Glazing device for ceramic production
By designing an automated glazing device for ceramic production, using the cooperation of the drive motor and screw components, the ceramics can be automatically immersed in the glaze liquid, which solves the problems of uneven thickness and low production efficiency caused by manual glazing, and improves product quality. quality and production efficiency.
Patent Information
- Application Number
- CN202420387929.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the existing ceramic production, glaze injection operation relies on manual labor, resulting in uneven glaze layer thickness, affecting product quality, and the manual operation speed is limited, which cannot meet the high-efficiency needs of large-scale production.
A glazing device for ceramic production is designed, which includes a base, a liquid reservoir, a displacement component, a placement plate and a clamping mechanism. The drive motor drives the screw component to rotate, and the slide moves synchronously, driving the bearing seat to be immersed in the liquid reservoir. , realizing the automated glazing operation of ceramics.
It achieves uniform glazing of ceramics, solves the problem of uneven glaze thickness caused by manual operation, improves production efficiency, and can meet the needs of mass production.
Smart Images

Figure CN222371905U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of ceramic production equipment, and in particular to a glazing device for ceramic production. Background Art
[0002] In the ceramic production process, glazing is a very important step. The glaze can provide beautiful gloss and color to the ceramic surface, increase the product's ornamental value, and meet people's aesthetic requirements. At the same time, the glaze layer can block the erosion of moisture and other chemicals on the ceramic, thereby improving the durability of the ceramic. However, the existing glazing operation is mostly manual. During the glazing, workers need to hold the porcelain and immerse it in the glaze water repeatedly. The labor intensity is high and long-term work can easily lead to fatigue. In addition, when operated manually, it is difficult to ensure that the depth and time of each glazing are completely consistent, resulting in uneven glaze thickness, affecting product quality. In addition, the manual glazing speed is limited, which cannot meet the high efficiency requirements of large-scale production. Utility Model Content
[0003] The purpose of the utility model is to provide a glazing device for ceramic production in order to solve the above problems.
[0004] The technical solution of the present disclosure is achieved as follows:
[0005] The present disclosure provides a glazing device for ceramic production, comprising a base, a liquid reservoir, a displacement assembly, a placement plate, and a clamping mechanism. The liquid reservoir is disposed on the base, and the displacement assembly comprises a support, a screw component, and a slide. The support is disposed on one side of the base, the screw component is rotatably disposed in the support, the slide is disposed on the screw component, and a drive motor for driving the screw component to rotate is disposed at the top end of the support.
[0006] The clamping mechanism includes a roller, a support assembly and a positioning assembly. The placement plate is arranged on the slide, and the roller is arranged on one side of the placement plate. The support assembly includes a support rod component and a bearing seat. The support rod component is arranged at the bottom of the roller, and the bearing seat is arranged at the bottom end of the support rod component. The bearing seat is used to place the ceramics to be processed;
[0007] The positioning assembly includes a moving seat and a positioning plate. Slide grooves are provided on both sides of the bearing seat. The moving seat is movably arranged on the slide grooves. The positioning plate is provided on the moving seat and abuts against the top end surface of the bearing seat. The positioning assembly is provided with two groups distributed symmetrically.
[0008] According to the cooperation between the screw rod component and the slide seat, the bearing seat can be close to or away from the drive motor.
[0009] In one embodiment, the placement plate has a hollow groove;
[0010] The clamping mechanism also includes a rotating motor, which is arranged on the other side of the placement plate, and the output end of the rotating motor passes through the hollow slot and is connected to the rotating roller;
[0011] According to the cooperation between the rotating roller and the rotating motor, the bearing seat can move in a circular direction with the rotating roller as the center.
[0012] In one embodiment, the support rod component is composed of a fixed seat and a movable seat, and the top end of the fixed seat is connected to the outer peripheral surface of the roller;
[0013] The fixed seat has an accommodating cavity, one end of the movable seat is movably arranged in the accommodating cavity, and the other end is connected to the bearing seat;
[0014] When the movable seat moves vertically in the accommodating cavity, the position of the supporting seat changes.
[0015] In one embodiment, a fixing assembly is provided on one side of the fixing seat facing the bearing seat, the fixing assembly including a mounting seat and a support rod, the mounting seat is connected to the fixing seat, a cavity is provided in the fixing seat, one end of the support rod is movably disposed in the cavity, and the other end is located above the bearing seat;
[0016] An adsorption block is provided at one end of the support rod located above the bearing seat;
[0017] A magnetic block is provided at the position of the support seat corresponding to the adsorption block, and the magnetic block is located between the two sets of positioning plates;
[0018] According to the movement of the support rod in the cavity, the adsorption block moves closer to or away from the magnetic block.
[0019] In one embodiment, a limiting groove is provided at the bottom of the slide, and a protrusion is provided at a position of the movable seat corresponding to the limiting groove;
[0020] The protrusion is embedded in the limiting groove.
[0021] In one embodiment, the fixed seat has an opening communicating with the accommodating cavity, one end of the movable seat passes through the opening, and a limit plate is provided on the movable seat located in the accommodating cavity;
[0022] The area of the limiting plate is larger than the area of the opening.
[0023] In one embodiment, two groups of clamping mechanisms are provided, and the two groups of clamping mechanisms are spaced apart and distributed on both sides of the placement plate.
[0024] The advantages or beneficial effects of the above technical solution include at least:
[0025] The present invention discloses a glazing device for ceramic production, which places ceramics to be processed on a supporting seat, and drives a positioning plate to move in a slide groove provided on the supporting seat through a movable seat in a positioning assembly, and the positioning assembly is provided with two groups, so that the two groups of positioning plates fix the ceramics from both ends, and then starts a driving motor in the displacement assembly to drive the screw rod component to rotate. Since the supporting seat is connected to the roller through the support assembly, and the roller is connected to the slide seat through the placement plate, when the screw rod component rotates, the slide seat will move along the rotation direction, thereby driving the supporting seat to move synchronously, so that the supporting seat drives the porcelain to be immersed in a liquid storage tank filled with glaze liquid, thereby completing the glazing operation of the ceramics. Through the cooperation of the displacement assembly, the placement plate and the clamping mechanism, the moving distance and immersion time of the ceramics can be controlled, thereby solving the problem of uneven glazing caused by manual glazing and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0027] Figure 1 A structural schematic diagram of a glaze immersion device according to an embodiment of the present disclosure from one perspective is presented;
[0028] Figure 2 A schematic structural diagram of a glaze immersion device according to an embodiment of the present disclosure from a cross-sectional perspective is presented;
[0029] Figure 3 The present disclosure embodiment is presented Figure 1 A in the middle is an enlarged schematic diagram;
[0030] Figure 4 The present disclosure embodiment is presented Figure 2 The enlarged schematic diagram of point B in the middle;
[0031] Figure 5 A schematic structural diagram of a partial perspective of the glaze device according to an embodiment of the present disclosure is presented;
[0032] Reference numerals: 1, base;
[0033] 2. Liquid storage tank; 21. Diversion seat;
[0034] 3. Displacement assembly; 31. Support; 32. Screw assembly; 33. Slide; 34. Drive motor;
[0035] 4. Placement plate; 41. Hollow slot;
[0036] 5. Clamping mechanism; 51. Roller; 52. Support assembly; 521. Fixed seat; 5211. Accommodating cavity; 5212. Opening; 522. Movable seat; 5221. Limiting plate; 53. Bearing seat; 531. Slide groove; 532. Limiting groove; 54. Positioning assembly; 541. Movable seat; 5411. Protrusion; 542. Positioning plate; 55. Rotating motor;
[0037] 6. Fixing assembly; 61. Mounting base; 62. Support rod; 621. Adsorption block; 63. Magnetic block. DETAILED DESCRIPTION
[0038] The following describes embodiments of the present disclosure in more detail with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are for illustrative purposes only and are not intended to limit the scope of protection of the present disclosure.
[0039] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0040] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0041] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.
[0042] Reference Figure 1-Figure 5A glaze-introducing device for ceramic production includes a base 1, a liquid reservoir 2, a displacement assembly 3, a placement plate 4, and a clamping mechanism 5. The liquid reservoir 2 is arranged on the base 1 and is used to store glaze liquid for ceramic processing. The displacement assembly 3 includes a support 31, a screw component 32, and a slide 33. The support 31 is arranged on one side of the base 1. The screw component 32 is rotatably arranged in the support 31. The slide 33 is arranged on the screw component 32. A driving motor 34 for driving the screw component 32 to rotate is provided at the top of the support 31. When the screw component 32 rotates, the slide 33 moves along with the rotation of the screw component 32.
[0043] The clamping mechanism 5 includes a roller 51, a support assembly 52 and a positioning assembly 54. The placement plate 4 is arranged on the slide 33. The roller 51 is arranged on one side of the placement plate 4. The support assembly 52 includes a support rod component and a bearing seat 53. The support rod component is arranged at the bottom of the roller 51, and the bearing seat 53 is arranged at the bottom end of the support rod component. The bearing seat 53 is used to place the ceramics to be processed. The clamping mechanism 5 is provided with two groups. The two groups of clamping mechanisms 5 are spaced apart and distributed on both sides of the placement plate 4, so that two communicating ceramics can be processed at one time.
[0044] The positioning assembly 54 includes a moving seat 541 and a positioning plate 542. Slide grooves 531 are provided on both sides of the supporting seat 53. The moving seat 541 is movably set on the slide grooves 531, and a limiting groove 532 is provided at the bottom of the slide groove 531. The moving seat 541 is provided with a protrusion 5411 at the position corresponding to the limiting groove 532. The protrusion 5411 is embedded in the limiting groove 532. Through the cooperation of the protrusion 5411 and the limiting groove 532, the stability of the moving seat 541 during movement is further improved. The positioning plate 542 is provided on the moving seat 541 and is against the top end face of the supporting seat 53. The positioning assembly 54 is provided with two symmetrically distributed groups. The ceramic is placed between the two groups of positioning assemblies 54. According to the cooperation between the screw rod component 32 and the slide seat 33, the supporting seat 53 can be close to or away from the drive motor 34. The drive motor 34 is a servo drive motor in the prior art.
[0045] Based on the above structure, the ceramic to be processed is placed on the bearing seat 53, and the position of the movable seat 541 in the positioning assembly 54 is moved in the slide groove 531, so that one side of the positioning plate 542 is against the ceramic, and the two groups of movable seats 541 are moved respectively so that the ceramic is located between the two groups of positioning plates 542, and the positioning plates 542 are used to fix it. Then, by starting the driving motor 34, the driving motor 34 drives the screw component 32 to rotate, thereby moving the slide 33. Since the bearing seat 53 is connected to the roller 51 through the support rod component, and The roller 51 is arranged on the placement plate 4 connected to the slide 33. Therefore, when the slide 33 moves, the placement plate 4 drives the supporting seat 53 to move synchronously, so that the supporting seat 53 is gradually immersed in the liquid storage tank 2, and the glaze liquid soaks the ceramics to complete the glazing operation. Compared with the method of manually soaking the ceramics in the glaze liquid in the prior art, the drive motor 34 drives the screw rod component 32 to rotate so that the slide 33 is moved, which can accurately control the moving distance and soaking time of the ceramics, solve the instability of manual glazing, and improve the quality of the product.
[0046] In one embodiment, referring to Figure 1 、 Figure 2 and Figure 5 , the placement plate 4 has a hollow groove 41, the clamping mechanism 5 also includes a rotating motor 55, the rotating motor 55 is arranged on the other side of the placement plate 4, the output end of the rotating motor 55 passes through the hollow groove 41 and is connected to the roller 51, and the rotating motor 55 is a servo drive motor in the prior art;
[0047] According to the cooperation between the roller 51 and the rotating motor 55, the supporting seat 53 can move in a circular direction with the roller 51 as the center. Since the glazing operation of the ceramic not only soaks the outer surface of the ceramic, but also soaks the inside of the ceramic, the ceramic is completely soaked in the glaze liquid so that the glaze liquid enters the interior of the ceramic and adheres to its inner wall. Then the glaze liquid inside the ceramic needs to be poured out. Therefore, through the setting of the rotating motor 55, the rotating motor 55 drives the roller 51 to rotate, and the roller 51 drives the supporting seat 53 to rotate through the support assembly 52. When it rotates to a certain inclination angle, the glaze liquid of the ceramic on the supporting seat 53 will flow out under the action of gravity.
[0048] In one embodiment, referring to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 The support rod component is composed of a fixed seat 521 and a movable seat 522. The top end of the fixed seat 521 is connected to the outer peripheral surface of the roller 51;
[0049] The fixed seat 521 has an accommodating cavity 5211, one end of the movable seat 522 is movably arranged in the accommodating cavity 5211, and the other end is connected to the supporting seat 53. When the movable seat 522 moves vertically in the accommodating cavity 5211, the position of the supporting seat 53 changes. Since the support 31 in the displacement assembly 3 is located on one side of the base 1, when the slide 33 moves to a certain position, the placement plate 4 will conflict with the liquid reservoir 2. In order to avoid the situation where the height of the porcelain is too high and cannot be completely immersed in the glaze liquid, the supporting seat 53 is arranged on the movable seat 522, and the movable seat 522 can move in the accommodating cavity 5211 of the fixed seat 521, so that the supporting seat 53 is away from the rotating roller 51, thereby being suitable for porcelain of different sizes and heights.
[0050] The fixed seat 521 has an opening 5212 that is connected to the accommodating cavity 5211. One end of the movable seat 522 passes through the opening 5212. A limiting plate 5221 is provided on the movable seat 522 located in the accommodating cavity 5211. The area of the limiting plate 5221 is larger than the area of the opening 5212. When the movable seat 522 moves to a certain position, the limiting plate 5221 will offset the opening 5212, thereby limiting the movable seat 522 and preventing it from separating from the fixed seat 521.
[0051] In one embodiment, referring to Figure 1-Figure 3 , a fixing assembly 6 is provided on the side of the fixing seat 521 facing the supporting seat 53, and the fixing assembly 6 includes a mounting seat 61 and a support rod 62. The mounting seat 61 is connected to the fixing seat 521. A cavity is provided in the fixing seat 521. One end of the support rod 62 is movably set in the cavity, and the other end is located above the supporting seat 53. An adsorption block 621 is provided on the end of the support rod 62 located above the supporting seat 53; a magnetic block 63 is provided at the position of the supporting seat 53 corresponding to the adsorption block 621, and the magnetic block 63 is located between the two sets of positioning plates 542;
[0052] According to the movement of the support rod 62 in the cavity, the adsorption block 621 approaches or moves away from the magnetic block 63. In order to further improve the stability of the porcelain when placed, the porcelain is placed between the adsorption block 621 and the magnetic block 63. By changing the position of the support rod 62 in the fixing seat 521, the adsorption block 621 and the magnetic block 63 can be magnetically adsorbed through the ceramic, thereby further fixing the ceramic.
[0053] In one embodiment, referring to Figure 1 A guide seat 21 is provided on one side of the liquid storage tank 2. When there is too much glaze in the liquid storage tank 2, putting porcelain into it will cause the glaze to overflow. Therefore, the setting of the guide seat 21 can divert the overflowed glaze to prevent it from overflowing from the four sides of the liquid storage tank 2.
[0054] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present disclosure.
[0055] Those skilled in the art will appreciate that the above embodiments are intended only to clearly illustrate the present disclosure and are not intended to limit the scope of the present disclosure. Other changes or modifications may be made based on the above disclosure, and such changes or modifications are still within the scope of the present disclosure.
Claims
1. A glazing device for ceramic production, characterized in that: It includes a base, a liquid reservoir, a displacement assembly, a placement plate and a clamping mechanism, wherein the liquid reservoir is arranged on the base, and the displacement assembly includes a support, a screw rod component and a slide seat, wherein the support is arranged on one side of the base, the screw rod component is rotatably arranged in the support, the slide seat is arranged on the screw rod component, and a driving motor for driving the screw rod component to rotate is arranged at the top end of the support; The clamping mechanism includes a roller, a support assembly and a positioning assembly, the placement plate is arranged on the slide, the roller is arranged on one side of the placement plate, the support assembly includes a support rod component and a bearing seat, the support rod component is arranged at the bottom of the roller, the bearing seat is arranged at the bottom end of the support rod component, and the bearing seat is used to place the ceramics to be processed; The positioning assembly includes a moving seat and a positioning plate. Slide grooves are arranged on both sides of the bearing seat. The moving seat is movably arranged on the slide grooves. The positioning plate is arranged on the moving seat and abuts against the top end surface of the bearing seat. The positioning assembly is provided with two groups distributed symmetrically. According to the cooperation between the screw rod component and the slide seat, the bearing seat can be close to or away from the driving motor.
2. The glazing device for ceramic production according to claim 1, characterized in that: The placement plate is provided with a hollow groove; The clamping mechanism further includes a rotating motor, which is arranged on the other side of the placement plate, and the output end of the rotating motor passes through the hollow groove and is connected to the rotating roller; According to the cooperation between the rotating roller and the rotating motor, the bearing seat can move in a circumferential direction with the rotating roller as the center.
3. The glazing device for ceramic production according to claim 2, characterized in that: The support rod component is composed of a fixed seat and a movable seat, and the top end of the fixed seat is connected to the outer peripheral surface of the rotating roller; The fixed seat has a receiving cavity, one end of the movable seat is movably disposed in the receiving cavity, and the other end is connected to the bearing seat; When the movable seat moves vertically in the accommodating cavity, the position of the bearing seat changes.
4. The glazing device for ceramic production according to claim 3, characterized in that: A fixing assembly is arranged on one side of the fixing seat facing the bearing seat, the fixing assembly comprises a mounting seat and a support rod, the mounting seat is connected to the fixing seat, a cavity is arranged inside the fixing seat, one end of the support rod is movably arranged in the cavity, and the other end is located above the bearing seat; An adsorption block is provided at one end of the support rod located above the bearing seat; The position of the bearing seat corresponding to the adsorption block is provided with a magnetic block, and the magnetic block is located between the two groups of positioning plates; According to the movement of the support rod in the cavity, the adsorption block approaches or moves away from the magnetic attraction block.
5. The glazing device for ceramic production according to claim 1, characterized in that: A limiting groove is provided at the bottom of the slide groove, and a protrusion is provided at a position of the movable seat corresponding to the limiting groove; The protrusion is embedded in the limiting groove.
6. The glazing device for ceramic production according to claim 3, characterized in that: The fixed seat has an opening communicating with the accommodating cavity, one end of the movable seat passes through the opening, and a limiting plate is provided on the movable seat located in the accommodating cavity; The area of the limiting plate is larger than the area of the opening.
7. The glazing device for ceramic production according to claim 1, characterized in that: The clamping mechanisms are provided in two groups, and the two groups of clamping mechanisms are distributed at intervals on both sides of the placement plate.
8. The glazing device for ceramic production according to claim 1, characterized in that: A flow guide seat is arranged on one side of the liquid storage tank.