: The top of the inclined plate 1 (51) is connected to the inner side of the guide groove (11), and the bottom of the inclined plate 2 (52) is connected to the top of the controller (41).