Brick machine special for aluminum silicon carbide carbon bricks

By designing a special brick press for aluminum silicon carbide carbon bricks that includes a mold adjustment mechanism and a carbon brick top pressing structure, the problem of difficult mold height adjustment in the existing technology is solved, and the ability to press carbon bricks of various sizes is achieved, improving It ensures the convenience and practicality of operation.

CN222371877UActive Publication Date: 2025-01-21SICHUAN WEIYUAN SPECIAL REFRACTORIES CO LTD

Patent Information

Application Number
CN202323433946.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-16
Publication Date
2025-01-21
Estimated Expiration
2033-12-16

AI Technical Summary

Technical Problem

The existing aluminum silicon carbide carbon brick special brick press cannot effectively adjust the mold height, resulting in the inability to press carbon bricks of different heights, which is cumbersome and poor practicality.

Method used

A brick press including a base plate, a frame, a mold adjustment mechanism and a carbon brick top pressing structure was designed. The mold adjustment mechanism realizes height adjustment of small, medium and large bottom molds through a combination of hydraulic cylinders, steel plates and side cylinders; the carbon brick pressing structure uses a motor-driven two-way screw and clamping plate to realize pressing the mold clamping and adjustment.

Benefits of technology

It makes it easy to press carbon bricks of various sizes, simplifies the operation process, and improves the practicality and efficiency of the brick press.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of brick pressing machines, and discloses a special brick pressing machine for aluminum silicon carbide carbon bricks, which comprises a bottom plate, a plurality of racks are fixedly mounted at the top of the bottom plate, a mold adjusting mechanism for pressing the aluminum silicon carbide carbon bricks is arranged at the top of the bottom plate, and a carbon brick jacking structure is arranged at the tops of the plurality of racks. The mold adjusting mechanism comprises a mold box fixedly installed on the top of the bottom plate. According to the brick machine special for the aluminum silicon carbide carbon bricks, the pressing plate is connected with an external power device to push the jacking mold to descend so that materials in the small bottom mold can be pressed into the carbon bricks, and the two side air cylinders retract to pull the two steel blocks to move outwards so that the bottoms of the middle bottom mold and the small bottom mold can lose shielding; the lifting of the medium-size bottom die and the lifting of the small-size bottom die are conveniently controlled, so that the medium-size bottom die and the large-size bottom die can be filled with materials for preparing the aluminum silicon carbide carbon bricks respectively for pressing, and the effect of conveniently pressing the carbon bricks with various sizes is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of brick pressing machines, in particular to a special brick pressing machine for aluminum silicon carbide carbon bricks. Background Art

[0002] Aluminum silicon carbide carbon bricks are widely used in molten iron carrying tools in the steel industry, such as molten iron tank linings and torpedo tank linings.

[0003] Chinese patent publication number CN213703832U proposes "a special brick press for aluminum silicon carbide carbon bricks". The technical solution proposes the problem that "the working stroke of the pneumatic cylinder or hydraulic cylinder in the prior art is fixed. Since the formed aluminum silicon carbide carbon bricks are to be used for the lining of molten iron tanks of different sizes, the heights of the formed aluminum silicon carbide carbon bricks are different. When pressing formed bricks of different heights, it is necessary to lift the height of the pneumatic cylinder or hydraulic cylinder as a whole or change the original bottom mold for adjustment. This adjustment method is very cumbersome and time-consuming." The utility model provides the following technical solution: "By rotating the external pressure brick module, the distance between the external pressure brick module and the support plate can be changed, and then the external pressure brick module is fixed by locking bolts, thereby achieving the effect of adjusting the height of the overall brick pressing module to meet the height requirements of different formed bricks."

[0004] The above scheme has the following defects: the mold box structure of the above device is single and cannot be adjusted, and can only press out aluminum silicon carbide carbon bricks of one size, which has poor practicality. Therefore, a special brick press for aluminum silicon carbide carbon bricks is proposed to solve the above problem. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a special brick press for aluminum silicon carbide carbon bricks, which has the advantage of being easy to press out carbon bricks of various sizes.

[0006] In summary, the utility model provides the following technical solutions: a special brick press for aluminum silicon carbide carbon bricks, comprising a base plate, a plurality of frames are fixedly installed on the top of the base plate, a mold adjustment mechanism for pressing aluminum silicon carbide carbon bricks is arranged on the top of the base plate, and a carbon brick top pressing structure is arranged on the top of the plurality of frames.

[0007] The mold adjustment mechanism includes a mold box fixedly installed on the top of the base plate, an empty slot is opened inside the mold box, a storage slot located at the bottom of the empty slot is opened inside the mold box, a large bottom mold is fixedly installed on the top of the base plate and penetrates into the interior thereof, a medium bottom mold is slidably installed inside the large bottom mold and penetrates into the interior of the mold box, a small bottom mold is slidably installed inside the medium bottom mold and penetrates into the interior of the mold box, a hydraulic cylinder is fixedly installed inside the mold box and penetrates into the interior of the small bottom mold, a steel plate is fixedly installed on the top expansion end of the hydraulic cylinder, side cylinders penetrating into the empty slot are fixedly installed on the left and right sides of the mold box, and steel blocks are fixedly installed on the inner expansion ends of the two side cylinders.

[0008] Furthermore, the carbon brick top pressing structure includes a pressure plate slidably installed on the outside of the frame, two clamping plates penetrating to the bottom of the pressure plate are slidably installed inside the pressure plate, a motor is fixedly installed on the right side of the pressure plate, a bidirectional lead screw penetrating into the inside of the pressure plate is fixedly installed on the left output end of the motor, and three top pressing molds are clamped between the two clamping plates.

[0009] Furthermore, the bottom area of ​​the mold box is smaller than the bottom area of ​​the bottom plate, the empty groove is located at the waist of the mold box, and the storage groove is located directly below the small bottom mold.

[0010] The beneficial effect of adopting the above further solution is that the bottom of the device is supported by the bottom plate, and the bottom of the small bottom mold is contained in the storage groove.

[0011] Furthermore, the top of the mold box is fixedly equipped with triangular retaining blocks located around the large bottom mold, and the top of the medium bottom mold is movably equipped with two magnet handles, and the magnetic force of the two magnet handles is greater than the gravity of the small bottom mold.

[0012] The beneficial effect of adopting the above further scheme is that the outer side support of the large bottom mold is reinforced by the triangular retaining blocks around the large bottom mold, and the medium-sized bottom mold or the small bottom mold inside the mold box can be easily pulled by holding the magnetic handle.

[0013] Furthermore, the medium-sized bottom mold and the small-sized bottom mold are both located on the top of two steel blocks, and the steel plate slides up and down inside the small-sized bottom mold.

[0014] The beneficial effect of adopting the above further scheme is that the bottom of the medium bottom mold and the small bottom mold are restricted by two steel blocks, and the steel plate is driven to rise and fall inside the small bottom mold by the extension and contraction of the hydraulic cylinder, thereby sealing the bottom of the small bottom mold and pushing the carbon bricks inside the small bottom mold out to the outside.

[0015] Furthermore, the two steel blocks slide left and right inside the empty slot, and the two steel blocks are respectively located on both sides of the hydraulic cylinder.

[0016] The beneficial effect of adopting the above further solution is that the two side cylinders are extended and retracted to drive the two steel blocks to move inside the empty slot respectively.

[0017] Furthermore, the pressure plate is located on the top of the small bottom mold, the exteriors of the two clamping plates are both "L"-shaped structures, the bidirectional lead screw is rotatably installed inside the pressure plate, and the bidirectional lead screw is threadedly installed inside the two clamping plates.

[0018] The beneficial effect of adopting the above further solution is that the motor drives the bidirectional lead screw to rotate forward and reverse inside the pressure plate, thereby forcing the two clamping plates to move closer to each other and away from each other, thereby facilitating the clamping and fixing of the top pressing mold.

[0019] Furthermore, the three top pressing molds respectively correspond to the volumes of the large bottom mold, the medium bottom mold and the small bottom mold, and the three top pressing molds are respectively and sequentially installed between the two clamping plates.

[0020] The beneficial effect of adopting the above further scheme is that the three top pressing dies can extrude the materials inside the large bottom die, the medium bottom die and the small bottom die respectively.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] The special brick press for aluminum silicon carbide carbon bricks can push the top pressing mold down by connecting the pressing plate with an external power device, so that the material inside the small bottom mold can be pressed into carbon bricks. The two side cylinders are retracted to pull the two steel blocks outward respectively, so that the bottoms of the medium bottom mold and the small bottom mold are unobstructed, thereby facilitating the control of the lifting and lowering of the medium bottom mold and the small bottom mold. Then, the materials for preparing aluminum silicon carbide carbon bricks can be filled into the inside of the medium bottom mold and the large bottom mold respectively for pressing, thereby achieving the effect of facilitating the pressing of carbon bricks of various sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a top view of the mold box of the utility model;

[0025] Figure 3 It is a schematic diagram of the top pressing mold of the utility model structure.

[0026] Description of reference numerals:

[0027] 1. Bottom plate; 2. Frame; 3. Mold box; 4. Empty slot; 5. Storage slot; 6. Large bottom mold; 7. Medium bottom mold; 8. Small bottom mold; 9. Hydraulic cylinder; 10. Steel plate; 11. Side cylinder; 12. Steel block; 13. Press plate; 14. Clamp plate; 15. Motor; 16. Bidirectional screw; 17. Top pressure mold. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-3 A special brick press for aluminum silicon carbide carbon bricks in this embodiment includes a base plate 1, and the bottom of the device is supported by the base plate 1. A plurality of frames 2 are fixedly installed on the top of the base plate 1. A mold adjustment mechanism for pressing aluminum silicon carbide carbon bricks is provided on the top of the base plate 1, and a carbon brick top pressing structure is provided on the top of the plurality of frames 2.

[0030] The mold adjustment mechanism includes a mold box 3 fixedly mounted on the top of the bottom plate 1, the bottom area of ​​the mold box 3 is smaller than the bottom area of ​​the bottom plate 1, an empty slot 4 is provided inside the mold box 3, the empty slot 4 is located at the waist position of the mold box 3, and a storage slot 5 is provided inside the mold box 3 at the bottom of the empty slot 4. A large bottom mold 6 penetrating the inside of the bottom plate 1 is fixedly mounted on the top of the bottom plate 1, and triangular retaining blocks located around the large bottom mold 6 are fixedly mounted on the top of the mold box 3. The large bottom mold 6 is adjusted by the triangular retaining blocks around the large bottom mold 6. The outer side is supported and reinforced, and the large bottom mold 6 is slidably installed inside with a medium bottom mold 7 that penetrates into the mold box 3. The medium bottom mold 7 is slidably installed inside with a small bottom mold 8 that penetrates into the mold box 3. The storage groove 5 is located directly below the small bottom mold 8, and the bottom of the small bottom mold 8 is held by the storage groove 5. Two magnet handles are movably installed on the top of the medium bottom mold 7. The magnetic force of the two magnet handles is greater than the gravity of the small bottom mold 8. Holding the magnet handles facilitates pulling the medium bottom mold 7 or the small bottom mold 8 inside the mold box 3.

[0031] A hydraulic cylinder 9 that penetrates into the small bottom mold 8 is fixedly installed inside the mold box 3, and a steel plate 10 is fixedly installed on the top expansion end of the hydraulic cylinder 9. The steel plate 10 slides up and down inside the small bottom mold 8, and the steel plate 10 is driven to rise and fall inside the small bottom mold 8 by the expansion and contraction of the hydraulic cylinder 9, so that the bottom of the small bottom mold 8 can be blocked and the carbon bricks inside the small bottom mold 8 can be pushed out to the outside. Side cylinders 11 that penetrate into the empty slot 4 are fixedly installed on the left and right sides of the mold box 3, and steel blocks 12 are fixedly installed on the inner expansion ends of the two side cylinders 11. The medium bottom mold 7 and the small bottom mold 8 are both located on the top of the two steel blocks 12, and the bottoms of the medium bottom mold 7 and the small bottom mold 8 are restricted by the two steel blocks 12. The two steel blocks 12 slide left and right inside the empty slot 4. The two steel blocks 12 are respectively located on both sides of the hydraulic cylinder 9, and the two side cylinders 11 are respectively driven to move inside the empty slot 4 by the expansion and contraction of the two side cylinders.

[0032] The carbon brick top pressing structure includes a pressing plate 13 slidably mounted on the outside of the frame 2, the pressing plate 13 is located on the top of the small bottom mold 8, and the inside of the pressing plate 13 is slidably mounted with two card plates 14 penetrating to the bottom thereof, and the outsides of the two card plates 14 are both "L"-shaped structures, a motor 15 is fixedly mounted on the right side of the pressing plate 13, a bidirectional lead screw 16 is rotatably mounted inside the pressing plate 13, and a bidirectional lead screw 16 penetrating inside the pressing plate 13 is fixedly mounted on the left output end of the motor 15, and the bidirectional lead screw 16 is threadedly mounted inside the two card plates 14, and the two card plates 14 There are three pressing dies 17 clamped in between. The motor 15 drives the bidirectional lead screw 16 to rotate forward and backward inside the pressure plate 13 to force the two clamping plates 14 to move closer to and away from each other, thereby facilitating the clamping and fixing of different pressing dies 17. The three pressing dies 17 correspond to the volumes of the large bottom die 6, the medium bottom die 7 and the small bottom die 8 respectively. The three pressing dies 17 are respectively installed between the two clamping plates 14 in sequence, so that the three pressing dies 17 can extrude the materials inside the large bottom die 6, the medium bottom die 7 and the small bottom die 8 respectively.

[0033] The working principle of the above embodiment is:

[0034] When in use, first fill the material for preparing aluminum silicon carbide carbon bricks into the interior of the small bottom mold 8, then the two clamping plates 14 limit the top pressing mold 17 corresponding to the small bottom mold 8 to the bottom of the pressing plate 13, at this time the pressing plate 13 is connected to the external power device to push the top pressing mold 17 down to press the material inside the small bottom mold 8 into carbon bricks, after pressing, the hydraulic cylinder 9 is expanded to push the steel plate 10 to lift up to push the carbon bricks out of the outside, then the two side cylinders 11 are retracted to pull the two steel blocks 12 outward respectively to make the bottom of the small bottom mold 8 lose its cover, so the small bottom mold 8 falls into the interior of the storage groove 5, at this time the aluminum silicon carbide carbon bricks can be prepared. The material of silicon carbide carbon bricks is filled into the medium-sized bottom mold 7, and the size of the pressed carbon bricks is increased. The two steel blocks 12 are moved outward to make the medium-sized bottom mold 7 fall into the mold box 3. At this time, the material for preparing aluminum silicon carbide carbon bricks can be filled into the large bottom mold 6, and the size of the pressed carbon bricks is increased again. Finally, the medium-sized bottom mold 7 or the small bottom mold 8 inside the mold box 3 is pulled by two magnetic handles. After that, the two side cylinders 11 are expanded to pull the two steel blocks 12 inward respectively to limit the bottom of the medium-sized bottom mold 7 and the small-sized bottom mold 8. At this time, the material can be poured into the small bottom mold 8 to press out small-sized carbon bricks.

Claims

1. A special brick press for aluminum carbide silicon carbide carbon bricks, comprising a bottom plate (1), characterized in that: A plurality of machine frames (2) are fixedly mounted on the top of the base plate (1), a die adjustment mechanism for pressing aluminum silicon carbide carbon bricks is provided on the top of the base plate (1), and a carbon brick top pressing structure is provided on the top of the plurality of machine frames (2); The mold adjustment mechanism comprises a mold box (3) fixedly mounted on the top of the bottom plate (1), an empty slot (4) being provided inside the mold box (3), a storage slot (5) being provided inside the mold box (3) and being located at the bottom of the empty slot (4), a large bottom mold (6) being fixedly mounted on the top of the bottom plate (1) and penetrating therein, a medium bottom mold (7) being slidably mounted inside the large bottom mold (6) and penetrating therein, a small bottom mold (8) being slidably mounted inside the medium bottom mold (7) and penetrating therein, a hydraulic cylinder (9) being fixedly mounted inside the mold box (3) and penetrating therein, a steel plate (10) being fixedly mounted on the top expansion end of the hydraulic cylinder (9), side cylinders (11) penetrating therein and being fixedly mounted on the left and right sides of the mold box (3), and steel blocks (12) being fixedly mounted on the inner expansion ends of the two side cylinders (11).

2. The special brick press for aluminum silicon carbide carbon bricks according to claim 1 is characterized in that: The carbon brick top-pressing structure comprises a pressing plate (13) slidably mounted on the outside of a frame (2); two clamping plates (14) penetrating to the bottom of the pressing plate (13) are slidably mounted inside the pressing plate (13); a motor (15) is fixedly mounted on the right side of the pressing plate (13); a bidirectional lead screw (16) penetrating to the inside of the pressing plate (13) is fixedly mounted on the left output end of the motor (15); and three top-pressing dies (17) are clamped between the two clamping plates (14).

3. The special brick press for aluminum silicon carbide carbon bricks according to claim 1 is characterized in that: The bottom area of ​​the mold box (3) is smaller than the bottom area of ​​the bottom plate (1), the empty slot (4) is located at the waist of the mold box (3), and the storage slot (5) is located directly below the small bottom mold (8).

4. The special brick press for aluminum silicon carbide carbon bricks according to claim 1, characterized in that: The top of the mold box (3) is fixedly provided with triangular retaining blocks located around the large bottom mold (6), and the top of the medium bottom mold (7) is movably provided with two magnet handles, the magnetic force of the two magnet handles being greater than the gravity of the small bottom mold (8).

5. The special brick press for aluminum carbide silicon carbide carbon bricks according to claim 1, characterized in that: The medium-sized bottom mold (7) and the small-sized bottom mold (8) are both located on top of two steel blocks (12), and the steel plate (10) slides up and down inside the small-sized bottom mold (8).

6. The special brick press for aluminum silicon carbide carbon bricks according to claim 1, characterized in that: The two steel blocks (12) both slide leftward and rightward inside the empty slot (4), and the two steel blocks (12) are respectively located on two sides of the hydraulic cylinder (9).

7. The special brick press for aluminum silicon carbide carbon bricks according to claim 2, characterized in that: The pressing plate (13) is located on the top of the small bottom mold (8), the exteriors of the two clamping plates (14) are both "L"-shaped structures, the bidirectional lead screw (16) is rotatably mounted inside the pressing plate (13), and the bidirectional lead screw (16) is threadedly mounted inside the two clamping plates (14).

8. The special brick press for aluminum silicon carbide carbon bricks according to claim 2, characterized in that: The three top pressing dies (17) respectively correspond to the volumes of the large bottom die (6), the medium bottom die (7) and the small bottom die (8), and the three top pressing dies (17) are respectively and sequentially installed between the two clamping plates (14).

Citation Information

Patent Citations

  • Brick machine special for aluminum silicon carbide carbon bricks

    CN213703832U

Cited By

  • Device and method for preparing aluminum silicon carbide carbon brick for ladle

    CN120962827A