Installation equipment for large-scale sleeved speed reducer
By designing an installation device for large-scale set reducers, and utilizing the cooperation of concentric screw rods, pressure plates and other components, the problem of easy damage to oil seals during the installation process of set reducers in the existing technology has been solved, and an efficient and safe installation has been achieved. Installation effect.
Patent Information
- Application Number
- CN202423063319.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing European crane set reducers are prone to damage the oil seal and other structures during installation, resulting in poor working stability of the crane and even unable to work.
A kind of installation equipment for a large set reducer is designed. By setting up a concentric screw rod, a pressure plate, a spacer collar, a top plate and a handle, the pressure plate is used to rotate the top plate to push the set reducer to move on the set reel shaft, and gradually Set on the set reel shaft.
This equipment makes the installation process very labor-saving, has high installation efficiency, will not damage the oil seal and other structures of the set reducer, and has a longer service life.
Smart Images

Figure CN222371520U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of installation of a set reducer, in particular to installation equipment for a large set reducer. Background Art
[0002] Among the reducers used for crane lifting, European cranes are very popular. The biggest feature of this type of crane is that the reducer of the lifting mechanism is installed in a set manner, which does not occupy the center distance of the reducer. The base number of the reducer can be reduced, and the cost can be reduced. The competitive advantage is obvious. The lifting reducer adopts a set and the installation method is tight fit.
[0003] The reducer set is installed with a tight fit on the reel shaft. If it is installed by force, it is easy to damage the oil seal and other structures of the reducer, causing damage to the reducer, making the crane unstable or even unable to work. Therefore, an installation device for a large reducer set is proposed. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an installation device for a large-scale set reducer, which effectively solves the problems existing in the installation process of the existing set reducer for European cranes.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an installation device for a large-scale set reducer, comprising a trolley frame, the upper end of the trolley frame is rotatably connected to a reel, a set reel shaft is provided in the middle of one end of the reel, and a first threaded hole is formed in the middle of the set reel shaft away from the one end of the reel, and a set reducer is provided on the periphery of the set reel shaft, a concentric screw rod is provided in the first threaded hole, and the concentric screw rod passes through the set reducer, and a pressure plate is provided on the periphery of the concentric screw rod on the side of the set reducer away from the set reel shaft. A through hole is formed in the middle of the pressure plate, and a gasket is provided between the pressure plate and the set reducer located on the periphery of the through hole, a spacer ring is provided in the middle of a side wall of the pressure plate away from the set reducer, and a connecting bearing is provided on the periphery of the spacer ring away from one end of the pressure plate, and a top plate is provided on the periphery of the connecting bearing, a second threaded hole is formed in the middle of the top plate, and handles are provided on the upper and lower parts of a side wall of the top plate away from the spacer ring.
[0006] Preferably, the set reel shaft is connected to the middle part of one end of the reel through a key, the coaxial screw rod is connected to the set reel shaft through the first threaded hole, and the axis of the coaxial screw rod, the reel and the set reel shaft are in the same straight line.
[0007] Preferably, the set reducer is set on the periphery of the set reel shaft and is slidably connected to the outer wall of the set reel shaft. The installation method of the set reducer and the set reel shaft is a tight fit, which has the advantage of not occupying the center distance of the reducer.
[0008] Preferably, the concentric screw rod passes through the middle of the through hole, the gasket is glued to the side wall of the pressure plate, the gasket is overlapped with the set reducer, and the gasket is clamped between the pressure plate and the set reducer. The gasket is made of rubber material, which can increase the friction between the pressure plate and the reducer, and can also play a protective role between the set reducer and the pressure plate to prevent the pressure plate from causing damage to the set reducer.
[0009] Preferably, the spacer ring is formed on the side wall of the pressure plate, the spacer ring is interference connected with the inner ring of the connecting bearing, the outer ring of the connecting bearing is interference connected with the side wall of the top plate, and the spacer ring and the pressure plate can rotate relative to the top plate with the assistance of the connecting bearing.
[0010] Preferably, the top plate is connected to the coaxial screw rod through the second threaded hole, the handle is welded to the side wall of the top plate, the apertures of the first threaded hole and the second threaded hole are the same, but smaller than the aperture of the through hole, and when the top plate is rotated by the handle, the top plate will move on the coaxial screw rod with the assistance of the second threaded hole, thereby driving the spacer ring and the pressure plate to move, so that the pressure plate pushes the set reducer to be gradually mounted on the set reel shaft.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] In the installation equipment of the large-scale set reducer, by arranging concentric screws, pressure plates, spacer collars, top plates and handles, the equipment can make the pressure plate push the set reducer to move on the set reel shaft by rotating the top plate, and gradually put it on the set reel shaft, which is very labor-saving, has high installation efficiency and good matching, will not damage the oil seal and other structures of the set reducer, and has a longer service life; the setting of the connecting bearing and the gasket ensures that the pressure plate will not rotate synchronously with the top plate when the top plate rotates, and the matching gasket can effectively prevent the pressure plate from causing damage to the set reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 For this utility model Figure 1 A partial enlarged view of the middle A;
[0016] Figure 3 The structure diagram of the middle pressure plate, spacer ring and top plate of the utility model is shown in FIG. Figure 1 ;
[0017] Figure 4 The structure diagram of the middle pressure plate, spacer ring and top plate of the utility model is shown in FIG. Figure 2 ;
[0018] In the figure: 1. trolley frame; 2. reel; 3. mounted reel shaft; 4. first threaded hole; 5. mounted reducer; 6. concentric screw rod; 7. pressure plate; 8. through hole; 9. gasket; 10. spacer ring; 11. connecting bearing; 12. top plate; 13. second threaded hole; 14. handle. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] In this embodiment, Figure 1-4 The utility model includes a trolley frame 1, the upper end of the trolley frame 1 is rotatably connected to a reel 2, a set reel shaft 3 is arranged in the middle of one end of the reel 2, a first threaded hole 4 is formed in the middle of the end of the set reel shaft 3 away from the reel 2, a set reducer 5 is arranged on the periphery of the set reel shaft 3, a concentric screw 6 is arranged in the first threaded hole 4, the concentric screw 6 penetrates the set reducer 5, a pressure plate 7 is arranged on the periphery of the concentric screw 6 on the side of the set reducer 5 away from the set reel shaft 3, a through hole 8 is formed in the middle of the pressure plate 7, a gasket 9 is arranged between the pressure plate 7 and the set reducer 5 located on the periphery of the through hole 8, a spacing ring 10 is arranged in the middle of one side wall of the pressure plate 7 away from the set reducer 5, a connecting bearing 11 is arranged on the periphery of the spacing ring 10 away from the end of the pressure plate 7, a top plate 12 is arranged on the periphery of the connecting bearing 11, a second threaded hole 13 is formed in the middle of the top plate 12, and a handle 14 is provided on the upper and lower parts of the side wall of the top plate 12 away from the spacing ring 10.
[0021] Among them, the set reel shaft 3 is connected to the middle of one end of the reel 2 through a key, the concentric screw rod 6 is connected to the set reel shaft 3 through the first threaded hole 4, and the axis of the concentric screw rod 6, the reel 2 and the set reel shaft 3 are on the same straight line.
[0022] Among them, the set reducer 5 is set on the outer periphery of the set reel shaft 3 and is slidably connected to the outer wall of the set reel shaft 3. The installation method of the set reducer 5 and the set reel shaft 3 is a tight fit, which has the advantage of not occupying the center distance of the reducer.
[0023] Among them, the concentric screw 6 passes through the middle of the through hole 8, the gasket 9 is glued to the side wall of the pressure plate 7, the gasket 9 is overlapped with the set reducer 5, and the gasket 9 is clamped between the pressure plate 7 and the set reducer 5. The gasket 9 is made of rubber material, which can increase the friction between the pressure plate 7 and the reducer, and can also play a protective role between the set reducer 5 and the pressure plate 7 to prevent the pressure plate 7 from causing damage to the set reducer 5.
[0024] Among them, the spacing ring 10 is formed on the side wall of the pressure plate 7, the spacing ring 10 is interference connected with the inner ring of the connecting bearing 11, and the outer ring of the connecting bearing 11 is interference connected with the side wall of the top plate 12. The spacing ring 10 and the pressure plate 7 can rotate relative to the top plate 12 with the assistance of the connecting bearing 11. The top plate 12 is connected to the concentric screw 6 through the second threaded hole 13, and the handle 14 is welded to the side wall of the top plate 12. The apertures of the first threaded hole 4 and the second threaded hole 13 are the same, but smaller than the aperture of the through hole 8. When the top plate 12 is rotated by the handle 14, the top plate 12 will move on the concentric screw 6 with the assistance of the second threaded hole 13, thereby driving the spacing ring 10 and the pressure plate 7 to move, so that the pressure plate 7 pushes the set reducer 5 to be gradually set on the set reel shaft 3.
[0025] Working principle: When using the installation equipment to install the set reducer 5, first install one end of the concentric screw 6 in the first threaded hole 4, then pass the set reducer 5 through the concentric screw 6, and install it on the end of the set reel shaft 3, then pass the pressure plate 7, the spacing ring 10 and the top plate 12 through the concentric screw 6 in sequence and press on the end of the set reducer 5 away from the set reel shaft 3, by shaking the handle 14, the top plate 12 can be moved on the concentric screw 6 with the assistance of the second threaded hole 13, and then drive the spacing ring 10 and the pressure plate 7 to move, so that the pressure plate 7 pushes the set reducer 5 to move on the set reel shaft 3, and gradually put it on the set reel shaft 3, which is very labor-saving. After the installation of the set reducer 5 is completed, the pressure plate 7, the spacing ring 10, the top plate 12 and the concentric screw 6 are removed, and the screws are fixed at the end of the set reducer 5.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large-scale reduction gear installation device, comprising a small vehicle frame (1), characterized in that: The upper end of the trolley frame (1) is rotatably connected to a reel (2); a sleeve reel shaft (3) is provided in the middle of one end of the reel (2); a first threaded hole (4) is formed in the middle of one end of the sleeve reel shaft (3) away from the reel (2); a sleeve reducer (5) is provided on the periphery of the sleeve reel shaft (3); a concentric screw rod (6) is provided in the first threaded hole (4); the concentric screw rod (6) passes through the sleeve reducer (5); a pressure plate (7) is provided on the periphery of the concentric screw rod (6) on the side of the sleeve reducer (5) away from the sleeve reel shaft (3); the pressure plate (7) is formed in the middle A through hole (8) is provided, a gasket (9) is provided between the pressure plate (7) and the set reducer (5) on the periphery of the through hole (8), a spacing ring (10) is provided in the middle of a side wall of the pressure plate (7) away from the set reducer (5), a connecting bearing (11) is provided on the periphery of one end of the spacing ring (10) away from the pressure plate (7), a top plate (12) is provided on the periphery of the connecting bearing (11), a second threaded hole (13) is formed in the middle of the top plate (12), and a handle (14) is provided on the upper and lower parts of a side wall of the top plate (12) away from the spacing ring (10).
2. The installation device for a large-scale set reducer according to claim 1 is characterized in that: The sleeved reel shaft (3) is connected to the middle portion of one end of the reel (2) via a key, and the concentric screw rod (6) is connected to the sleeved reel shaft (3) via the first threaded hole (4).
3. The installation device for a large-scale set reducer according to claim 1 is characterized in that: The sleeved reducer (5) is sleeved on the outer periphery of the sleeved reel shaft (3) and is slidably connected to the outer wall of the sleeved reel shaft (3).
4. The installation device for a large-scale set reducer according to claim 1 is characterized in that: The concentric screw rod (6) passes through the middle of the through hole (8), the gasket (9) is glued to the side wall of the pressure plate (7), the gasket (9) is overlapped with the set reducer (5), and the gasket (9) is clamped between the pressure plate (7) and the set reducer (5).
5. The installation device for a large-scale set reducer according to claim 1, characterized in that: The spacer ring (10) is formed on the side wall of the pressure plate (7), the spacer ring (10) is in interference connection with the inner ring of the connecting bearing (11), and the outer ring of the connecting bearing (11) is in interference connection with the side wall of the top plate (12).
6. The installation device for a large-scale set reducer according to claim 1, characterized in that: The top plate (12) and the concentric screw rod (6) are connected via the second threaded hole (13), and the handle (14) is welded to the side wall of the top plate (12).