A weaving device

Abstract

The present invention provides a weaving device, including a weaving mechanism and a clamping mechanism. The weaving mechanism includes an upper pressing component, a lower pressing component and a first driving unit, wherein a first composite sheet arranged along a first direction is arranged between the upper pressing component and the lower pressing component, and the first driving unit drives the upper pressing component and the lower pressing component to move relative to each other, so that the upper pressing component and the lower pressing component cooperate to press the first composite sheet into a preset shape. The first composite sheet forms a composite sheet channel arranged along a second direction, and the second direction is arranged at an angle to the first direction. The clamping mechanism includes a second driving unit and a clamping unit arranged along the second direction, and the clamping unit corresponds to the composite sheet channel one by one. The second driving unit drives the clamping unit to reciprocate along the first direction to clamp the second composite sheet arranged in the second direction and pass it through the corresponding composite sheet channel. The weaving device of the present invention can interlace and weave multiple first composite sheets and second composite sheets at one time, and the weaving process is simple, which greatly improves the weaving efficiency.

Description

Technical Field

[0001] The present invention relates to the field of weaving equipment, and in particular to a weaving device. Background Art

[0002] Continuous Fiber Reinforced Thermoplastic composites (CFRT) are a composite sheet formed by continuous glass fibers and polypropylene particles (PP) at high temperatures. CFRT sheets have high tensile mechanical properties along the 0° direction of the fibers, and weak tensile mechanical properties along the 90° direction of the fibers. By weaving multiple CFRT sheets vertically in the warp and weft directions and then hot-pressing them, a CFRT composite sheet with bidirectional reinforcement can be obtained. However, the weaving machines currently used to weave CFRT sheets can only complete one weft insertion during each weaving process, which makes the weaving process cumbersome and the overall weaving efficiency low. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a weaving device.

[0004] In order to achieve the above object, the present invention adopts the following technical scheme:

[0005] A weaving device comprising:

[0006] A weaving mechanism, comprising an upper pressing assembly, a lower pressing assembly and a first driving unit, wherein a plurality of first composite sheets arranged along a first direction are arranged between the upper pressing assembly and the lower pressing assembly, and the first driving unit is used to drive the upper pressing assembly and the lower pressing assembly to produce relative movement, so that the upper pressing assembly and the lower pressing assembly cooperate to press each first composite sheet into a preset shape, and each first composite sheet forms a plurality of composite sheet channels arranged along a second direction, wherein the second direction is arranged at an angle to the first direction;

[0007] The clamping mechanism includes a second driving unit and multiple clamping units arranged along the second direction, the multiple clamping units correspond one-to-one to the positions of the multiple composite sheet channels, and the second driving unit is used to drive the multiple clamping units to reciprocate along the first direction to clamp the multiple second composite sheets arranged in the second direction and allow each second composite sheet to pass through the corresponding composite sheet channel respectively.

[0008] The upper pressing assembly includes a plurality of first braiding pressing head groups arranged along a first direction, and each group of first braiding pressing head groups includes a plurality of first braiding pressing heads arranged along a second direction;

[0009] The pressing assembly includes a plurality of rows of second braiding press head groups arranged along the first direction, and each group of second braiding press head groups includes a plurality of second braiding press heads arranged along the second direction;

[0010] The multiple columns of second braiding head groups correspond one-to-one to the multiple columns of first braiding head groups, and the multiple first braiding heads in each column of the first braiding head group correspond one-to-one to the multiple second braiding heads in the corresponding column of the second braiding head group;

[0011] Each first weaving press head and the corresponding second weaving press head constitute a press head assembly. The first weaving press head and the second weaving press head in the same press head assembly are staggered in the second direction so as to bend the first composite sheet when the first weaving press head and the second weaving press head move relative to each other. In a row of press head assemblies, the staggered directions of adjacent press head assemblies are opposite.

[0012] Among them, in two adjacent rows of pressure head assemblies, the staggered directions of the pressure head assemblies with corresponding positions are opposite.

[0013] The clamping portion includes a rod-shaped member and a clamping member, the clamping member is connected to one end of the rod-shaped member, and the clamping member is used to clamp the end of the second composite sheet.

[0014] The rod-shaped member is a hollow rod, and an air pipe joint is arranged at one end of the hollow rod away from the clamping member. The air pipe joint is used to be connected to a pressure source, and the pressure source is used to drive the clamping member to open and close.

[0015] Wherein, the weaving device comprises a cutting mechanism, and the clamping mechanism, the weaving mechanism and the cutting mechanism are arranged in sequence along a first direction;

[0016] The cutting mechanism is used to cut the ends of each second composite sheet before the second composite sheet enters the weaving mechanism.

[0017] The cutting mechanism includes a pressing plate, a cutting plate and a cutting knife, and the pressing plate is used to press each second composite sheet;

[0018] In the first direction, the cutter is located between the pressing plate and the weaving mechanism. The cutting plate and the cutter cooperate to cut each second composite sheet pressed by the pressing plate. A plurality of openings are arranged on one side of the cutting plate close to the weaving mechanism, and each opening matches the second composite sheet.

[0019] Wherein, the weaving device comprises a roller, and the roller is used to support the first composite sheet and the composite sheet product woven by the weaving mechanism;

[0020] The weaving device further includes a tensioning structure, the tensioning structure includes a plurality of tensioning rods, and the plurality of tensioning rods are used to provide tension to the first composite sheet;

[0021] In the second direction, the tensioning structure, the weaving mechanism, and the rollers are arranged in sequence.

[0022] The weaving device includes a retraction mechanism. In the second direction, the retraction mechanism is arranged between the tensioning structure and the weaving mechanism. The retraction mechanism is used to control the first composite sheets so that each first composite sheet is tightened.

[0023] The retracting mechanism includes a third driving unit and a retracting pressing unit. The retracting pressing unit is used to press each first composite sheet, and the third driving unit is used to drive the retracting pressing unit to reciprocate along the second direction.

[0024] The beneficial effects of the present invention are as follows: the weaving device of the present invention includes a weaving mechanism and a clamping mechanism. Among them, the weaving mechanism includes an upper pressing component, a lower pressing component and a first driving unit. The lower pressing component and the lower pressing component are used to arrange multiple first composite sheets arranged along the first direction, and the first driving unit drives the upper pressing component and the lower pressing component to produce relative movement, so that the upper pressing component and the lower pressing component cooperate to press each first composite sheet into a preset shape, and the first composite sheet forms multiple composite sheet channels arranged along the second direction, and the second direction is arranged at an angle to the first direction. The clamping mechanism includes a second driving unit and multiple clamping parts arranged along the second direction, and the multiple clamping parts correspond to the multiple composite sheet channels one by one. The second driving unit drives the multiple clamping parts to reciprocate along the first direction to clamp the multiple second composite sheets arranged in the second direction and make the second composite sheets pass through the corresponding composite sheet channels respectively. In this way, the weaving mechanism of the weaving device cooperates with the clamping mechanism to interlace and weave multiple first composite sheets and multiple second composite sheets at one time, and the weaving process is simple, which greatly improves the weaving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 It is a schematic structural diagram of a weaving device according to an exemplary embodiment of the present invention at a certain viewing angle;

[0027] Figure 2 is a schematic structural diagram of a weaving mechanism according to an exemplary embodiment of the present invention;

[0028] Figure 3 is a schematic structural diagram of a weaving device according to an exemplary embodiment of the present invention at another viewing angle;

[0029] Figure 4 It is a schematic structural diagram of a cutting mechanism and a frame according to an exemplary embodiment of the present invention;

[0030] Figure 5It is a schematic structural diagram of a first composite sheet material being bent to form a composite sheet material channel according to an exemplary embodiment of the present invention;

[0031] Figure 6 A longitudinal cross-sectional view of a first composite sheet material being bent to form a composite sheet material channel according to an exemplary embodiment of the present invention;

[0032] Figure 7 It is a structural schematic diagram of a first braiding press head and a second braiding press head from one perspective according to an exemplary embodiment of the present invention;

[0033] Figure 8 It is a schematic structural diagram of the first braiding head and the second braiding head from another perspective according to an exemplary embodiment of the present invention.

[0034] In the figure:

[0035] 1-weaving device; 11-base; 12-frame; 13-slide rail; 14-slider; 15-partition structure; 16-fixed seat; 2-weaving mechanism; 21-weaving upper pressure plate; 211-upper pressure assembly; 212-connecting seat; 213-linear bearing; 22-weaving lower pressure plate; 221-lower pressure assembly; 222-guide column; 23-first driving part; 231-fixed seat; 232-fisheye joint; 233-pin; 24-pressing head assembly; 241-first weaving pressing head; 242-second weaving pressing head; 3-clamping mechanism; 31-second driving part; 32-clamping part; 321-rod-shaped member; 322-clamping member; 323-trachea joint; 33-clamping portion fixing seat; 4-cutting mechanism; 41-pressing plate; 42-cutting plate; 421-opening; 43-cutter; 44-cutting drive unit; 45-pressing drive unit; 46-fixed plate; 47-lining plate; 48-support member; 5-roller; 6-tensioning structure; 61-tensioning rod; 62-fixed side plate; 7-withdrawal mechanism; 71-third drive unit; 72-withdrawal of the clamping unit; 721-withdrawal of the upper pressure plate; 722-withdrawal of the lower pressure plate; 723-fourth drive unit; 73-frame; 8-first composite sheet; 81-composite sheet channel. DETAILED DESCRIPTION

[0036] The technical scheme in the embodiment of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the present invention.

[0037] Reference to an "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0038] Continuous fiber reinforced thermoplastic composites (CFRT) are composite sheets formed by continuous glass fibers and polypropylene particles (PP) at high temperatures. CFRT sheets have high tensile mechanical properties along the 0° direction of their fibers, and weak tensile mechanical properties along the 90° direction of their fibers. By vertically interlacing the CFRT sheets in the warp and weft directions, and then hot-pressing them, a CFRT composite sheet with bidirectional reinforcement can be obtained. However, during the operation of the weaving machine currently used to weave CFRT sheets, only one sheet can be woven in the weft direction for each weaving operation. Therefore, the weaving process is usually cumbersome, it takes a long time to weave multiple warp sheets and multiple weft sheets, and the overall weaving efficiency is low.

[0039] Based on this, the present invention provides a weaving device, including a weaving mechanism and a clamping mechanism. The weaving mechanism includes an upper pressing component, a lower pressing component and a first driving unit. A plurality of first composite sheets arranged along a first direction are arranged between the upper pressing component and the lower pressing component. The first driving unit drives the upper pressing component and the lower pressing component to move relative to each other, so as to press each first composite sheet into a preset shape, thereby forming a plurality of composite sheet channels arranged along a second direction. The first direction and the second direction are arranged at an angle. The clamping mechanism includes a second driving unit and a plurality of clamping units arranged along the second direction, and the plurality of clamping units correspond one to one to the plurality of composite sheet channels. The second driving unit can drive the plurality of clamping units to reciprocate along the first direction to clamp the plurality of second composite sheets arranged in the second direction, so that the second composite sheets pass through the corresponding composite sheet channels respectively, thereby interlacing and weaving the plurality of first composite sheets and the plurality of second composite sheets at the same time.

[0040] like Figure 1 and Figure 2 As shown, an exemplary embodiment of the present invention provides a weaving device 1. The weaving device 1 includes a weaving mechanism 2 and a clamping mechanism 3. The weaving mechanism 2 includes an upper pressing component 211, a lower pressing component 221 and a first driving unit 23. There is a space between the upper pressing component 211 and the lower pressing component 221 for arranging a plurality of first composite sheets 8 arranged along a first direction. The first driving unit 23 can drive the upper pressing component 211 and the lower pressing component 221 to produce relative movement, so that the upper pressing component 211 and the lower pressing component 221 cooperate to press the plurality of first composite sheets 8 into a preset shape. The preset shape can be, for example, Figure 5 The wavy shape shown. Figure 5 and Figure 6 , adjacent first composite sheets 8 form wave-shaped peaks and troughs arranged alternately to form composite sheet channels 81, and each first composite sheet 8 forms a plurality of composite sheet channels 81 arranged along the second direction. The second direction is set at an angle to the first direction. The angle between the first direction and the second direction can be set according to actual needs. For example, refer to Figure 1 The first direction is the x direction, the second direction is the y direction, and the angle between the first direction and the second direction is 90°.

[0041] like Figure 1 As shown, the clamping mechanism 3 includes a second driving unit 31 and a plurality of clamping units 32 arranged along the second direction. The plurality of clamping units 32 correspond one by one to the plurality of composite sheet channels 81 formed by the first composite sheet 8. The second driving unit 31 drives the plurality of clamping units 32 to reciprocate along the first direction to clamp the plurality of second composite sheets arranged in the second direction and make each second composite sheet pass through the corresponding composite sheet channel 81.

[0042] refer to Figure 1 and Figure 2 In one embodiment, the weaving mechanism 2 includes a weaving upper pressing plate 21 and a weaving lower pressing plate 22. The upper pressing assembly 211 is connected to the bottom surface of the weaving upper pressing plate 21, and the top surface of the weaving upper pressing plate 21 is connected to the first driving unit 23. Exemplarily, the upper pressing assembly 211 is detachably connected to the bottom surface of the weaving upper pressing plate 21, and the first driving unit 23 is drivingly connected to the weaving upper pressing plate 21. Thus, the first driving unit 23 can drive the weaving upper pressing plate 21 to move up and down, so as to drive the upper pressing assembly 211 to move up and down. In this embodiment, the lower pressing assembly 221 is connected to the top surface of the weaving lower pressing plate 22, and the connection method can be, for example, a detachable connection. Thus, when the lower pressing assembly 221 is damaged, the lower pressing assembly 221 can be replaced separately to save maintenance costs.

[0043] refer to Figure 2In one embodiment, the first driving part 23 can be, for example, a driving cylinder, and the number of driving cylinders can be, for example, two. The driving cylinder is connected to the top surface of the frame 12 through a fixed seat 231, so that the first driving part 23 can stably drive the weaving upper pressing plate 21 to move smoothly. Exemplarily, the first driving part 23 is provided with a fisheye joint 232, and the fisheye joint 232 is connected to one end of the piston rod of the driving cylinder. The number of fisheye joints 232 is consistent with the number of the first driving part. The top surface of the weaving upper pressing plate 21 is provided with a connecting seat 212, and the fisheye joint 232 is connected to the connecting seat 212 through a pin 233, thereby realizing the connection between the first driving part 23 and the weaving upper pressing plate 21. In this embodiment, the fisheye joint 232 is matched with the driving cylinder to ensure that a certain degree of freedom is released during the cylinder driving process, so that the weaving upper pressing plate 21 always remains horizontal during the up and down movement. In another embodiment, the first driving part 23 is a linear module, which can drive the weaving upper pressing plate 21 to move up and down, so as to drive the upper pressing assembly 211 to move up and down, so that the upper pressing assembly 211 cooperates with the lower pressing assembly 221 to press the plurality of first composite sheets 8 into a preset shape. The linear module can more accurately control the moving speed and moving position of the upper pressing assembly 211, thereby improving the control accuracy of the weaving mechanism 2.

[0044] For example, the shape of the braided upper pressing plate 21 is rectangular, and may also be trapezoidal, rhombus-shaped, circular, etc., which is not limited in this embodiment. Figure 2 When the upper braiding plate 21 is rectangular, through holes (not shown) are provided at the four corners of the rectangle. Linear bearings 213 are provided at each through hole of the upper braiding plate 21 to improve the smoothness of the upper braiding plate 21 during the up and down movement.

[0045] Continue to refer Figure 2 For example, the shape of the braided lower pressing plate 22 is consistent with the shape of the braided upper pressing plate 21 to improve the fit between the braided lower pressing plate 22 and the braided upper pressing plate 21. The shape of the braided lower pressing plate 22 can be, for example, a rectangle, or a trapezoid, a rhombus, a circle, etc., which is not limited in this embodiment. Figure 1 Shown and combined Figure 2 When the weaving lower pressing plate 22 is rectangular, a guide post 222 is provided at the corresponding position of the linear bearing 213 provided on the weaving lower pressing plate 22 and the weaving upper pressing plate 21. The linear bearing 213 is sleeved on the outside of the guide post 222, and cooperates with the guide post 222 to realize the relative movement between the weaving upper pressing plate 21 and the weaving lower pressing plate 22. In this way, the position displacement of the weaving upper pressing plate 21 during the up and down movement can be avoided, and the friction force generated by the weaving upper pressing plate 21 during the up and down movement can be reduced, which is conducive to ensuring the weaving efficiency of the weaving mechanism 2.

[0046] like Figure 1As shown, in one embodiment, the second driving part 31 is drivingly connected to a plurality of clamping parts 32 arranged along the second direction, and the second driving part 31 can be, for example, a linear module. Thus, the linear module can accurately control the movement speed and movement distance of each clamping part 32 to accurately clamp the corresponding second composite sheet. The second driving part 31 can also be a driving cylinder or other driving structure that can drive each clamping part 32 to reciprocate in the first direction.

[0047] For example, the number of the clamping parts 32 can be determined according to the actual needs in production. The number of the clamping parts 32 can be set to an even number, such as 4 groups, 8 groups, 14 groups, etc. For example, referring to Figure 1 , the number of the clamping parts 32 is set to 6 groups. Figure 5 The first composite sheet 8 woven twice adjacently by the weaving mechanism 2 has a preset shape symmetrical in the connecting part, that is, it can ensure that the crests and troughs of the first woven fibers 8 at the connecting parts of the two woven products alternate, thereby forming a single composite sheet channel 81 for the second composite sheet to pass through, thereby ensuring the weaving effect of the weaving mechanism 2.

[0048] refer to Figure 7 Combined with Figure 8 In one embodiment, the upper pressing assembly 211 includes a plurality of first braiding head groups arranged in a first direction, and each first braiding head group includes a plurality of first braiding heads 241 arranged in a second direction. The lower pressing assembly 221 includes a plurality of second braiding head groups arranged in a first direction, and each second braiding head group includes a plurality of second braiding heads 242 arranged in a second direction. The plurality of second braiding head groups correspond one-to-one to the plurality of first braiding head groups, and the plurality of first braiding heads 241 in each first braiding head group correspond one-to-one to the plurality of second braiding heads 242 in the corresponding second braiding head group. Figure 7 As shown, the first direction may be, for example, the x-direction, and the second direction may be, for example, the y-direction. Each first weaving press head 241 and the corresponding second weaving press head 242 constitute a press head assembly 24, and the first weaving press head 241 and the second weaving press head 242 in the same press head assembly 24 are staggered in the second direction. In this way, the first weaving press head 241 can press down one end of the first composite sheet 8, and the second weaving press head 242 can lift the other end of the first composite sheet 8 to bend the first composite sheet 8 when the first weaving press head 241 and the second weaving press head 242 move relative to each other. In a row of press head assemblies 24, the staggered directions of adjacent press head assemblies 24 are opposite. In this way, refer to Figure 1 , Figure 7 and Figure 8The first direction is the x direction, and the second direction is the y direction. When the upper pressing component 211 and the lower pressing component 221 produce relative movement, multiple first composite sheets 8 arranged along the first direction can form multiple composite sheet channels 81 arranged along the second direction.

[0049] refer to Figure 7 and Figure 8 In this embodiment, the first braided pressing head 241 is U-shaped, and the first braided pressing head 241 can be formed by bending a rod-shaped member, and the material of the rod-shaped member can be, for example, stainless steel, plastic, rubber, etc. In another embodiment, the first braided pressing head 241 is a rectangular parallelepiped, and the material of the rectangular parallelepiped can be, for example, plastic, stainless steel, rubber, etc.

[0050] refer to Figure 7 and Figure 8 In this embodiment, the second braided pressing head 242 is in an inverted U shape, and the second braided pressing head 242 can be formed by bending a rod-shaped member, and the material of the rod-shaped member can be, for example, stainless steel, plastic, rubber, etc. In another embodiment, the second braided pressing head 242 is in a rectangular parallelepiped, and the material of the rectangular parallelepiped can be plastic, stainless steel, rubber, etc.

[0051] In this embodiment, in two adjacent rows of press head assemblies 24, the staggered directions of the press head assemblies 24 at corresponding positions are opposite. Thus, after being bent by the two adjacent rows of press head assemblies 24, the directions of the bends formed by the two adjacent first composite sheets 8 are opposite. Thus, after being pressed down by a row of press head assemblies 24, a composite sheet passage 81 can be formed in the first direction for the second composite sheet to pass through.

[0052] refer to Figure 1 In one embodiment, the clamping portion 32 includes a rod-shaped member 321 and a clamping member 322. The clamping member 322 is connected to one end of the rod-shaped member 321, and the clamping member 322 is used to clamp the end of the second composite sheet. In this embodiment, the rod-shaped member 321 and the clamping member 322 can be detachably connected. Therefore, when the clamping member 322 is damaged, only the clamping member 322 needs to be replaced without replacing the rod-shaped member 321, which is conducive to reducing maintenance costs.

[0053] refer to Figure 1In one embodiment, the clamping mechanism 3 includes a clamping portion fixing seat 33. The clamping portion fixing seat 33 includes two vertical plates for fixing the rod-shaped member 321 and a bottom plate arranged perpendicular to the vertical plates. Through holes matching the rod-shaped member 321 are arranged on the two vertical plates for the rod-shaped member to pass through, so as to improve the stability of each clamping portion 32 during the reciprocating motion. The bottom plate is fixedly connected to the vertical plate, and the bottom of the bottom plate is fixedly connected to the second driving portion 31. Thus, the second driving portion 31 can drive the clamping portion fixing seat 33 to reciprocate in the first direction, thereby driving each clamping portion to reciprocate smoothly in the first direction.

[0054] In one embodiment, the rod-shaped member 321 is a hollow rod, and an air pipe joint 323 is provided at one end of the hollow rod away from the clamping member 322. The air pipe joint 323 is used to connect to a pressure source (not shown in the figure), and the pressure source can drive the clamping member to open and close. Exemplarily, a clamping cylinder (not shown in the figure) is provided in the hollow rod. One end of the piston rod of the clamping cylinder is connected to the clamping member 322. The clamping member 322 includes an upper clamping member and a lower clamping member, and the upper clamping member and the lower clamping member are hinged. One end of the upper clamping member and the lower clamping member is connected to one end of the piston rod of the clamping cylinder, and the other end of the upper clamping member and the lower clamping member extends out of the rod-shaped member 321 for clamping the second composite sheet. When the pressure source vents air into the hollow rod, the piston rod of the clamping cylinder extends, and the clamping member 322 loosens the end of the second composite sheet; when the pressure source extracts the air in the hollow rod, the piston rod of the clamping cylinder retracts, and the clamping member 322 clamps the end of the second composite sheet. In this way, by controlling the pressure source to control the movement of the clamping cylinder piston rod, efficient control of the clamping member 322 can be achieved, thereby causing the clamping member 322 to clamp or loosen the end of the second composite sheet.

[0055] refer to Figure 3 and Figure 4 In one embodiment, the weaving device 1 includes a cutting mechanism 4. In this embodiment, the cutting mechanism 4 is used to cut the ends of each first composite sheet 8 before the first composite sheet 8 enters the weaving mechanism 2. The clamping mechanism 3, the weaving mechanism 2 and the cutting mechanism 4 are arranged in sequence along the first direction, so that the second composite sheet first enters the cutting mechanism 4 for cutting, and then the second composite sheet is clamped by the clamping mechanism 3 and enters the weaving mechanism 2 for weaving.

[0056] refer to Figure 4In one embodiment, the cutting mechanism 4 includes a pressing plate 41, a cutting plate 42 and a cutter 43. The pressing plate is used to press a plurality of second composite sheets so that each clamping portion 32 clamps the corresponding second composite sheet. In the first direction, the cutter 43 is located between the pressing plate 41 and the weaving mechanism 2, and the cutting plate 42 cooperates with the cutter 43 to cut each second composite sheet pressed by the pressing plate 41. Thus, the cutter 43 can uniformly cut the plurality of second composite sheets pressed by the pressing plate 41, so that the ends of the plurality of second composite sheets are neat. Among them, a plurality of openings 421 are provided on one side of the cutting plate 42 close to the weaving mechanism 2, and each opening 421 matches each second composite sheet. The plurality of openings 421 provided on one side of the cutting plate 42 can place the ends of each neatly cut second composite sheet in each opening 421, which is conducive to each clamping portion 32 accurately and quickly clamping the ends of the second composite sheet.

[0057] refer to Figure 3 and Figure 4 In one embodiment, the cutting mechanism 4 also includes a cutting drive unit 44 and a pressing drive unit 45. The pressing drive unit 45 is used to drive the pressing plate 41 and the cutting plate 42 to produce relative movement, thereby pressing the end of the second composite sheet. After the pressing plate 41 presses the end of the second composite sheet, the cutting drive unit 44 is used to drive the cutter 43 and the cutting plate 42 to produce relative movement, thereby neatly cutting the end of the second composite sheet. Exemplarily, two cutting drive units 44 are provided, and one pressing drive unit 45 is provided. The connection method between the cutting drive unit 44 and the pressing plate 41 is the same as the connection method between the above-mentioned first drive unit 23 and the weaving upper pressing plate 21.

[0058] In this embodiment, the cutting drive unit 44 can be a drive cylinder, a linear module or other structure capable of driving the cutter 43 to move up and down. The clamping drive unit 45 can be a drive cylinder, a linear module or other structure capable of driving the clamping plate 43 to move up and down.

[0059] refer to Figure 1 and Figure 3 In one embodiment, the braiding device includes a frame 12 and a base 11, which are used to support and fix the various parts of the braiding device 1 to improve the structural stability of the braiding device 1. The frame 12 is a rectangular parallelepiped frame, and the base 11 is composed of a rectangular frame extending along the second direction and a rectangular frame extending along the first direction. The material of the frame 12 and the base 11 can be, for example, stainless steel. For example, referring to Figure 3 and Figure 4, the cutting mechanism 4 is fixedly connected to the base 11. The cutting drive unit 44 and the clamping drive unit 45 are both arranged on the upper part of the frame 12, and are fixedly connected to the frame 12 through a fixing plate 46 and two support members 48. Among them, the support member 48 includes a rectangular top surface and a rectangular side surface that are perpendicular to each other and two triangular side surfaces that are parallel to each other. The rectangular top surface is fixedly connected to one end of the fixing plate 46, and the rectangular side surface is fixedly connected to the frame 12. The two parallel triangular side surfaces can enhance the stability of the support member. In this embodiment, the cutting plate 42 is fixedly connected to the middle part of the frame. In this way, the cutting mechanism 4 can be reliably fixed to the frame 12 and the base 11, which is conducive to ensuring the stability of the cutting mechanism 4 during operation.

[0060] refer to Figure 4 In one embodiment, the cutting plate 42 is adapted to the pressing plate 41. The shape of the cutting plate 42 may be, for example, a parallelogram, an ellipse, a trapezoid, etc., and the shape of the pressing plate 41 may be, for example, a parallelogram, an ellipse, a trapezoid, etc. Exemplarily, the cutting plate 42 and the pressing plate 41 are both rectangular, and the top surface of the cutting plate 42 and the bottom surface of the pressing plate 41 are both provided with a lining plate 47. The lining plate 47 is used to increase the friction force to prevent the second composite sheet from sliding. The material of the lining plate 47 may be, for example, polyurethane, rubber, etc., which is not limited in this embodiment. In this embodiment, the cutting plate 42 is fixedly connected to the frame 12 through a fixing plate 46 and a support member 48, and the specific connection method is the same as the connection method between the cutting drive unit 44 and the pressing drive unit 45 and the frame 12.

[0061] refer to Figure 1 and Figure 3 In one embodiment, the weaving device 1 includes a roller 5, which is used to support the first composite sheet 8 and the composite sheet product woven by the weaving mechanism 2. Exemplarily, the plurality of first composite sheets 8 are supported by the roller 5 and bonded to the winding device (not shown in the figure) to prevent the plurality of first composite sheets 8 from being entangled when the weaving mechanism 2 presses down the plurality of first composite sheets 8. In addition, the roller 5 can support the composite sheet product woven by the weaving mechanism 2 to prevent the composite sheet product from being scratched against the frame 12, thereby causing the composite sheet product structure to become loose and affecting subsequent processes.

[0062] refer to Figure 1 and Figure 3In this embodiment, the weaving device 1 also includes a tensioning structure 6, and the tensioning structure 6 includes a plurality of tensioning rods 61, which are used to provide tension for each first composite sheet 8. Exemplarily, the number of tensioning rods 61 is three, and the three tensioning rods 61 are arranged in parallel at preset intervals. Two fixed side panels 62 are arranged in parallel, and at the same time, the two fixed side panels 62 are perpendicular to the plane formed by the three tensioning rods 61, and the tensioning rods 61 are fixed on the fixed side panels 62. The fixed side panels 62 are fixedly connected to the base 11 of the weaving device 1 to improve the stability of the tensioning structure 6. In the second direction, the tensioning structure 6, the weaving mechanism 2, and the rollers 5 are arranged in sequence. Multiple first composite sheets 8 can be in an S shape through the tensioning rods 61 and then enter the weaving mechanism 2 for weaving, so that while each first composite sheet 8 obtains tension, entanglement between each first composite sheet 8 can be avoided.

[0063] refer to Figure 1 In one embodiment, the weaving device 1 includes a retraction mechanism 7. In the second direction, the retraction mechanism 7 is disposed between the tensioning structure 6 and the weaving mechanism 2, and the retraction mechanism 7 is used to control each first composite sheet 8 so that each first composite sheet 8 is tightened. Exemplarily, after the weaving mechanism 2 interweaves the first composite sheet 8 and the second composite sheet, the retraction mechanism 7 can control each first composite sheet 8 to move along the second direction to a side close to the tensioning structure 6, so that the first composite sheet 8 and the second composite sheet are tightly woven.

[0064] refer to Figure 1 and Figure 3 In one embodiment, the withdrawal mechanism 7 includes a third driving part 71 and a withdrawal pressing part 72. The third driving part 71 may be a driving cylinder, or a linear module or other structure that can be used to drive the withdrawal pressing part 72 to reciprocate in the second direction. Exemplarily, when the third driving part 71 is a driving cylinder, a fixed seat 16 is provided on one side of the driving cylinder body, and the fixed seat 16 is fixedly connected to the base 11 of the weaving device 1. The fixed seat 16 can prevent the driving cylinder from deviating during operation, and at the same time, improve the structural stability of the withdrawal mechanism 7. A slide rail 13 is provided on the base 11 of the weaving device 1 along the second direction, and a slider 14 is provided at the bottom of the withdrawal pressing part 72. The slider 14 cooperates with the slide rail 13 to drive the withdrawal pressing part 72 to reciprocate in the second direction, which can reduce the friction generated during the movement of the withdrawal pressing part 72 and prevent the withdrawal pressing part 72 from deviating during the movement in the second direction.

[0065] In this embodiment, the retracting and pressing part 72 includes a retracting upper pressing plate 721, a retracting lower pressing plate 722 and a fourth driving part 723. The fourth driving part 723 can drive the retracting upper pressing plate 721 and the retracting lower pressing plate 722 to move relative to each other to press the first composite sheet 8. Exemplarily, the fourth driving part 723 is a driving cylinder, and the driving cylinders are provided in two numbers, and the two driving cylinders are respectively connected to the two ends of the retracting upper pressing plate 721 to drive and control the retracting upper pressing plate 721 to move smoothly.

[0066] refer to Figure 3 In this embodiment, the withdrawal mechanism 7 also includes a frame 73 for fixing and supporting the withdrawal mechanism 7. The frame 73 is a rectangular frame structure, including a top plate, a transverse partition, a bottom plate, a longitudinal partition and two side plates, and the shape of each part of the plate constituting the rectangular frame structure is rectangular. Among them, the rectangular top plate is used to provide support for the fourth driving part 723. The fourth driving part 723 is connected to the withdrawal upper pressing plate 721 through a rectangular top plate, a fisheye joint, a pin and a connecting seat in turn, and the specific connection method is the same as the connection method of the braided upper pressing plate 21 and the fixed seat 231. In this way, the fisheye joint is matched with the driving cylinder to ensure that a certain degree of freedom is released during the cylinder driving process, so that the withdrawal upper pressing plate 721 always maintains a vertical downward state and moves smoothly. The transverse partition is fixedly connected to the withdrawal lower pressing plate 722 to provide support for the withdrawal lower pressing plate 722. The longitudinal partition is arranged in the middle of the transverse partition and is fixedly connected to the transverse partition. The longitudinal partition and the two side plates together provide support for the transverse partition and the retracting lower pressing plate 722 to ensure the structural stability of the retracting pressing part 72. The two ends of the bottom plate of the frame 73 are connected to the two side plates, the middle of the bottom plate is connected to the longitudinal partition, and the lower part of the bottom plate is connected to the slider 14, so that when the slider 14 slides, it can drive the retracting pressing part 72 to move.

[0067] refer to Figure 1In one embodiment, the weaving device 1 includes a partition structure 15. In the second direction, the partition structure 15 is arranged between the withdrawal mechanism 7 and the weaving mechanism 2. After the plurality of first composite sheets 8 pass through the tensioning structure 6 and the withdrawal mechanism 7 in sequence, the plurality of first composite sheets 8 pass through the partition structure 15 and then enter the weaving mechanism 2 for weaving. The partition structure 15 is a rectangular frame, which is composed of a top plate, a bottom plate, two side plates and a plurality of longitudinal partitions. Exemplarily, the shapes of the various parts of the sheet materials constituting the partition structure 15 are all rectangular, and the plurality of rectangular partitions are arranged in parallel in the rectangular frame according to a preset interval. The preset interval can be set according to the size of the second composite sheet. When the plurality of first composite sheets 8 pass through the partition structure 15, each adjacent first composite sheet can be separated by the partition, so that the entanglement between the first composite sheets can be effectively avoided, thereby ensuring the weaving efficiency. In this embodiment, the partition structure 15 is fixedly connected to the frame 12 through a support member, and the support member is composed of a rectangular top surface and a rectangular side surface perpendicular to each other and two triangular side surfaces parallel to each other, which can improve the stability of the partition structure 15.

[0068] The specific working process of the weaving device 1 of the present invention is as follows: the operator allows multiple first composite sheets 8 to pass through the tensioning structure 6, then through the withdrawal mechanism 7, and after being separated by the partition structure 15, enter the weaving mechanism 2, lay flat on the down-pressing assembly 221, and extend from the upper side of the roller 5 to the winding device. The ends of the multiple first composite sheets 8 are pasted on the winding device. The weaving upper pressing plate 21 of the weaving mechanism 2 presses down, so that the multiple first composite sheets 8 have wavy bends, and the multiple first composite sheets 8 form multiple composite sheet channels 81. The cutting mechanism 4 presses the ends of the multiple second composite sheets, and the cutting plate 42 cooperates with the cutting knife 43 to cut the ends of the multiple second composite sheets neatly. The second driving unit 31 drives each clamping unit 32 to move in the first direction, pass through the corresponding composite sheet channel 81 to clamp the end of the second composite sheet and drive the second composite sheet to pass through the corresponding composite sheet channel 81. The weaving upper pressing plate 21 moves upward, and the retracting and pressing part 72 of the retracting mechanism 7 presses the plurality of first composite sheets 8. The third driving part 71 drives the retracting mechanism to move toward the side close to the tensioning structure 6, so that the plurality of first composite sheets 8 and the plurality of second composite sheets are closely interlaced and woven to form a composite sheet product. The composite sheet product formed after each weaving is rolled up by the winding device.

[0069] The contents described in the embodiments of this specification are merely an enumeration of implementation forms of the inventive concept. The protection scope of the present invention should not be regarded as limited to the specific forms described in the embodiments. The protection scope of the present invention also includes equivalent technical means that can be thought of by those skilled in the art based on the inventive concept.

Claims

1. A weaving device, characterized in that: The weaving device (1) comprises: A weaving mechanism (2), comprising an upper pressing component (211), a lower pressing component (221) and a first driving unit (23), wherein a plurality of first composite sheets (8) arranged along a first direction are arranged between the upper pressing component (211) and the lower pressing component (221), and the first driving unit (23) is used to drive the upper pressing component (211) and the lower pressing component (221) to produce relative movement, so that the upper pressing component (211) and the lower pressing component (221) cooperate to press each of the first composite sheets (8) into a preset shape, and each of the first composite sheets (8) forms a plurality of composite sheet channels (81) arranged along a second direction, wherein the second direction is arranged at an angle to the first direction; A clamping mechanism (3), comprising a second driving portion (31) and a plurality of clamping portions (32) arranged along the second direction, the plurality of clamping portions (32) corresponding to the plurality of composite sheet channels (81) in position, the second driving portion (31) being used to drive the plurality of clamping portions (32) to reciprocate along the first direction so as to clamp the plurality of second composite sheets arranged in the second direction and allow each of the second composite sheets to pass through the corresponding composite sheet channel (81); The upper pressing assembly (211) comprises a plurality of rows of first braiding pressing head groups arranged along the first direction, and each group of the first braiding pressing head groups comprises a plurality of first braiding pressing heads (241) arranged along the second direction; The pressing assembly (221) comprises a plurality of rows of second braiding press head groups arranged along the first direction, and each group of the second braiding press head groups comprises a plurality of second braiding press heads (242) arranged along the second direction; The plurality of columns of the second braiding press head groups correspond one-to-one to the plurality of columns of the first braiding press head groups, and the plurality of the first braiding press heads (241) in each column of the first braiding press head group correspond one-to-one to the plurality of the second braiding press heads (242) in the second braiding press head group in the corresponding column; Each of the first braided press heads (241) and the corresponding second braided press heads (242) form a press head assembly (24); the first braided press heads (241) and the second braided press heads (242) in the same press head assembly (24) are staggered in the second direction so as to bend the first composite sheet (8) when the first braided press heads (241) and the second braided press heads (242) move relative to each other; and in a row of the press head assemblies (24), the staggered directions of adjacent press head assemblies (24) are opposite.

2. The braiding device according to claim 1, characterized in that: In two adjacent rows of the press head assemblies (24), the press head assemblies (24) at corresponding positions have opposite staggered directions.

3. The braiding device according to any one of claims 1 to 2, characterized in that: The clamping portion (32) comprises a rod-shaped member (321) and a clamping member (322), wherein the clamping member (322) is connected to one end of the rod-shaped member (321), and the clamping member (322) is used to clamp the end of the second composite sheet.

4. The braiding device according to claim 3, characterized in that: The rod-shaped member (321) is a hollow rod, and an air pipe joint (323) is provided at one end of the hollow rod away from the clamping member (322); the air pipe joint (323) is used to be connected to a pressure source, and the pressure source is used to drive the clamping member (322) to open and close.

5. The braiding device according to any one of claims 1 to 2, characterized in that: The weaving device (1) comprises a cutting mechanism (4), and the clamping mechanism (3), the weaving mechanism (2) and the cutting mechanism (4) are arranged in sequence along the first direction; The cutting mechanism (4) is used to cut the end of each second composite sheet before the second composite sheet enters the weaving mechanism (2).

6. The braiding device according to claim 5, characterized in that: The cutting mechanism (4) comprises a pressing plate (41), a cutting plate (42) and a cutting knife (43), wherein the pressing plate (41) is used to press each of the second composite sheets; In the first direction, the cutter (43) is located between the pressing plate (41) and the weaving mechanism (2), and the cutting plate (42) cooperates with the cutter (43) to cut each of the second composite sheets pressed by the pressing plate (41); a plurality of openings (421) are provided on a side of the cutting plate (42) close to the weaving mechanism (2), and each of the openings (421) matches each of the second composite sheets.

7. The braiding device according to any one of claims 1 to 2, characterized in that: The weaving device (1) comprises a roller (5), wherein the roller (5) is used to support the first composite sheet (8) and the composite sheet product woven by the weaving mechanism (2); The weaving device (1) further comprises a tensioning structure (6), wherein the tensioning structure (6) comprises a plurality of tensioning rods (61), and the plurality of tensioning rods (61) are used to provide tension for each of the first composite sheets (8); In the second direction, the tensioning structure (6), the weaving mechanism (2), and the roller (5) are arranged in sequence.

8. The braiding device according to claim 7, characterized in that: The weaving device (1) comprises a retraction mechanism (7); in the second direction, the retraction mechanism (7) is arranged between the tensioning structure (6) and the weaving mechanism (2); the retraction mechanism (7) is used to control each of the first composite sheets (8) so that each of the first composite sheets (8) is tightened.

9. The braiding device according to claim 8, characterized in that: The retracting mechanism (7) comprises a third driving part (71) and a retracting pressing part (72), wherein the retracting pressing part (72) is used to press each of the first composite sheets (8), and the third driving part (71) is used to drive the retracting pressing part (72) to reciprocate along the second direction.

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