Numerical control spinning machine facilitating discharging
By using the combination of suction head and support frame in the CNC spinning machine, the problem of the spinning machine's clamping claws not being firmly fixed and inconvenient unloading during LED light processing is solved, and fast and accurate unloading of LED light processing is achieved. and retrieval operations.
Patent Information
- Application Number
- CN202420651970.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-01
AI Technical Summary
During the LED lamp processing process of existing spinning machines, the jaws are not fixed firmly, and are inconvenient to replace, and are prone to slip off during unloading, resulting in low accuracy and efficiency.
A CNC spinning machine is designed to facilitate unloading. It uses a suction head for feeding and retrieving materials. Through the cooperation of the support frame and the suction head, precise operations of suction and discharge are achieved, reducing repeated feeding and discharging. material operation.
It achieves rapid unloading and precise material retrieval of LED lamp processing, improves processing efficiency and accuracy, and reduces the complexity and error rate of manual operations.
Smart Images
Figure CN222372018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lamp processing, in particular to a CNC spinning machine which is convenient for unloading. Background Art
[0002] LED chip is the core component of LED lamp, which generates light. Semiconductor materials such as gallium, arsenic, phosphorus, etc. are usually used in the manufacture of LED chips. These materials are processed into small semiconductor wafers and formed into LED chips through specific processes. According to the purpose and design requirements of LED lamps, engineers will design the shell structure of LED lamps to accommodate LED chips, circuit boards, heat sinks and other components. The manufacture of lamps usually includes injection molding, stamping, aluminum profile processing and other processes to obtain the required shape and structure.
[0003] Spinning machines are mainly used to process heat sinks, housings and other metal parts of LED lamps. Metal materials are loaded into the spinning machine and processed according to a preset program. The spinning machine punches the metal material into a heat sink, housing or other parts of the required shape and size through a series of rotation and pressing operations. In this process, the mold of the spinning machine will punch, bend and form the metal according to the requirements of the program. However, existing spinning machines for processing LEDs generally prevent metal parts from using clamps, which cannot be accurately fixed into the spinning machine components, require multiple adjustments, and unloading requires repeated feeding and unloading.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Because the existing spinning machine uses a clamp or manually replaces the outer shell of the LED lamp processing of the spinning machine with an external object, it is necessary to clamp the replacement object with the clamp, then return to the original position, and put the object in again, which makes replacement inconvenient; 2. Because the existing LED lamp will fit on the processing component after processing, the clamp is easy to slip when clamping, and cannot be clamped accurately, resulting in easy slipping during replacement. Utility Model Content
[0005] The purpose of the utility model is to provide a CNC spinning machine that is easy to unload, so as to solve the problem of LED lamps raised in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a CNC spinning machine that is easy to unload, including a sliding track, a column is welded on the top of the sliding track, an auxiliary rotating column is installed on the top of the column by screws, a slider is attached on the top of the sliding track, a support frame and an auxiliary polishing disc are installed on the top of the slider by screws, an upper plate is welded on the corners of the sliding track, an air suction pump is provided below the upper plate, a water tank is welded on the top of the sliding track, a cleaning pipe is inserted on one side of the water tank, and a support seat is installed on one side of the water tank by screws.
[0006] The suction pump comprises a first cylinder, the lower output shaft of the first cylinder is plugged into the second motor base, one side output shaft of the second motor is plugged into the connecting plate, one side of the connecting plate is plugged with a suction head, and one side of the suction head is plugged with a connecting pipe.
[0007] Further preferably, the support seat includes a third motor, the output shaft of the third motor is inserted into the second cylinder base, the output shaft of the second cylinder is inserted into the pressing block, the outer wall of the pressing block is fitted with a mold shell, one side of the mold shell is fitted with a connecting shell, and the second cylinder forms a rotating structure through the third motor, and the mold shell forms a rotating structure through the connecting shell.
[0008] Further preferably, the upper plate includes a first motor, a moving block is inserted into the output shaft of the first motor, a rotating shaft is fitted inside the moving block, one side of the rotating shaft passes through the bevel gear, a sliding rod is provided inside the upper plate, a threaded rod is meshed below the bevel gear, and the rotating shaft forms a rotating structure through the first motor, and the bevel gear forms a rotating structure through the threaded rod.
[0009] Further preferably, the moving block forms a sliding structure through a sliding rod and a bevel gear.
[0010] Further preferably, the connecting plate forms a rotating structure through the second motor, and the suction head forms a rotating structure through the connecting plate.
[0011] Further preferably, the second motor and the connecting plate form a sliding structure through the first cylinder.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, the existing method of discharging materials by using a clamping claw is improved by using a suction head for discharging materials. The materials are sucked by a support frame and a suction head. The suction head adopts a double head, and the suction head connecting plate rotates so that the suction head that has not sucked up an object can replace the unprocessed metal object without repeated operation, and the functions of unloading and feeding can be completed at the same time.
[0014] In the utility model, because the existing general clamping with claws causes the claws to slip easily during clamping and cannot clamp accurately, now it is improved to have a suction head to suck from the outside, and an ejection device is provided inside to eject the processed metal, which is convenient for quick unloading, and a double material taking device is provided to ensure that the processed metal can be accurately taken. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0016] Figure 2 This is a side view of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure above the support seat of the utility model;
[0018] Figure 4 This is a schematic diagram of the lower structure of the suction pump of the utility model;
[0019] Figure 5 It is a schematic diagram of the structure above the upper plate of the utility model.
[0020] In the figure: 1. sliding track; 2. column; 3. slider; 4. support frame; 5. cleaning pipe; 6. water tank; 7. auxiliary polishing plate; 8. auxiliary rotating column; 9. support seat; 901. third motor; 902. second cylinder; 903. pressing block; 904. mold shell; 905. connecting shell; 10. suction pump; 1001. first cylinder; 1002. connecting pipe; 1003. suction head; 1004. second motor; 1005. connecting plate; 11. upper plate; 1101. bevel gear; 1102. rotating shaft; 1103. first motor; 1104. sliding rod; 1105. moving block; 1106. threaded rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 5 The utility model provides a technical solution: a CNC spinning machine that is easy to unload, including a sliding track 1, a column 2 is welded above the sliding track 1, an auxiliary rotating column 8 is installed above the column 2 by screws, a slider 3 is attached above the sliding track 1, a support frame 4 and an auxiliary polishing disk 7 are installed above the slider 3 by screws, an upper plate 11 is welded above the corners of the sliding track 1, an air suction pump 10 is provided below the upper plate 11, a water tank 6 is welded above the sliding track 1, a cleaning pipe 5 is inserted on one side of the water tank 6, and a support seat 9 is installed on one side of the water tank 6 by screws.
[0023] The suction pump 10 includes a first cylinder 1001, the lower output shaft of the first cylinder 1001 is plugged into the base of the second motor 1004, one side output shaft of the second motor 1004 is plugged into the connecting plate 1005, one side of the connecting plate 1005 is plugged with a suction head 1003, and one side of the suction head 1003 is plugged with a connecting pipe 1002.
[0024] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the support seat 9 includes a third motor 901, the output shaft of the third motor 901 is plugged into the base of the second cylinder 902, the output shaft of the second cylinder 902 is plugged into the pressing block 903, the outer wall of the pressing block 903 is fitted with a mold shell 904, one side of the mold shell 904 is fitted with a connecting shell 905, and the second cylinder 902 forms a rotating structure through the third motor 901, and the mold shell 904 forms a rotating structure through the connecting shell 905; because the existing LED lamp cover is mainly processed by a spinning machine, but the LED lamp cover is inconvenient to pull out after being formed by rotation and pressurization, the improved third motor 901 now makes the second cylinder 902 drive the mold shell 904 to rotate, and the second cylinder 902 makes the pressing block 903 push out of the mold shell 904, which is convenient for the lamp cover to be discharged after processing, thereby achieving the movement of the pressing block 903.
[0025] In this embodiment, Figure 1 , Figure 2 and Figure 5 As shown, the upper plate 11 includes a first motor 1103, the output shaft of the first motor 1103 is plugged with a moving block 1105, the interior of the moving block 1105 is fitted with a rotating shaft 1102, one side of the rotating shaft 1102 passes through the bevel gear 1101, a sliding rod 1104 is provided inside the upper plate 11, a threaded rod 1106 is meshed below the bevel gear 1101, and the rotating shaft 1102 forms a rotating structure through the first motor 1103, and the bevel gear 1101 forms a rotating structure through the threaded rod 1106; due to the existing CNC spinning machine, the material discharge using the clamp cannot be accurately aligned, which makes it easy to slip, now the first motor 1103 rotates the rotating shaft 1102, and the rotating shaft 1102 drives the bevel gear 1101 to rotate, thereby achieving the effect of rotating the rotating shaft 1102.
[0026] In this embodiment, Figure 5 As shown, the moving block 1105 forms a sliding structure with the bevel gear 1101 through the slide rod 1104; because the existing CNC spinning machine causes the material discharge using the clamp to be unable to be accurately aligned, which causes it to slip easily, the moving block 1105 on the improved rotating shaft 1102 is now driven by the bevel gear 1101, and the moving block 1105 drives the first cylinder 1001 to move, thereby achieving the linkage effect of the first cylinder 1001.
[0027] In this embodiment, Figure 4As shown, the connecting plate 1005 forms a rotating structure through the second motor 1004, and the suction head 1003 forms a rotating structure through the connecting plate 1005; because the existing discharge and loading of materials are carried out through the clamping claws, it is necessary to first clamp and release the mold, which is not convenient for taking and replacing the materials at the same time. The second motor 1004 rotates the connecting plate 1005, and the suction head 1003 discharges and rotates to take the materials, thereby achieving one suction and one discharge of the two suction heads 1003.
[0028] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the second motor 1004 and the connecting plate 1005 form a sliding structure through the first cylinder 1001; because the existing clamping jaws are used for discharging and loading materials, the mold needs to be taken out and replaced, and the material taking and discharging need to be repeated twice. The improvement supports the mold through the upper support frame 4, the first cylinder 1001 moves the second motor 1004, and the connecting plate 1005 enables the suction head 1003 to be accurately aligned with the mold shell 904, which is convenient for accurate material alignment, thereby achieving the function of suction and discharging of the suction head 1003.
[0029] The use method and advantages of the utility model: The CNC spinning machine which is easy to unload has the following working process when in use:
[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, the first motor 1103 rotates the rotating shaft 1102 and the bevel gear 1101 clockwise, and the bevel gear 1101 is meshed and connected with the threaded rod 1106, so that the moving block 1105 drives the suction pump 10 to move horizontally on the sliding rod 1104, and the first cylinder 1001 vertically drives the second motor 1004, the connecting plate 1005 and the suction head 1003 to move in sequence, and the suction pump 10 makes the connecting pipe 1002 suction head A1003 suck material, and the second motor 1004 drives the suction head 1003 connected to the connecting plate 1005 to rotate clockwise, and the second motor 1004 rotates to its original position, and the first cylinder 1001 returns to its original position, and the first motor 1103 returns to its original position, and the first cylinder 1001 vertically drives the second motor 1004, the connecting plate 1005 and the suction head 1003 to move in sequence. The second motor 1004, the connecting plate 1005 and the suction head 1003 are driven to move. The second motor 1004 drives the suction head B1003 of the connecting plate 1005 counterclockwise to suck the mold above. The second cylinder 902 inside the connecting shell 905 on the support seat 9 is cooperated to make the pressing block 903 move horizontally to eject the mold. The mold follows the suction head 1003. The second motor 1004 returns to its original position. The slider 3 makes the support frame 4 move horizontally to the bottom of the connecting shell 905. The suction head 1003A places the mold on the mold shell 904. The third motor 901 drives the second cylinder 902, the mold shell 904 and the auxiliary rotating column 8 to rotate clockwise in turn. The auxiliary polishing disk 7 fits the mold. The cleaning pipe 5 connected to the water tank 6 sprays water.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A CNC spinning machine for easy unloading, comprising a sliding track (1), characterized in that: A column (2) is welded above the sliding track (1), an auxiliary rotating column (8) is installed above the column (2) by screws, a slider (3) is attached above the sliding track (1), a support frame (4) and an auxiliary polishing disc (7) are installed above the slider (3) by screws, an upper plate (11) is welded above the corner of the sliding track (1), an air suction pump (10) is provided below the upper plate (11), a water tank (6) is welded above the sliding track (1), a cleaning pipe (5) is inserted on one side of the water tank (6), and a support seat (9) is installed on one side of the water tank (6) by screws; The suction pump (10) comprises a first cylinder (1001), wherein the output shaft at the bottom of the first cylinder (1001) is plugged into the base of the second motor (1004), and the output shaft at one side of the second motor (1004) is plugged into the connecting plate (1005), a suction head (1003) is plugged into one side of the connecting plate (1005), and a connecting pipe (1002) is plugged into one side of the suction head (1003).
2. The CNC spinning machine for easy unloading according to claim 1, characterized in that: The support seat (9) comprises a third motor (901), the output shaft of the third motor (901) is plugged into the base of the second cylinder (902), the output shaft of the second cylinder (902) is plugged into the pressing block (903), the outer wall of the pressing block (903) is fitted with a mold shell (904), one side of the mold shell (904) is fitted with a connecting shell (905), and the second cylinder (902) forms a rotating structure through the third motor (901), and the mold shell (904) forms a rotating structure through the connecting shell (905).
3. The CNC spinning machine for easy unloading according to claim 1, characterized in that: The upper plate (11) comprises a first motor (1103), the output shaft of the first motor (1103) is plugged with a moving block (1105), the interior of the moving block (1105) is fitted with a rotating shaft (1102), one side of the rotating shaft (1102) passes through the bevel gear (1101), a sliding rod (1104) is provided inside the upper plate (11), a threaded rod (1106) is meshed below the bevel gear (1101), the rotating shaft (1102) forms a rotating structure through the first motor (1103), and the bevel gear (1101) forms a rotating structure through the threaded rod (1106).
4. The CNC spinning machine for easy unloading according to claim 3 is characterized in that: The moving block (1105) forms a sliding structure through the sliding rod (1104) and the bevel gear (1101).
5. The CNC spinning machine for easy unloading according to claim 1, characterized in that: The connecting plate (1005) forms a rotating structure through the second motor (1004), and the suction head (1003) forms a rotating structure through the connecting plate (1005).
6. The CNC spinning machine for easy unloading according to claim 1, characterized in that: The second motor (1004) and the connecting plate (1005) form a sliding structure via the first cylinder (1001).