Domestic ceramic glazing equipment
By designing a daily-use ceramic glazing equipment that includes an ultrasonic transducer and an airflow cleaning system, the problems of glaze residue and splashing in existing equipment are solved, and more efficient glazing quality and production stability are achieved.
Patent Information
- Application Number
- CN202323342192.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-08
AI Technical Summary
Existing automatic glaze immersion equipment cannot effectively clean the residual glaze at the contact parts between the utensils and the equipment, affecting the glaze quality, and glaze is prone to splashing into the interior of the utensils during vibration.
A daily-use ceramic glazing equipment is designed, including a bottom installation box, a glazing warehouse, a cleaning warehouse, an ultrasonic transducer, an annular guide rail conveyor system, a motor, an electric telescopic rod, a load-bearing frame, a stainless steel mesh, a pressing device, and a baking device and billet cleaning device. This equipment uses technical means such as ultrasonic cleaning and air flow cleaning to avoid glaze residue and prevent glaze from entering the interior of the vessel.
It effectively avoids the accumulation of waste materials on parts that are in contact with the vessel, improves the quality and efficiency of glazing, and prevents glaze from entering the interior of the vessel, ensuring the quality and stability of subsequent production.
Smart Images

Figure CN222371903U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glazing equipment, and in particular relates to daily-use ceramic glazing equipment. Background Art
[0002] Glazing refers to a method of firing pottery and porcelain, in which the rough blank is fired first, then glazed and fired again. Glazing during the firing process of daily ceramic products can increase the aesthetics, enhance the hardness, and protect the blank. Dipping glaze is a common glazing method. For ceramic vessels that do not need to be glazed, the mouth is generally dipped into the glaze with the mouth facing up and down, and the liquid surface of the glaze is placed flush with the top edge of the vessel. The current automatic dipping glaze equipment has some glaze attached to the part that contacts the vessel blank, but it does not have the ability to clean it. These residual wastes can easily have an adverse effect on the glazing quality of the blank in subsequent production, and under the vibration of the machine operation, a small amount of glaze is also likely to splash into the inside of the blank. Summary of the invention
[0003] In view of the above problems, the purpose of the utility model is to provide a daily-use ceramic glazing device, which can avoid excessive attachment and accumulation of waste materials on parts in contact with vessels, thereby affecting the glazing effect, and can also prevent glaze from entering the interior of the vessel.
[0004] To achieve the above objectives, the utility model provides the following technical solutions: a daily-use ceramic glazing equipment, comprising a bottom mounting box, a glazing bin and a cleaning bin are installed inside the bottom mounting box, ultrasonic transducers are installed inside the glazing bin and the cleaning bin, a left workroom and a right workroom are installed on the top of the bottom mounting box, a circular guide rail conveying system is installed on the inner top of the left workroom and the right workroom, a motor is installed on the bottom of the slider of the circular guide rail conveying system, the output shaft of the motor is connected to an electric telescopic rod, a bearing frame is installed on the bottom of the electric telescopic rod, a stainless steel mesh is provided at the bottom of the bearing frame, a pressing device is installed on the top of the bearing frame, a baking device is installed inside the right workroom, and a blank cleaning device is provided on the inner side of the left workroom and the bottom mounting box.
[0005] The beneficial effects of the utility model are as follows: the device is provided with a blank cleaning device, when the supporting frame carrying the vessels moves to the front side of the partition, the fan and the industrial vacuum cleaner operate simultaneously, the fan inputs the airflow into the airflow conveying pipe and blows it toward the supporting frame through the airflow nozzle, and at the same time, the motor drives the supporting frame to rotate, and the airflow blown toward the vessels in the supporting frame is used to clean the dust attached to the surface thereof.
[0006] The device is provided with a pressing device, which places the ceramic vessel to be glazed on the stainless steel net with its mouth facing upward, and controls the pressing electric cylinder to drive the pressing plate to move downward to press and fix the top mouth of the vessel and seal it. Through the setting of the pressing device, not only can the vessel be fixed in conjunction with the stainless steel net, but also the glaze can be prevented from entering the interior of the vessel. The pressing plate and the pressing plate magnetic plate are magnetically connected, which also facilitates the replacement of the pressing plate.
[0007] The device is provided with a cleaning bin and an ultrasonic transducer. After running for a period of time, the device can suspend feeding and control the annular guide rail conveying system to continue to operate. When a load-bearing frame moves to the top of the cleaning bin, the electric telescopic rod is controlled to drive it to be immersed in the clean water in the cleaning bin, and the ultrasonic transducer in the cleaning bin is controlled to work. The load-bearing frame, the stainless steel mesh and the pressing plate can be cleaned by the cavitation effect of the ultrasonic wave to avoid excessive attachment and accumulation of waste materials on the load-bearing frame, the stainless steel mesh and the pressing plate, etc., which are easy to contact with the vessel, thereby affecting the glazing effect. The ultrasonic transducer in the glazing bin can perform ultrasonic stirring on the glaze to avoid precipitation and solidification of the glaze. After discharging the glaze, the glazing bin can also be cleaned by injecting clean water into the glazing bin and then using the ultrasonic transducer.
[0008] To drain glaze and rinse water:
[0009] As a further improvement of the above technical solution: the front side of the glazing bin and the rear side of the cleaning bin are both connected with waste discharge valves.
[0010] The beneficial effect of this improvement is that the waste valve is used to discharge glaze and cleaning water.
[0011] To control the operation of this device:
[0012] As a further improvement of the above technical solution: a control device is installed on the left workshop.
[0013] The beneficial effect of this improvement is that the control device is used to control the operation of the device.
[0014] To speed up the drying of glazed ceramics:
[0015] As a further improvement of the above technical solution: the baking device includes a front mounting frame and a rear mounting frame, and infrared baking lamps are installed on the front mounting frame and the rear mounting frame.
[0016] The beneficial effect of this improvement is that the annular guide rail conveying system drives the supporting frame to move to the inside of the right workshop, and performs preliminary baking through the infrared baking lamp in the baking device to accelerate its drying so that it can be taken out.
[0017] In order to separate the front and back parts of the left workshop:
[0018] As a further improvement of the above technical solution: a partition is installed on the inner side of the left workroom.
[0019] The beneficial effect of this improvement is that the partition is used to separate the front and rear parts of the left workshop.
[0020] In order to clean the dust on the surface of the unglazed blank:
[0021] As a further improvement of the above technical solution: the blank cleaning device includes an airflow conveying pipe, an airflow nozzle is installed on the airflow conveying pipe, the bottom of the left workshop is connected to a dust hopper, the bottom of the dust hopper is connected to an industrial vacuum cleaner through a hose, and the top of the airflow conveying pipe is connected to a fan installed on the top of the left workshop.
[0022] The beneficial effect of this improvement is as follows: when the supporting frame carrying the vessels moves to the front side of the partition, the fan and the industrial vacuum cleaner operate simultaneously, the fan inputs the airflow into the airflow delivery pipe and blows it toward the supporting frame through the airflow nozzle, while the motor drives the supporting frame to rotate, and the airflow blown toward the vessels in the supporting frame is used to clean the dust attached to the surface thereof, while the rotating supporting frame also allows the vessels to be evenly contacted with the airflow, and the suction of the industrial vacuum cleaner causes the blown dust to enter the dust storage bin inside the industrial vacuum cleaner for storage.
[0023] To direct the airflow onto the vessel:
[0024] As a further improvement of the above technical solution: the nozzle of the air flow nozzle faces the left workroom and is located at the center of the front part of the partition.
[0025] The beneficial effect of this improvement is that the nozzle of the air flow nozzle faces the left workroom and is located at the center of the front part of the partition, so that the air flow can be directly sprayed onto the container.
[0026] In order to fix the vessel, prevent the glaze from entering the vessel and facilitate the replacement of the pressing plate:
[0027] As a further improvement of the above technical solution: the pressing device includes a pressing electric cylinder, a piston rod of the pressing electric cylinder passes through the supporting frame and is connected to a pressing plate magnetic plate, and a pressing plate is magnetically mounted below the pressing plate magnetic plate.
[0028] The beneficial effects of this improvement are: the ceramic vessel to be glazed is placed on the stainless steel net with the mouth facing upward, and the pressing electric cylinder is controlled to drive the pressing plate to move downward to press and fix the top mouth of the vessel and seal it. Through the setting of the pressing device, not only can the vessel be fixed in conjunction with the stainless steel net, but also the glaze can be prevented from entering the interior of the vessel. The magnetic connection between the pressing plate and the pressing plate magnetic plate also facilitates the replacement of the pressing plate.
[0029] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the left front axonometric structure of the utility model.
[0031] Figure 2 It is a front view cutaway schematic diagram of the utility model.
[0032] Figure 3 It is a schematic diagram of the top view of the cutaway structure of the utility model.
[0033] Figure 4 It is a structural schematic diagram of the right workshop in the utility model.
[0034] Figure 5 It is a structural schematic diagram of the left workshop in the utility model.
[0035] Figure 6 It is a schematic diagram of the installation structure of the load-bearing frame in the utility model.
[0036] Figure 7 It is a structural schematic diagram of the glazing bin and the cleaning bin in the utility model.
[0037] In the figure: 1. Bottom installation box; 2. Glazing chamber; 3. Cleaning chamber; 4. Waste discharge valve; 5. Ultrasonic transducer; 6. Left workshop; 7. Right workshop; 8. Annular guide rail conveying system; 9. Motor; 10. Electric telescopic rod; 11. Load-bearing frame; 12. Stainless steel mesh; 13. Pressing electric cylinder; 14. Pressing plate magnetic plate; 15. Pressing plate; 16. Front mounting frame; 17. Rear mounting frame; 18. Infrared baking lamp; 19. Airflow conveying pipe; 20. Airflow nozzle; 21. Dust hopper; 22. Industrial vacuum cleaner; 23. Fan; 24. Partition; 25. Control device. Implementation
[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.
[0039] like Figure 1-7As shown, a daily-use ceramic glazing equipment comprises a bottom mounting box 1, wherein a glazing bin 2 and a cleaning bin 3 are mounted inside the bottom mounting box 1, and ultrasonic transducers 5 are mounted inside the glazing bin 2 and the cleaning bin 3, and a left-side workshop 6 and a right-side workshop 7 are mounted on the top of the bottom mounting box 1, and a circular guide rail conveying system 8 is mounted on the inner top of the left-side workshop 6 and the right-side workshop 7, and a motor 9 is mounted on the bottom of the slider of the circular guide rail conveying system 8, and the output shaft of the motor 9 is connected to an electric telescopic rod 10, and a bearing frame 11 is mounted on the bottom of the electric telescopic rod, and a stainless steel mesh 12 is arranged at the bottom of the bearing frame 11, and a pressing device is mounted on the top of the bearing frame 11, and a baking device is mounted inside the right-side workshop 7, and a blank cleaning device is arranged on the inner side of the left-side workshop 6 and the bottom mounting box 1.
[0040] The device is provided with a blank cleaning device. When the supporting frame 11 carrying the vessels moves to the front side of the partition 24, the fan 23 and the industrial vacuum cleaner 22 operate simultaneously. The fan 23 inputs the airflow into the airflow conveying pipe and blows it toward the supporting frame 11 through the airflow nozzle 20. At the same time, the motor 9 operates to drive the supporting frame 11 to rotate, and the dust attached to the surface of the vessels in the supporting frame 11 is cleaned by the airflow blown toward the vessels.
[0041] The device is provided with a pressing device, which places the ceramic vessel to be glazed on the stainless steel mesh 12 with its mouth facing upward, and controls the pressing electric cylinder 13 to drive the pressing plate 15 to move downward to press and fix the top mouth of the vessel and seal it. Through the setting of the pressing device, not only can the vessel be fixed in conjunction with the stainless steel mesh 12, but also the glaze can be prevented from entering the interior of the vessel. The pressing plate 15 is magnetically connected to the pressing plate magnetic plate 14, which also facilitates the replacement of the pressing plate.
[0042] The device is provided with a cleaning bin and an ultrasonic transducer. After running for a period of time, the device can suspend feeding and control the annular guide rail conveying system 8 to continue to operate. When a supporting frame 11 moves to the top of the cleaning bin 3, the electric telescopic rod 10 is controlled to drive it to be immersed in the clean water in the cleaning bin 3, and the ultrasonic transducer 5 in the cleaning bin 3 is controlled to work. The cavitation effect of ultrasonic waves can be used to clean the supporting frame 11, the stainless steel mesh 12 and the pressing plate 15 to avoid excessive accumulation of waste on the supporting frame 11, the stainless steel mesh 12 and the pressing plate 15, which affects the glazing effect. The ultrasonic transducer 5 in the glazing bin 2 can perform ultrasonic stirring on the glaze to avoid precipitation and solidification of the glaze. After discharging the glaze, the glazing bin 2 can also be injected with clean water and the ultrasonic transducer 5 can be used to clean the glazing bin 2.
[0043] The device is provided with a baking device. After the vessel is glazed, the annular guide rail conveying system 8 continues to drive it to move to the inside of the right workroom 7, and the infrared baking lamp 18 in the baking device performs preliminary baking to accelerate its drying so as to take it out.
[0044] The front side of the glazing bin 2 and the rear side of the cleaning bin 3 are both connected with waste valves 4 .
[0045] The waste valve 4 is used to discharge glaze and cleaning water.
[0046] A control device 25 is installed on the left workshop 6 .
[0047] The control device 25 is used to control the operation of the device.
[0048] The baking device comprises a front mounting frame 16 and a rear mounting frame 17 , and infrared baking lamps 18 are mounted on both the front mounting frame 16 and the rear mounting frame 17 .
[0049] The annular guide rail conveying system 8 drives the supporting frame 11 to move to the inside of the right working room 7, and performs preliminary baking through the infrared baking lamp 18 in the baking device to accelerate its drying so as to be taken out.
[0050] A partition 24 is installed on the inner side of the left workroom 6 .
[0051] The partition 24 is used to separate the front and rear parts of the left workshop.
[0052] The blank cleaning device includes an airflow conveying pipe 19, on which an airflow nozzle 20 is installed. The bottom of the left workshop 6 is connected to a dust hopper 21, and the bottom of the dust hopper 21 is connected to an industrial vacuum cleaner 22 through a hose. The top of the airflow conveying pipe 19 is connected to a fan 23 installed on the top of the left workshop 6.
[0053] When the supporting frame 11 carrying the containers moves to the front side of the partition 24, the fan 23 and the industrial vacuum cleaner 22 operate at the same time. The fan 23 inputs the airflow into the airflow conveying pipe and blows it toward the supporting frame 11 through the airflow nozzle 20. At the same time, the motor 9 drives the supporting frame 11 to rotate, and the airflow blown toward the containers in the supporting frame 11 is used to clean the dust attached to the surface thereof. At the same time, the rotating supporting frame 11 also allows the containers to be evenly contacted with the airflow, and the suction of the industrial vacuum cleaner 22 causes the blown dust to enter the dust storage bin inside the industrial vacuum cleaner 22 for storage.
[0054] The nozzle of the air flow nozzle 20 faces the left workroom 6 and is located at the center of the front part of the partition 24.
[0055] The nozzle of the air flow nozzle 20 is located at the center of the front part of the partition 24 toward the left working room 6, so that the air flow can be directly sprayed onto the container.
[0056] The pressing device comprises a pressing electric cylinder 13 , a piston rod of which passes through a supporting frame 11 and is connected to a pressing plate magnetic plate 14 , and a pressing plate 15 is magnetically mounted below the pressing plate magnetic plate 14 .
[0057] The ceramic vessel to be glazed is placed on the stainless steel mesh 12 with the mouth facing upward, and the pressing electric cylinder 13 is controlled to drive the pressing plate 15 to move downward to press and fix the top mouth of the vessel and seal it. Through the setting of the pressing device, not only can the stainless steel mesh 12 be used to fix the vessel, but also the glaze can be prevented from entering the interior of the vessel. The magnetic connection between the pressing plate 15 and the pressing plate magnetic plate 14 also facilitates the replacement of the pressing plate.
[0058] The working principle and use process of the utility model: when the device is used, the circular guide rail conveying system 8 drives each supporting frame 11 to move circularly along the circular guide rail, and the moving trajectory is counterclockwise. When a supporting frame 11 is moved to the left side of the left workshop 6, the ceramic vessel to be glazed is placed with the mouth facing upward, and the pressing electric cylinder 13 is controlled to drive the pressing plate 15 to move downward to press and fix the top mouth of the vessel and play a sealing role. When the supporting frame 11 carrying the vessel moves to the front side of the partition 24, the fan 23 and the industrial vacuum cleaner 22 are operated at the same time, and the fan 23 inputs the airflow into the airflow conveying pipe and blows it out to the supporting frame 11 through the airflow nozzle 20, and at the same time At the same time, the motor 9 runs to drive the supporting frame 11 to rotate, and the airflow blown to the container in the supporting frame 11 is used to clean the dust attached to the surface. At the same time, the rotating supporting frame 11 also allows the container to be evenly contacted with the airflow. The suction of the industrial vacuum cleaner 22 causes the blown dust to enter the dust storage bin inside the industrial vacuum cleaner 22 for storage. When the supporting frame 11 leaves the left workshop and moves above the glazing bin 2, the electric telescopic rod 10 drives the supporting frame 11 to descend, so that the container is submerged in the glaze in the glazing bin 2. After the glazing is completed, the electric telescopic rod 10 drives the supporting frame 11 to rise, and the annular guide rail conveying system 8 continues to drive it to move to the inside of the right workshop 7, through The infrared lamp 18 in the baking device performs preliminary baking to accelerate its drying so as to take it out. Then the circular guide rail conveying system 8 drives the supporting frame 11 to connect the vessel and return to the left end of the equipment, and the vessel can be taken out. Through the evenly arranged multiple groups of supporting frames 11, the loading and unloading, glazing and drying work can be carried out uninterruptedly. After the staff takes down a vessel that has been loaded, they can replace an unloaded vessel without waiting, which can improve production efficiency. The setting of the pressing device can not only cooperate with the stainless steel mesh 12 to fix the vessel, but also prevent the glaze from entering the vessel. The device can suspend loading after running for a period of time to control the circular guide rail conveying system. 8 continues to operate. When a supporting frame 11 moves to the top of the cleaning chamber 3, the electric telescopic rod 10 is controlled to drive it to be immersed in the clean water in the cleaning chamber 3, and the ultrasonic transducer 5 in the cleaning chamber 3 is controlled to work. The cavitation effect of the ultrasonic wave can be used to clean the supporting frame 11, the stainless steel mesh 12 and the pressing plate 15 to avoid excessive accumulation of waste on the supporting frame 11, the stainless steel mesh 12 and the pressing plate 15, which affects the glazing effect. The ultrasonic transducer 5 in the glazing chamber 2 can perform ultrasonic stirring on the glaze to avoid precipitation and solidification of the glaze. After the glaze is discharged, the glazing chamber 2 can also be injected with clean water and the ultrasonic transducer 5 can be used to clean the glazing chamber 2.
Claims
1. A daily-use ceramic glazing equipment, characterized in that: The invention comprises a bottom installation box (1), wherein a glazing chamber (2) and a cleaning chamber (3) are installed inside the bottom installation box (1), and ultrasonic transducers (5) are installed inside the glazing chamber (2) and the cleaning chamber (3), and a left workroom (6) and a right workroom (7) are installed on the top of the bottom installation box (1), and a circular guide rail conveying system (8) is installed on the inner top of the left workroom (6) and the right workroom (7), and a motor (9) is installed on the bottom of the slider of the circular guide rail conveying system (8), and the output shaft of the motor (9) is connected to an electric telescopic rod (10), and a bearing frame (11) is installed on the bottom of the electric telescopic rod, and a stainless steel mesh (12) is provided at the bottom of the bearing frame (11), and a pressing device is installed on the top of the bearing frame (11), and a baking device is installed inside the right workroom (7), and a blank cleaning device is provided on the inner sides of the left workroom (6) and the bottom installation box (1).
2. A daily-use ceramic glazing device according to claim 1, characterized in that: The front side of the glazing bin (2) and the rear side of the cleaning bin (3) are both connected to waste discharge valves (4).
3. A daily-use ceramic glazing device according to claim 1, characterized in that: A control device (25) is installed on the left workroom (6).
4. A daily-use ceramic glazing device according to claim 1, characterized in that: The baking device comprises a front mounting frame (16) and a rear mounting frame (17), and infrared baking lamps (18) are mounted on both the front mounting frame (16) and the rear mounting frame (17).
5. The daily-use ceramic glazing equipment according to claim 1 is characterized in that: A partition plate (24) is installed on the inner side of the left workroom (6).
6. A daily-use ceramic glazing device according to claim 5, characterized in that: The blank cleaning device comprises an air flow conveying pipe (19), an air flow nozzle (20) is installed on the air flow conveying pipe (19), a dust collecting hopper (21) is connected to the bottom of the left workroom (6), the bottom of the dust collecting hopper (21) is connected to an industrial vacuum cleaner (22) via a hose, and the top of the air flow conveying pipe (19) is connected to a fan (23) installed on the top of the left workroom (6).
7. A daily-use ceramic glazing device according to claim 6, characterized in that: The nozzle of the air flow nozzle (20) faces the left workroom (6) and is located at the center of the front part of the partition (24).
8. A daily-use ceramic glazing device according to claim 6, characterized in that: The pressing device comprises a pressing electric cylinder (13), a piston rod of the pressing electric cylinder (13) passing through a supporting frame (11) and connected to a pressing plate magnetic attraction plate (14), and a pressing plate (15) is magnetically mounted below the pressing plate magnetic attraction plate (14).