Grid automation equipment with needle bodies with array type scribing function

Abstract

The utility model provides grid automation equipment with needle bodies with an array type scribing function, which relates to the field of grid plate production, and comprises two moving devices, each moving device comprises a support and a guide rail, and the two guide rails are arranged in parallel; the length direction of the guide rail is defined as a first direction; the two ends of the connecting sliding rail are slidably connected to the corresponding guide rails correspondingly, and a first driving assembly is arranged between the connecting sliding rail and at least one guide rail; the knitting driving part is slidably connected to the connecting sliding rail and moves in the length direction of the connecting sliding rail, and a second driving assembly is arranged between the knitting driving part and the connecting sliding rail; the mounting plate is arranged on the knitting driving part; the plurality of needle bodies are arranged on the mounting plate and are used for knitting on the mold; a through channel through which an external braided rope penetrates is formed in each needle body; and the plurality of needle bodies are arranged on the mounting plate in a plurality of horizontal rows and a plurality of vertical rows. The problem that the knitting needle body and automatic equipment are difficult to combine is solved, and therefore the knitting efficiency is improved.

Description

Technical Field

[0001] The present application relates to the field of grid plate production, and in particular to a grid plate automation device having an array-type marking needle body. Background Art

[0002] The main production process of the grating plate is as follows: the mold for shaping is placed on the installation platform, and resin is poured into the mold; the mold contains a number of convex blocks arranged in an array, and glass fibers are woven into the gaps of the mold in a mesh manner; the weaving can be done by first weaving "weft threads" in an S-shaped manner between adjacent horizontal rows of convex blocks, and then weaving "warp threads" in an S-shaped manner between adjacent vertical rows of convex blocks; after the weaving is completed, it is waited for solidification; after solidification is completed, demoulding is carried out to finally obtain the grating plate.

[0003] In the prior art, the weaving process is mainly done manually. After the "weft" is weaved, the straight-line weaving needle body needs to be rotated 90° to weave the "weft". On the one hand, the work efficiency of manual weaving is low, and on the other hand, the straight-line weaving needle body is difficult to achieve a 90° rotation when used in an automated setting. Utility Model Content

[0004] In order to solve the problem that knitting needles and automation equipment are difficult to combine, thereby improving work efficiency, the present application provides a grid automation equipment with array-type marking function needles.

[0005] To solve the above problems, the technical solution of the utility model is:

[0006] A grid automation device with array-type marking needle bodies, comprising:

[0007] Two moving devices, each of which comprises a bracket and a guide rail arranged on the bracket, and the two guide rails are arranged parallel to each other; the length direction of the guide rail is defined as a first direction;

[0008] A connecting slide rail, both ends of which are slidably connected to the corresponding guide rails, and a first driving component is arranged between the connecting slide rail and at least one of the guide rails;

[0009] a weaving drive unit, which is slidably connected to the connecting slide rail and moves along the length direction of the connecting slide rail, and a second drive assembly is provided between the weaving drive unit and the connecting slide rail;

[0010] A mounting plate, arranged on the weaving drive unit;

[0011] A plurality of needle bodies are arranged on the mounting plate and used for weaving on the mold; the needle bodies are each provided with a through passage for passing an external braided rope, and the through passage passes through both ends of the needle body; the plurality of needle bodies are arranged on the mounting plate in the form of a plurality of horizontal rows and a plurality of vertical rows.

[0012] The utility model provides a grid automation device with array-type marking needle bodies, wherein a plurality of needle bodies are arranged on the mounting plate in the form of the same number of horizontal and vertical rows.

[0013] The utility model provides a grid automation device with array-type marking function needle bodies, wherein the number of the needle bodies is four, and the four needle bodies are arranged in two horizontal rows and two vertical rows.

[0014] In the grid automation equipment with array-type marking needle bodies of the utility model, the distances between the needle bodies in adjacent horizontal rows and the distances between the needle bodies in adjacent vertical rows are the same.

[0015] The utility model provides a grid automation device with an array-type marking needle body, wherein the mounting plate comprises an upper plate, a lower plate and a connecting plate connected to the upper plate and the lower plate, wherein the connecting plate is connected to the weaving drive unit;

[0016] Four guide holes are provided on the lower plate and the upper plate, and the needle body is located in the corresponding guide holes of the upper plate and the lower plate; the inner walls of the guide holes on the four lower plates are provided with internal threads, and the outer wall of the needle body is provided with external threads, and the external threads are threadedly connected to the internal threads.

[0017] In the utility model of the grid automation equipment with array-type marking needle bodies, the length of the external thread along the axis direction of the needle body is longer than the length of the internal thread along the axis direction of the needle body.

[0018] The utility model provides a grid automation device with an array-type marking needle body, wherein the weaving drive unit comprises a drive unit main body and a fixing plate; a plurality of adjustment holes are provided on the fixing plate, and the adjustment holes are arranged at intervals along the axis direction of the needle body; a plurality of adjustment bolts are passed through the fixing plate, and the adjustment bolts pass through the connecting plate and are threadedly connected with adjustment nuts.

[0019] The utility model provides a grid automation device with an array-type marking function needle body, wherein the first driving component includes a first rack, a first gear and a first motor; the first rack is fixed on the guide rail, and the length direction of the first rack is parallel to the first direction; the first motor is fixed on the connecting slide rail, and the first gear is fixed on the output shaft of the first motor, and the first gear is meshed with the first rack and drives the connecting slide rail to move.

[0020] The utility model provides a grid automation device with an array-type marking needle body, wherein the second drive assembly includes a second rack, a second gear and a second motor; the second rack is fixed on the connecting slide rail, and the length direction of the second rack is parallel to the length direction of the connecting slide rail; the second motor is fixed on the weaving drive unit, and a second gear is fixed on the output shaft of the second motor, and the second gear is engaged with the second rack and drives the weaving drive unit to move.

[0021] In the utility model of the grid automation equipment with array-type marking needle bodies, a plurality of installation intervals are arranged between the two moving devices, and the plurality of installation intervals are arranged along the first direction; a plurality of workstation frames are arranged in the installation intervals.

[0022] Due to the adoption of the above technical solution, the utility model has the following advantages and positive effects compared with the prior art:

[0023] 1. The cooperation between the moving device and the connecting slide rail can drive the knitting drive unit to move, position the knitting drive unit at the knitting initial point, and knit through the knitting drive unit. Since the needles are arranged in an array (that is, the needles are arranged in several rows and columns), the needles are first knitted horizontally in the mold. After the knitting is completed, the needles can be knitted vertically in the mold without rotation, thereby improving the knitting efficiency;

[0024] Furthermore, a plurality of needles are arranged on the mounting plate in the form of the same number of horizontal and vertical rows, making the knitting process simpler and clearer.

[0025] Second, the connecting plate and the fixed plate are connected by adjusting bolts and adjusting nuts, so that the mounting plate and several needle bodies can be replaced; of course, several adjusting holes are arranged along the axis of the needle body, so that the relative position of the mounting plate and the fixed plate can be adjusted, thereby realizing the adjustment of the height of the needle body.

[0026] 3. The needle body and the guide hole of the lower plate are connected by external threads and internal threads, which can realize the disassembly connection on the one hand, and on the other hand, the relative position relationship between the needle body and the lower plate can be adjusted by rotation, thereby adjusting the height of the needle body. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the overall structure of the grid automation equipment with array-type marking needles in the embodiment of the present application

[0028] Figure 2 Schematic diagram of the needle structure of the grid automation device with array-type scribing needles according to the embodiment of the present application

[0029] Figure 3 Schematic diagram of the connection of the adjusting bolts of the grid automation device with array-type marking needles in the embodiment of the present application

[0030] Figure 4 Schematic diagram of the structure of the first drive assembly and the second drive assembly of the grid automation device with array-type marking needles in the embodiment of the present application

[0031] Explanation of the accompanying drawings: 1. connecting slide rail; 2. needle body; 3. upper plate; 4. lower plate; 5. connecting plate; 6. driving unit body; 7. fixing plate; 8. adjustment hole; 9. adjustment bolt; 10. first rack; 11. second rack; 12. second gear; 13. second motor; 14. bracket; 15. guide rail; 16. through channel; 17. work station frame; 18. internal thread; 19. external thread; 20. adjustment nut. DETAILED DESCRIPTION

[0032] The following is a further detailed description of a grid automation device with array-type scribing needles proposed by the utility model in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the utility model will become clearer according to the following description and claims.

[0033] See also Figure 1 to Figure 2 The present application provides a grid automation equipment with array-type marking needle bodies, including a moving device, a connecting slide rail 1, a weaving drive unit, a mounting plate, and a plurality of needle bodies 2; the moving devices include a bracket 14 and a guide rail 15 arranged on the bracket 14, and the two guide rails 15 are arranged parallel to each other; the length direction of the guide rail 15 is defined as a first direction; the two ends of the connecting slide rail 1 are respectively slidably connected to the corresponding guide rails 15, and a first driving component is arranged between the connecting slide rail 1 and at least one guide rail 15; the weaving drive unit is slidably connected to the connecting slide rail 1 and moves along the length direction of the connecting slide rail 1, and a second driving component is arranged between the weaving drive unit and the connecting slide rail 1; the mounting plate is placed on the weaving drive unit; a plurality of needle bodies 2 are arranged on the mounting plate and are used for weaving on an external tool; a through channel 16 for passing an external weaving rope is opened on the needle body 2, and the through channel 16 passes through both ends of the needle body 2; a plurality of needle bodies 2 are arranged in a plurality of horizontal rows and a plurality of vertical rows.

[0034] It is further configured that a plurality of horizontal rows and a plurality of vertical rows may refer to the same number of horizontal rows and vertical rows, or different numbers of horizontal rows and vertical rows; for example, a plurality of needle bodies 2 may be arranged in two horizontal rows and two vertical rows, or in two horizontal rows and three vertical rows; wherein, preferably, the number of horizontal rows and vertical rows does not exceed five.

[0035] It is further arranged that a workstation frame 17 is provided between the two moving devices; the knitting drive unit is first driven to a specified position by the moving device and the connecting slide rail 1, and then the needle body 2 is driven by the knitting drive unit to knit along the pattern of the workstation frame 17.

[0036] It is further arranged that the axis of the needle body 2 is arranged vertically; the length direction of the connecting slide rail 1 is perpendicular to the first direction; thereby realizing the movement of the weaving drive unit along the X-axis direction (movement in the first direction) and the Y-axis direction (11 degree direction of the connecting slide rail).

[0037] Through the above method, the cooperation between the moving device and the connecting slide rail 1 can drive the weaving drive part to move, and weaving is performed through the weaving drive part. Since the needle bodies are arranged in an array form (that is, the needle bodies are arranged in several rows and columns), the needle bodies 2 are first woven horizontally in the mold. After the weaving is completed, it can be woven vertically in the mold without rotation, thereby improving the weaving efficiency.

[0038] The specific structure of the grid automation equipment with array-type marking function needle body 2 of this embodiment is further described below:

[0039] Reference Figures 1 to 3 In this embodiment, a plurality of needle bodies 2 are arranged on the mounting plate in the same number of horizontal and vertical rows; the number of needle bodies 2 is four, and the four needle bodies 2 are arranged in two horizontal rows and two vertical rows.

[0040] To further illustrate, of course, the number of needle bodies 2 can also be nine, arranged in three horizontal rows and three vertical rows, and so on; the preferred number of needle bodies 2 is four.

[0041] To further illustrate, when the needle bodies 2 are arranged on the mounting plate in the same number of horizontal and vertical rows, it is only necessary to consider whether the spacing between adjacent needle bodies 2 matches the distance between adjacent gaps in the corresponding mold.

[0042] In this embodiment, the spacing between the needle bodies 2 in adjacent horizontal rows and the spacing between the needle bodies 2 in adjacent vertical rows are the same.

[0043] Further explanation: the needle bodies 2 are arranged in a square array, of course, provided that they can fit into the gaps between adjacent protrusions of the mold frame. The distance between adjacent needle bodies 2 is A, and the value range of A is [35,40] mm, preferably 38 mm.

[0044] In this embodiment, the mounting plate includes an upper plate 3, a lower plate 4 and a connecting plate 5 connected to the upper plate 3 and the lower plate 4, wherein the connecting plate 5 is connected to the weaving drive unit;

[0045] Four guide holes are provided on the lower plate 4 and the upper plate 3, and the needle body 2 is located in the corresponding guide holes of the upper plate 3 and the lower plate 4. The inner walls of the four guide holes on the lower plate 4 are provided with internal threads 18, and the outer wall of the needle body 2 is provided with external threads 19, which are threadedly connected to the internal threads 18.

[0046] It is further arranged that the needle body 2 is passed through the guide holes of the upper plate 3 and the lower plate 4, and is connected to the internal thread 18 of the guide hole of the lower plate 4; on the one hand, passing through the upper plate 3 and the lower plate 4 makes the needle body 2 less likely to shake, and has a better guiding effect on the needle body 2; on the other hand, the threaded connection between the lower plate 4 and the needle body 2 makes the needle body 2 easy to disassemble and replace.

[0047] In this embodiment, the length of the external thread 19 along the axial direction of the needle body 2 is longer than the length of the internal thread 18 along the axial direction of the needle body 2 .

[0048] To further explain, the needle body 2 can be adjusted in height direction by coordinating the positions of the external thread 19 and the internal thread 18 .

[0049] In this embodiment, the weaving drive unit includes a drive unit body 6 and a fixed plate 7; a plurality of adjustment holes 8 are opened on the fixed plate 7, and the adjustment holes 8 are arranged at intervals along the axial direction of the needle body 2; a plurality of adjustment bolts 9 are passed through the fixed plate 7, and the adjustment bolts 9 pass through the connecting plate 5 and are threadedly connected with an adjustment nut 20.

[0050] It is further arranged that the driving part body 6 is a parallel robot.

[0051] Further explanation, the several adjustment holes 8 are divided into two groups, the adjustment holes 8 in each group are evenly spaced along the vertical direction, and the adjustment bolts 9 are passed through the adjustment holes 8 at different heights, so that the mounting plate can be located at different heights, thereby achieving the effect of synchronously adjusting the height of several needle bodies 2.

[0052] Reference Figure 4 In this embodiment, the first driving assembly includes a first rack 10, a first gear and a first motor; the first rack 10 is fixed on the guide rail 15, and the length direction of the first rack 10 is parallel to the first direction; the first motor is fixed on the connecting slide rail 1, and the first gear is fixed on the output shaft of the first motor, and the first gear is engaged with the first rack 10 and drives the connecting slide rail 1 to move.

[0053] Further explanation: Figure 2 The first motor and the first gear are not shown; the output shaft of the first motor drives the first gear to rotate, and the first gear engages with the first rack 10. A force is generated between the first rack 10 and the second gear 12, so that the second gear 12 will drive the connecting slide rail 1 to move, thereby driving the weaving drive unit to move in the first direction.

[0054] In this embodiment, the second driving component includes a second rack 11, a second gear 12 and a second motor 13; the second rack 11 is fixed on the connecting slide rail 1, and the length direction of the second rack 11 is parallel to the length direction of the connecting slide rail 1; the second motor 13 is fixed on the weaving drive part, and the second gear 12 is fixed on the output shaft of the second motor 13, and the second gear 12 is engaged with the second rack 11 and drives the weaving drive part to move.

[0055] To further explain, the output shaft of the second motor 13 rotates to drive the second gear 12 to rotate, and the second gear 12 engages with the second rack 11 , so that the second gear 12 drives the weaving drive unit to slide along the length direction of the connecting slide rail 11 .

[0056] In this embodiment, a plurality of installation intervals are arranged between the two moving devices, and the plurality of installation intervals are arranged along the first direction; a plurality of workstation frames 17 are arranged in the installation intervals.

[0057] It is further explained that by expanding multiple station frames 17, multi-station automation is achieved to improve efficiency; and at the same time, the guide rail 15 and the connecting slide rail 1 are used to locate the weaving initial point of the corresponding station frame 17, and then the weaving of the needle body 2 is realized through the weaving drive unit.

[0058] The above is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and their equivalents, they still fall within the protection scope of the present invention.

Claims

1. A grid automation device with array-type marking needles, characterized in that: include, Two moving devices, each of which comprises a bracket and a guide rail arranged on the bracket, and the two guide rails are arranged parallel to each other; the length direction of the guide rail is defined as a first direction; A connecting slide rail, both ends of which are slidably connected to the corresponding guide rails, and a first driving component is arranged between the connecting slide rail and at least one of the guide rails; a weaving drive unit, which is slidably connected to the connecting slide rail and moves along the length direction of the connecting slide rail, and a second drive assembly is provided between the weaving drive unit and the connecting slide rail; A mounting plate, arranged on the weaving drive unit; A plurality of needle bodies are arranged on the mounting plate and used for weaving on the mold; the needle bodies are each provided with a through passage for passing an external braided rope, and the through passage passes through both ends of the needle body; the plurality of needle bodies are arranged on the mounting plate in the form of a plurality of horizontal rows and a plurality of vertical rows.

2. The grid automation equipment with array-type marking needle bodies according to claim 1, characterized in that: A plurality of the needles are arranged on the mounting plate in the form of the same number of horizontal rows and vertical rows.

3. The grid automation equipment with array-type marking needle bodies according to claim 1, characterized in that: The number of the needle bodies is four, and the four needle bodies are arranged in two horizontal rows and two vertical rows.

4. The grid automation equipment with array-type marking needle bodies according to claim 2, characterized in that: The distances between the needle bodies in adjacent horizontal rows and the distances between the needle bodies in adjacent vertical rows are the same.

5. The grid automation equipment with array-type marking needle bodies according to claim 3, characterized in that: The mounting plate comprises an upper plate, a lower plate, and a connecting plate connected to the upper plate and the lower plate, wherein the connecting plate is connected to the weaving drive unit; Four guide holes are provided on the lower plate and the upper plate, and the needle body is located in the corresponding guide holes of the upper plate and the lower plate; the inner walls of the guide holes on the four lower plates are provided with internal threads, and the outer wall of the needle body is provided with external threads, and the external threads are threadedly connected to the internal threads.

6. The grid automation equipment with array-type marking needle bodies according to claim 5, characterized in that: The length of the external thread along the axis direction of the needle body is longer than the length of the internal thread along the axis direction of the needle body.

7. The grid automation equipment with array-type marking needle bodies according to claim 5, characterized in that: The weaving drive unit includes a drive unit body and a fixing plate; the fixing plate is provided with a plurality of adjustment holes, which are arranged at intervals along the axis direction of the needle body; the fixing plate is provided with a plurality of adjustment bolts, which pass through the connecting plate and are threadedly connected with adjustment nuts.

8. The grid automation equipment with array-type marking needle bodies according to claim 1, characterized in that: The first driving assembly includes a first rack, a first gear and a first motor; the first rack is fixed on the guide rail, and the length direction of the first rack is parallel to the first direction; the first motor is fixed on the connecting rail, and the first gear is fixed on the output shaft of the first motor, and the first gear is meshed with the first rack and drives the connecting rail to move.

9. The grid automation equipment with array-type marking needle bodies according to claim 1, characterized in that: The second driving assembly includes a second rack, a second gear and a second motor; the second rack is fixed on the connecting slide rail, and the length direction of the second rack is parallel to the length direction of the connecting slide rail; the second motor is fixed on the weaving drive unit, and the second gear is fixed on the output shaft of the second motor, and the second gear is engaged with the second rack and drives the weaving drive unit to move.

10. The grid automation equipment with array-type marking needle bodies according to claim 1, characterized in that: A plurality of installation intervals are arranged between the two moving devices, and the plurality of installation intervals are arranged along the first direction; and a plurality of workstation frames are arranged in the installation intervals.

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