Full-automatic high-efficiency paper-plastic girdling equipment

By designing a paper and plastic fully-automatic ring-cutting equipment that includes a four-index turntable, loading, unloading, ring-cutting and waste removal mechanisms, the existing technology problems of high labor intensity of manual operation and difficulty in removing leftovers are solved, achieving Automated edge trimming and scrap collection improves production efficiency and safety.

CN222371700UActive Publication Date: 2025-01-21WING FAT (HENAN) MOLDED FIBER TECH DEV CO LTD
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Patent Information

Application Number
CN202420892170.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-21
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Existing paper-plastic circumcision equipment relies on manual operation, has high labor intensity and requires cooperation from multiple people, and the residual scraps after circumcision are difficult to remove.

Method used

A paper and plastic fully automatic and high-efficiency ring-cutting equipment is designed, which uses a combination of four-index turntable, loading mechanism, unloading mechanism, ring-cutting mechanism and waste removal mechanism to realize automatic loading, ring-cutting and scrap collection.

Benefits of technology

It realizes the automated trimming process, saves human resources, reduces workers' labor intensity, and improves production efficiency and safety by automatically cleaning up leftover materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses full-automatic high-efficiency paper-plastic girdling equipment, and relates to the technical field of paper pulp molding products, in particular to the full-automatic high-efficiency paper-plastic girdling equipment which comprises a large platen, a four-indexing turntable is mounted in the middle of the large platen, a feeding mechanism and a feeding belt are mounted on one side of the four-indexing turntable, and the feeding belt is mounted on the other side of the large platen. A discharging mechanism and a discharging belt are installed on the other side of the four-indexing rotary disc, an annular cutting mechanism is installed behind the four-indexing rotary disc, a waste removing mechanism is installed in front of the four-indexing rotary disc, and a product profiling tool is installed above the periphery of the four-indexing rotary disc. According to the full-automatic high-efficiency annular cutting equipment for the paper plastic, through the cooperative arrangement of the four-indexing rotary table, the feeding mechanism, the discharging mechanism and the annular cutting mechanism, the full-automatic high-efficiency annular cutting equipment for the paper plastic has the effects that the edge cutting work can be automatically completed, manpower resources are saved, and the labor intensity of workers is reduced; the full-automatic high-efficiency paper-plastic girdling equipment has the effect of automatically collecting leftover materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulp molding products, in particular to a paper-plastic fully automatic high-efficiency circular cutting device. Background Art

[0002] The existing paper-plastic circular cutting equipment is equipped with one person for each circular cutting machine, and the circular cutting of paper-plastic products is achieved entirely by manual operation. The specific process is as follows: the product is taken from the turnover vehicle manually, placed on the circular cutting fixture, the start button is pressed manually, the positioning fixture is moved to the circular cutting station, the circular cutting mechanism rotates the circular cutting blade and descends to the product circular cutting position, after the circular cutting is completed, the transfer platform returns to the standby position, the product and scraps are taken out manually, and placed on the conveyor line to the manual full inspection station. The existing production process involves tedious steps such as turning, loading and unloading, and removing scraps, which leads to high labor intensity and requires the arrangement of multiple people. The scraps remaining after circular cutting have too small a gap with the positioning fixture, making it difficult for humans to remove the scraps. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the present invention provides a paper-plastic fully automatic high-efficiency circular cutting device, which solves the problems raised in the above-mentioned background technology.

[0005] (2) Technical solution

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a fully automatic and efficient circular cutting equipment for paper and plastic, comprising a large table, a four-division turntable is installed in the middle of the large table, a feeding mechanism and a feeding belt are installed on one side of the four-division turntable, a unloading mechanism and a unloading belt are installed on the other side of the four-division turntable, a circular cutting mechanism is installed behind the four-division turntable, a waste cleaning mechanism is installed in front of the four-division turntable, a product profiling tooling is installed above the periphery of the four-division turntable, a blanking hole is opened below the large table near the waste cleaning mechanism, a guide groove is installed below the blanking hole, and a waste box is placed below the guide groove.

[0007] Preferably, the loading belt and the unloading belt are symmetrically distributed on both sides of the four-division turntable and the line connecting the center lines coincides with the center of the four-division turntable, and the ends of the loading belt and the unloading belt are both inserted into the large table.

[0008] Preferably, the number of the product profiling fixtures is four and they are evenly distributed around the periphery of the four-index turntable, and the four-index turntable rotates ninety degrees each time when working.

[0009] Preferably, the loading mechanism and the unloading mechanism have the same structure, both consisting of three axes: X-axis, Y-axis and Z-axis. A suction cup is installed under the Z-axis. The loading mechanism drives the suction cup through the three axes to grab the product from the loading belt to the product profiling tooling installed around the four-dividing turntable. The unloading mechanism drives the suction cup through the three axes to grab the product from the product profiling tooling to the unloading belt.

[0010] Preferably, the circular cutting mechanism consists of three axes: X-axis, Y-axis and Z-axis. The Z-axis is equipped with a cutter that rotates at high speed driven by a motor. When the circular cutting mechanism is working, the three axes drive the cutter to cut the waste edges around the product.

[0011] Preferably, the waste clearing mechanism includes an air shearing assembly and a material pulling assembly. The air shearing assembly cuts off the product scraps, and the material pulling assembly pulls the scraps downward, and the torn scraps fall into the waste box through the guide groove.

[0012] (3) Beneficial effects

[0013] The utility model provides a paper-plastic fully automatic high-efficiency circular cutting device, which has the following beneficial effects:

[0014] 1. The paper and plastic fully automatic high-efficiency circular cutting equipment, through the coordinated arrangement of the four-index turntable, the loading mechanism, the unloading mechanism and the circular cutting mechanism, enables the paper and plastic fully automatic high-efficiency circular cutting equipment to automatically complete the trimming work, thereby saving human resources and reducing the labor intensity of workers. The loading mechanism automatically grabs the product onto the circular cutting mechanism and then automatically sends it to the bottom of the circular cutting mechanism for circular cutting. The circularly cut product is then sent to the bottom of the unloading mechanism by the four-index turntable and then automatically picked up. The whole process only requires a few workers to load and unload, and the trimming work is automatically completed by the machine, thereby saving human resources and reducing the labor intensity of workers.

[0015] 2. This paper and plastic fully automatic high-efficiency circular cutting equipment, through the coordinated setting of the four-index turntable, waste cleaning mechanism, guide groove and waste box, enables this paper and plastic fully automatic high-efficiency circular cutting equipment to have the effect of automatically collecting scraps. The four-index turntable sends the circularly cut products to the edge of the waste cleaning mechanism for automatic cleaning of scraps. During this process, the scraps automatically fall into the waste box through the guide groove, thereby achieving the effect of automatic collection of scraps. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of the appearance view of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the internal stereoscopic view of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a partial three-dimensional view of the utility model.

[0019] In the figure: 1. Large table; 101. Blanking hole; 2. Four-index turntable; 3. Loading mechanism; 4. Loading belt; 5. Unloading mechanism; 6. Unloading belt; 7. Circular cutting mechanism; 8. Waste removal mechanism; 9. Product profiling tooling; 10. Guide trough; 11. Waste box. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] See also Figures 1 to 3 The present invention provides a technical solution: a fully automatic high-efficiency circular cutting equipment for paper and plastic, comprising a large table 1, a four-index turntable 2 is installed in the middle of the large table 1, a loading mechanism 3 and a loading belt 4 are installed on one side of the four-index turntable 2, and a discharging mechanism 5 and a discharging belt 6 are installed on the other side of the four-index turntable 2. The loading belt 4 and the discharging belt 6 are symmetrically distributed on both sides of the four-index turntable 2, and the connecting line of the center line coincides with the center of the circle of the four-index turntable 2. The ends of the feeding belt 4 and the discharging belt 6 are both inserted into the large table 1, and a circular cutting mechanism 7 is installed behind the four-index turntable 2. The circular cutting mechanism 7 consists of three axes, an X-axis, a Y-axis and a Z-axis. The Z-axis is equipped with a cutter driven by a motor to rotate at a high speed. When the circular cutting mechanism 7 is working, the three-axis driven cutter cuts the waste edge around the product. A waste cleaning mechanism 8 is installed in front of the four-index turntable 2, and a product profiling tool is installed above the periphery of the four-index turntable 2. The product is placed on the conveyor belt 4 and the conveyor belt 6 is provided with a plurality of guide rails 14 for conveying the product to the conveyor belt 4. The guide rails 14 are connected to the conveyor belt 4 and the conveyor belt 6 is provided with a plurality of guide rails 15 for conveying the product to the conveyor belt 4. The plurality of guide rails 14 are connected to the conveyor belt 4 and the conveyor belt 6 is provided with a plurality of guide rails 16 for conveying the product to the conveyor belt 4.

[0022] During use, workers place the products to be trimmed on the feeding belt 4. When the feeding belt 4 works, it transports the products to be trimmed to the bottom of the feeding mechanism 3. When the feeding mechanism 3 works, it grabs the products to be trimmed from the feeding belt 4 to the product profiling tooling 9 installed around the four-division turntable 2 through the three-axis driven suction cup. The four-division turntable 2 further rotates to send the products to be trimmed to the bottom of the circular cutting mechanism 7. When the circular cutting mechanism 7 works, it drives the cutter to cut the waste edges around the products through the three-axis driven cutter. The products that have been trimmed are further The four-index turntable 2 is transported to the rear of the waste cleaning mechanism 8. The waste cleaning mechanism 8 includes an air shear assembly and a pulling assembly. The air shear assembly cuts the product scraps, and the pulling assembly pulls the scraps downward. The torn scraps fall into the waste box 11 through the guide groove 10. The four-index turntable 2 further transports the processed products to the bottom of the unloading mechanism 5. The unloading mechanism 5 grabs the products from the product profiling tooling 9 to the unloading belt 6 through the three-axis driven suction cup. In this process, only a few workers need to be arranged to load and unload.

[0023] To sum up, the paper-plastic fully automatic high-efficiency circular cutting equipment automatically grabs the product onto the circular cutting mechanism 7 through the loading mechanism 3 and then automatically sends it to the bottom of the circular cutting mechanism 7 for circular cutting. The product after circular cutting is then sent to the bottom of the unloading mechanism 5 by the four-division turntable 2 and then automatically picked up. The whole process only requires a few workers to load and unload the materials, and the trimming work is automatically completed by the machine, thereby achieving the effect of saving human resources and reducing the labor intensity of workers. The product after circular cutting is sent to the edge of the waste cleaning mechanism 8 through the four-division turntable 2 to automatically clean up the scraps. In this process, the scraps automatically fall into the waste box 11 through the guide groove 10, thereby achieving the effect of automatically collecting scraps.

[0024] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A paper-plastic fully automatic high-efficiency circular cutting device, comprising a large table (1), characterized in that: A four-division turntable (2) is installed in the middle of the large table (1), a loading mechanism (3) and a loading belt (4) are installed on one side of the four-division turntable (2), a unloading mechanism (5) and a unloading belt (6) are installed on the other side of the four-division turntable (2), a circular cutting mechanism (7) is installed behind the four-division turntable (2), a waste removal mechanism (8) is installed in front of the four-division turntable (2), a product profiling tooling (9) is installed above the periphery of the four-division turntable (2), a blanking hole (101) is opened below the large table (1) near the waste removal mechanism (8), a guide groove (10) is installed below the blanking hole (101), and a waste box (11) is placed below the guide groove (10).

2. The paper-plastic fully automatic high-efficiency circular cutting equipment according to claim 1 is characterized by: The feeding belt (4) and the unloading belt (6) are symmetrically distributed on both sides of the four-divided turntable (2), and the connecting line of the center lines coincides with the center of the circle of the four-divided turntable (2). The ends of the feeding belt (4) and the unloading belt (6) are both inserted into the large table (1).

3. The paper-plastic fully automatic high-efficiency circular cutting equipment according to claim 1 is characterized by: The number of product profiling tools (9) is four and they are evenly distributed around the periphery of the four-division rotating disk (2). The four-division rotating disk (2) rotates ninety degrees each time when working.

4. The paper-plastic fully automatic high-efficiency circular cutting equipment according to claim 1 is characterized by: The loading mechanism (3) and the unloading mechanism (5) have the same structure, and both are composed of three axes, namely, an X-axis, a Y-axis and a Z-axis. A suction cup is installed below the Z-axis. The loading mechanism (3) grabs the product from the loading belt (4) to the product profiling tooling (9) installed around the four-dividing turntable (2) through the three-axis driving suction cup, and the unloading mechanism (5) grabs the product from the product profiling tooling (9) to the unloading belt (6) through the three-axis driving suction cup.

5. The paper-plastic fully automatic high-efficiency circular cutting equipment according to claim 1 is characterized by: The circular cutting mechanism (7) is composed of three axes: an X-axis, a Y-axis and a Z-axis. The Z-axis is equipped with a cutter that is driven by a motor to rotate at high speed. When the circular cutting mechanism (7) is working, the three axes drive the cutter to cut the waste edges around the product.

6. The paper-plastic fully automatic high-efficiency circular cutting equipment according to claim 1 is characterized by: The waste clearing mechanism (8) comprises an air shearing assembly and a material pulling assembly. The air shearing assembly shears off the product scraps, and the material pulling assembly pulls the scraps downward. The torn scraps fall into the waste box (11) through the guide groove (10).