Manipulator device for concrete test block test

By designing a manipulator device that uses a bidirectional screw and a servo motor-driven grabbing mechanism, the existing manipulator solves the problems of small force area and high pressure when grabbing concrete blocks, and achieves stable clamping and stabilization of concrete blocks. Accurate detection.

CN222371606UActive Publication Date: 2025-01-21XIAMEN JIEHANG ENG TESTING TECH CO LTD
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Patent Information

Application Number
CN202322914711.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-10-30
Publication Date
2025-01-21
Estimated Expiration
2033-10-30

AI Technical Summary

Technical Problem

When existing robots grasp concrete blocks, the area of ​​force is small and the pressure is strong, which can easily lead to deformation or cracks of concrete blocks, affecting the detection results.

Method used

A manipulator device is designed, which adopts a grabbing mechanism driven by a bidirectional screw and a servo motor. The bidirectional screw drives the moving block and the grabbing plate to move to realize the clamping and grabbing of the concrete blocks, and the electric telescopic rod and the reinforcement ring are used. Blocks increase stability and friction.

Benefits of technology

It effectively reduces the possibility of damage to concrete blocks during the grabbing process, increases the contact area during grabbing, and reduces the pressure, thus improving the detection accuracy of concrete blocks.

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Abstract

The utility model discloses a manipulator device for concrete test block test, which relates to the field of concrete test block test and comprises a manipulator body, the lower side of the manipulator body is fixedly connected with a bottom block, one side of the manipulator body is provided with a grabbing mechanism, and the grabbing mechanism comprises a mounting plate arranged on one side of the manipulator body. A mounting frame plate is fixedly connected to one side of the mounting plate, and a mounting groove is formed in one side of the mounting plate, so that a three-jaw or four-jaw grabbing mode adopted when most existing manipulators are used is improved, and when the manipulators grab concrete blocks, the stress area of the concrete blocks is small, the borne pressure is large, and the concrete blocks cannot be damaged. According to the concrete block grabbing and clamping device, the problem that follow-up detection of concrete blocks may be affected due to the fact that the concrete blocks cannot be grabbed and clamped in the prior art is solved, a manipulator body in the concrete block grabbing and clamping device can grab and clamp the concrete blocks through a grabbing mechanism, and the possibility that the concrete blocks are damaged due to the fact that the contact area between the manipulator body and the concrete blocks is small is reduced while the concrete blocks are grabbed and clamped.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete test block testing, and more specifically to a manipulator device used for concrete test block testing. Background Art

[0002] Concrete is a common building material that is made by mixing water, cement and aggregate (usually sand, crushed stone or crushed stone). Concrete is often used in building structures, roads, bridges, dams, pipelines and other construction projects because of its advantages such as high strength, good durability and relatively low cost. Concrete testing is a key process to evaluate the performance and quality of concrete. It can help ensure the safety and reliability of concrete in construction projects. The tests generally used are: flexural strength test, splitting strength test, density test, etc.

[0003] In the prior art, when testing concrete blocks, a robot is often used to pick up and grasp the concrete blocks, and the grasped concrete blocks are placed on an instrument that needs to be tested. However, most of the existing robots use a three-claw or four-claw grasping method when in use. This means that when the robot grasps the concrete blocks, the force-bearing area of ​​the concrete blocks is small and the pressure they are subjected to is large, which can easily cause slight deformation or cracks in the grasped concrete blocks, which may affect subsequent testing of the concrete blocks. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a manipulator device for concrete specimen testing, which can effectively solve the problem that most existing manipulators adopt a three-claw or four-claw grasping method when in use. As a result, when the manipulator grasps the concrete block, the force area of ​​the concrete block is small and the pressure it is subjected to is large, which may affect the subsequent detection of the concrete block.

[0005] In order to solve the above problems, the utility model adopts the following technical solutions:

[0006] A manipulator device for concrete test block testing comprises a manipulator body, a bottom block is fixedly connected to the lower side of the manipulator body, and a gripping mechanism is arranged on one side of the manipulator body;

[0007] The gripping mechanism includes a mounting plate arranged on one side of the manipulator body, one side of the mounting plate is fixedly connected to a mounting frame plate, one side of the mounting plate is provided with a mounting groove, and two mounting grooves are provided, a bidirectional screw and a limit rod are provided on the inner sides of the two mounting grooves, respectively, the outer side of the bidirectional screw is threadedly connected to a moving block, and two moving blocks are provided, the two moving blocks are both slidably connected to the outer side of the limit rod, one side of the two moving blocks is respectively fixedly connected to a first gripping plate and a second gripping plate, a servo motor is fixedly connected to the inner side of the mounting frame plate, the output shaft of the servo motor passes through the mounting plate, the output shaft of the servo motor is fixedly connected to the bidirectional screw through a coupling, and the servo motor is electrically connected to the manipulator body.

[0008] As a preferred solution of the utility model, a first electric telescopic rod is fixedly connected to the upper side of the mounting plate, a connecting plate is fixedly connected to the upper end of the first electric telescopic rod, a second electric telescopic rod is fixedly connected to the lower side of the connecting plate, and a fixing plate is fixedly connected to the lower end of the second electric telescopic rod.

[0009] As a preferred solution of the utility model, a reinforcement ring block is fixedly connected to the upper side of the mounting plate, and the reinforcement ring block is fixedly connected to the outer side of the first electric telescopic rod.

[0010] As a preferred solution of the utility model, one side of the first grabbing plate is fixedly connected to the second rubber layer, and one side of the second grabbing plate is fixedly connected to the first rubber layer.

[0011] As a preferred solution of the utility model, a fixing block is fixedly connected to one side of the bottom block, and the fixing block is used to increase the stability of the bottom block.

[0012] As a preferred solution of the utility model, a thread groove is provided on the upper side of the fixing block, and a plurality of the thread grooves are provided.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] 1. The manipulator body in the device can grasp and clamp the concrete block through the grasping mechanism, and while grasping and clamping the concrete block, reduce the possibility of damage to the concrete block due to the small contact area with the concrete block.

[0015] 2. The reinforcing ring block in the device can increase the stability of the connection between the mounting plate and the first electric telescopic rod, so that the first electric telescopic rod can be sufficiently stable when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a side view structural schematic diagram of the utility model;

[0018] Figure 3 This is a structural schematic diagram of a mounting plate in an embodiment of the utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the mounting plate in the embodiment of the utility model;

[0020] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0021] Description of the numbers in the figure:

[0022] 1. Manipulator body; 2. Bottom block; 31. Mounting plate; 32. Mounting slot; 33. Bidirectional screw; 34. Limit rod; 35. Moving block; 36. First grabbing plate; 37. Second grabbing plate; 38. Servo motor; 41. First electric telescopic rod; 42. Connecting plate; 43. Second electric telescopic rod; 44. Fixed plate; 51. First rubber layer; 52. Second rubber layer; 6. Reinforcement ring block; 7. Fixed block; 8. Threaded groove; 9. Mounting frame plate. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example:

[0025] See also Figure 1-5 A manipulator device for concrete test block test includes a manipulator body 1, a bottom block 2 is fixedly connected to the lower side of the manipulator body 1, the setting of the bottom block 2 enables the manipulator body 1 to be smoothly placed on the ground, and a gripping mechanism is provided on one side of the manipulator body 1. The manipulator body 1 can grip and clamp the concrete block through the gripping mechanism, and while gripping and clamping the concrete block, reduce the possibility of damage to the concrete block due to the small contact area with the concrete block.

[0026] The two movable blocks 35 are slidably connected to the outer sides of the two movable blocks 35, and the two movable blocks 35 are slidably connected to the outer sides of the two movable blocks 35. The mounting plate 31 is provided with a mounting groove 32 on one side of the manipulator body 1. The mounting plate 31 is fixedly connected with a mounting frame plate 9 on one side. The mounting plate 31 is provided with a mounting groove 32, and two mounting grooves 32 are provided. A bidirectional screw rod 33 and a limiting rod 34 are respectively provided on the inner sides of the two mounting grooves 32. The outer sides of the bidirectional screw rod 33 are threadedly connected with a moving block 35, and two moving blocks 35 are provided. The two moving blocks 35 are both slidably connected to the outer sides of the limiting rod 34. The mounting plate 31 can install and fix the bidirectional screw rod 33 and the limiting rod 34 through the mounting groove 32. The threads on both sides of the bidirectional screw rod 33 are opposite, and the limiting rod 34 can smoothly limit the two moving blocks 35. This makes it possible to smoothly drive the two moving blocks 35 to move in opposite directions when the bidirectional screw rod 33 is rotating. A first grabbing plate 36 and a second grabbing plate 37 are respectively fixedly connected on one side of the two moving blocks 35. When the two moving blocks 35 move, they will also smoothly drive the first grabbing plate 36 and the second grabbing plate 37. The first grab plate 36 and the second grab plate 37 move in opposite directions together, and when the first grab plate 36 and the second grab plate 37 move to a certain distance, the concrete block can be smoothly clamped and grabbed, which can not only realize the grabbing of the concrete block, but also can smoothly increase the contact area during grabbing and reduce the pressure. A servo motor 38 is fixedly connected to the inner side of the mounting frame plate 9, and the output shaft of the servo motor 38 passes through the mounting plate 31. The output shaft of the servo motor 38 is fixedly connected to the bidirectional screw 33 through a coupling. The mounting plate 31 can install the servo motor 38 through the mounting frame plate 9, and the operation of the servo motor 38 can smoothly drive the bidirectional screw 33 to rotate, thereby realizing the movement of the first grab plate 36 and the second grab plate 37. The servo motor 38 is electrically connected to the manipulator body 1, so that when the manipulator body 1 is in use, the servo motor 38 can also operate smoothly. The manipulator body 1 is a prior art in this field, so it will not be described in detail here.

[0027] Specifically, the upper side of the mounting plate 31 is fixedly connected with the first electric telescopic rod 41, the upper end of the first electric telescopic rod 41 is fixedly connected with the connecting plate 42, the lower side of the connecting plate 42 is fixedly connected with the second electric telescopic rod 43, the lower end of the second electric telescopic rod 43 is fixedly connected with the fixing plate 44, the first electric telescopic rod 41 can connect the second electric telescopic rod 43 through the connecting plate 42, and the second electric telescopic rod 43 can be connected to the fixing plate 44, the first electric telescopic rod 41 can smoothly adjust the position and height of the second electric telescopic rod 43 and the fixing plate 44 when telescoping, and the second electric telescopic rod The extension and retraction of 43 can further adjust the height of the fixed plate 44. After the grabbing mechanism grabs the concrete block, the manipulator body 1 can rotate the fixed plate 44 through its own operation, and make the fixed plate 44 smoothly cooperate with the first electric telescopic rod 41 and the second electric telescopic rod 43 to support and cushion the lower side of the concrete block, thereby increasing the stability of the concrete block when being grabbed. The first electric telescopic rod 41 and the second electric telescopic rod 43 are both electrically connected to the manipulator body 1, which enables the manipulator body 1 to smoothly start the first electric telescopic rod 41 and the second electric telescopic rod 43 during operation.

[0028] Specifically, a reinforcement ring block 6 is fixedly connected to the upper side of the mounting plate 31, and the reinforcement ring block 6 is fixedly connected to the outer side of the first electric telescopic rod 41. The reinforcement ring block 6 can increase the stability of the connection between the mounting plate 31 and the first electric telescopic rod 41, so that the first electric telescopic rod 41 can be sufficiently stable when in use and is not prone to falling, etc. A second rubber layer 52 is fixedly connected to one side of the first grabbing plate 36, and a first rubber layer 51 is fixedly connected to one side of the second grabbing plate 37. The first rubber layer 51 and the second rubber layer 52 can smoothly increase the friction between the first grabbing plate 36 and the second grabbing plate 37 and the concrete block, thereby further increasing the stability of the first grabbing plate 36 and the second grabbing plate 37 when clamping the concrete block.

[0029] Specifically, a fixing block 7 is fixedly connected to one side of the bottom block 2, and the fixing block 7 is used to increase the stability of the bottom block 2. The setting of the fixing block 7 makes the manipulator body 1 more stable when it is placed on the ground through the bottom block 2. A threaded groove 8 is opened on the upper side of the fixing block 7, and a plurality of threaded grooves 8 are provided. The setting of the threaded groove 8 makes it more convenient for the staff to connect the bottom block 2 and the fixing block 7 to the ground firmly by bolts when they need to.

[0030] The working principle and use process of the utility model: when the device is in use, the manipulator body 1 can move the first grabbing plate 36 and the second grabbing plate 37 to the outside of the concrete block through its own operation, and start the servo motor 38 after the movement. When the servo motor 38 is in operation, it will smoothly drive the bidirectional screw 33 to rotate. When the bidirectional screw 33 rotates, it will drive the first grabbing plate 36 and the second grabbing plate 37 to move in opposite directions through the opposite threads on both sides of itself and the limiting rod 34 on the first grabbing plate 36 and the second grabbing plate 37, so as to clamp and grab the concrete block. After that, the manipulator body 1 can also move the mounting plate 36 and the second grabbing plate 37 to the outside of the concrete block through its own operation. 1. The first electric telescopic rod 41 and the fixed plate 44 are rotated to rotate the fixed plate 44 to the lower side of the concrete block, and the fixed plate 44 is moved to the lower side of the concrete block through the operation of the first electric telescopic rod 41 and the second electric telescopic rod 43 to support and lift the concrete block. After that, the manipulator body 1 can smoothly move the concrete block to the equipment to be inspected. This can solve the problem that most existing manipulators use a three-claw or four-claw grasping method when in use. This makes the force-bearing area of ​​the concrete block smaller and the pressure it is subjected to greater when the manipulator grasps the concrete block, which may affect the subsequent detection of the concrete block.

[0031] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.

Claims

1. A manipulator device for concrete block testing, comprising a manipulator body (1), characterized in that: A bottom block (2) is fixedly connected to the lower side of the manipulator body (1), and a gripping mechanism is provided on one side of the manipulator body (1); The gripping mechanism comprises a mounting plate (31) arranged on one side of the manipulator body (1), one side of the mounting plate (31) is fixedly connected to a mounting frame plate (9), one side of the mounting plate (31) is provided with a mounting groove (32), and two mounting grooves (32) are provided, and the inner sides of the two mounting grooves (32) are respectively provided with a bidirectional screw rod (33) and a limit rod (34), the outer side of the bidirectional screw rod (33) is threadedly connected to a moving block (35), and two moving blocks (35) are provided, and the two moving blocks (35) are slidably connected to the outside of the limit rod (34), one side of the two moving blocks (35) is respectively fixedly connected with a first grab plate (36) and a second grab plate (37), the inner side of the mounting frame plate (9) is fixedly connected with a servo motor (38), the output shaft of the servo motor (38) passes through the mounting plate (31), the output shaft of the servo motor (38) is fixedly connected to the bidirectional screw (33) through a coupling, and the servo motor (38) is electrically connected to the manipulator body (1).

2. A manipulator device for concrete test block testing according to claim 1, characterized in that: A first electric telescopic rod (41) is fixedly connected to the upper side of the mounting plate (31), a connecting plate (42) is fixedly connected to the upper end of the first electric telescopic rod (41), a second electric telescopic rod (43) is fixedly connected to the lower side of the connecting plate (42), and a fixing plate (44) is fixedly connected to the lower end of the second electric telescopic rod (43).

3. A manipulator device for concrete test block testing according to claim 2, characterized in that: A reinforcement ring block (6) is fixedly connected to the upper side of the mounting plate (31), and the reinforcement ring block (6) is fixedly connected to the outer side of the first electric telescopic rod (41).

4. A manipulator device for concrete test block testing according to claim 1, characterized in that: A second rubber layer (52) is fixedly connected to one side of the first grabbing plate (36), and a first rubber layer (51) is fixedly connected to one side of the second grabbing plate (37).

5. A manipulator device for concrete test block testing according to claim 1, characterized in that: A fixing block (7) is fixedly connected to one side of the bottom block (2), and the fixing block (7) is used to increase the stability of the bottom block (2).

6. A manipulator device for concrete test block testing according to claim 5, characterized in that: A thread groove (8) is provided on the upper side of the fixing block (7), and a plurality of the thread grooves (8) are provided.