Double-station sizing material conveying device for tire forming

By designing a dual-station rubber material conveying device for tire molding, automatic cutting of the inner rubber and alternating dual-station conveying are realized, which solves the problems in the existing technology of manual cutting being time-consuming and laborious and the single-station efficiency of the conveying structure being low, and improving Improve work efficiency and cutting accuracy.

CN222372337UActive Publication Date: 2025-01-21JINTIECHENG INTELLIGENT TECH (QINGDAO) CO LTD
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Patent Information

Application Number
CN202420229939.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-01-21
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

When using existing tire forming machines, the inner rubber needs to be cut manually, which is time-consuming and labor-intensive and has low cutting accuracy; at the same time, the conveying structure of the tread rubber and the inner rubber is a single work station, which leads to the workers' low efficiency when taking materials.

Method used

A dual-station rubber material conveying device for tire forming is designed, which includes two rotating conveyor line groups installed vertically in parallel on the frame. The cutting conveyor line and the unwinding conveyor line realize the inner surface through the cutting assembly and the belt transmission assembly. Automatic glue cutting and dual-station alternate conveying.

Benefits of technology

The automatic cutting of the inner glue is realized, which reduces the workload of workers and improves the cutting accuracy; at the same time, through the alternate transportation of double stations, the efficiency of material extraction is improved.

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Abstract

The utility model discloses a double-station rubber material conveying device for tire forming, and relates to the technical field of rubber material conveying, the double-station rubber material conveying device for tire forming comprises a rack, two wheel conveying line sets are vertically installed on the rack side by side, and each conveying line set comprises a cutting conveying line and an unwinding conveying line which are installed in a staggered mode; the conveying direction of the cutting conveying line and the conveying direction of the unwinding conveying line are arranged in the longitudinal direction and the transverse direction, a cutting assembly and a belt conveying assembly are additionally arranged at the output end of the cutting conveying line, and the input end of the unwinding conveying line comprises a first cord fabric unwinding roller wound with first cord fabric and a tread unwinding roller wound with tread rubber. The tire tread rubber and inner surface rubber conveying device has the technical advantages that through the conveying line sets provided with the two wheels in parallel in the vertical direction, alternate conveying of tire tread rubber and inner surface rubber is achieved, then materials needed by a forming machine can be sequentially pushed out in a step shape to be taken by workers, and the working efficiency is greatly improved; and through combined application of the cutting assembly and the telescopic belt conveyor, automatic cutting of the inner face glue at the conveying end is achieved, and the workload of workers is relieved.
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Description

Technical Field

[0001] The present application relates to the technical field of rubber material conveying, and in particular to a double-station rubber material conveying device for tire molding. Background Art

[0002] Solid tires are widely used in various heavy machinery and industrial vehicles, such as excavators, forklifts, cranes, etc., because they do not require inflation, are wear-resistant, puncture-resistant, and crush-resistant. They have very strong wear resistance and load-bearing capacity, which can ensure work efficiency and safety; agricultural machinery also needs to travel in complex field conditions, so solid tires have become the mainstream choice in the agricultural machinery industry, such as tractors and harvesters. In the production of solid tires, a tire building machine is required, which can process raw materials (such as rubber) into tires with specific shapes and structures, and lay the rubber compound layer by layer along the circumference on the working axis of the building machine. The molds on both sides heat and press the rubber compound inward to finally form the overall shape of the tire.

[0003] The existing tire forming machine needs to continuously supply tread rubber and inner rubber when in use, and also needs to add cord layers to the tread rubber and inner rubber. However, after the inner rubber is transported to the designated work station, it is still necessary to manually cut the inner rubber with scissors, which is time-consuming and labor-intensive, and the cutting accuracy is not high. At the same time, the existing tread rubber and inner rubber output structure is generally a single-station, that is, a tread rubber conveyor line and an inner rubber, but in actual use, two layers of tread rubber conveyor lines and two layers of inner rubber are needed. Then, when the worker sticks the material into the work station of the tire forming machine to form a single tire, the two conveyor lines are repeatedly and alternately pushed out from the upper and lower sides, rather than being pushed out in sequence from top to bottom, resulting in low efficiency for workers to take the material. Utility Model Content

[0004] The present invention provides a double-station rubber material conveying device for tire molding, and the specific implementation is as follows:

[0005] A double-station rubber material conveying device for tire molding, comprising:

[0006] A frame, on which two conveyor line groups are vertically and parallelly installed, the conveyor line group includes a cutting conveyor line and an unwinding conveyor line installed in staggered layers, the conveying direction of the cutting conveyor line is arranged longitudinally and transversely with the conveying direction of the unwinding conveyor line, the end of the cutting conveyor line is connected to a first conveyor belt, and the conveying direction of the first conveyor belt is the same as the conveying direction of the unwinding conveyor line;

[0007] The input end of the cutting conveyor line includes a second curtain unwinding roller wound with the second curtain and a surface adhesive unwinding roller wound with the inner surface adhesive, and the output end of the cutting conveyor line is equipped with a cutting component and a belt transmission component, which are used to convey the second curtain and the inner surface adhesive cut segments stacked together;

[0008] The input end of the unwinding conveyor line includes a first cord unwinding roller wound with a first cord and a tread unwinding roller wound with a tread rubber material, and the output end of the unwinding conveyor line is provided with an active roller structure for conveying the first cord and tread rubber material stacked together.

[0009] Based on the above technical solution, the cutting conveyor line realizes the conveyance of the inner surface rubber attached to the second cord fabric, and at the same time, the inner surface rubber attached to the second cord fabric can be cut into a specified length by using the cutting component; the unwinding conveyor line realizes the conveyance of the tread rubber attached to the first cord fabric; during the cutting process, the length of the inner surface rubber attached to the second cord fabric is cut to match the width of the first conveyor belt.

[0010] Preferably, the cutting conveyor line includes a first cutting conveyor line and a second cutting conveyor line arranged on both sides of the frame, and the unwinding conveyor line includes a first unwinding conveyor line and a second unwinding conveyor line arranged vertically in parallel on the frame, and there is a height difference between the first unwinding conveyor line, the first cutting conveyor line, the second cutting conveyor line and the second unwinding conveyor line.

[0011] Preferably, the first cutting conveyor line has the same structure as the second cutting conveyor line. Taking the first cutting conveyor line as an example, its unwinding end includes a surface glue unwinding roller, a second guide roller group and a second curtain cloth unwinding roller. The second curtain cloth is wound through the second guide roller group and abuts against the outer end of the surface glue unwinding roller. After the second curtain cloth overlaps and intersects with the inner surface glue, it passes through the limiting assembly and the clamping roller structure in sequence.

[0012] Based on the above technical solution, the limit assembly is a conventional guide rod structure, and limit plates are provided on both sides of the guide rod structure. The limit plates adjust the distance between the two limit plates through a screw-like structure, thereby ensuring the guidance and correction of the inner surface rubber attached with the second cord cloth; the clamping roller structure is two rollers, and the second cord cloth is attached and passes between the two rollers. The clamping roller structure can provide support for the material conveyed upward to the first cutting conveyor line to prevent the remaining segment from falling downward after cutting.

[0013] Preferably, the first cutting conveyor line also includes a cutting component and a belt transmission component arranged at the unwinding end, and a conveying gap is reserved between the cutting component and the belt transmission component for the superimposed second curtain fabric and the inner surface rubber; the belt transmission component includes a telescopic belt conveyor and a second conveyor belt along its length direction, a knife groove plate is connected between the two, and the telescopic belt conveyor is equipped with a second cylinder, and the second cylinder drives the telescopic part at the end of the telescopic belt conveyor to reciprocate corresponding to the top of the first conveyor belt through the telescopic air arm.

[0014] Preferably, the cutting assembly includes a vertical plate, a pulley structure and a guide rail are provided on the side of the vertical plate, a sliding member is slidably provided on the guide rail, the pulley structure is driven by a second motor provided on the back of the vertical plate, and the output end of the pulley structure is connected to the sliding member.

[0015] Preferably, the cutting assembly further comprises a first air cylinder vertically mounted on the top of the sliding member, the air arm side of which is downwardly connected to the cutting machine, and the circular knife of the cutting machine corresponds to the notch of the knife groove plate.

[0016] Based on the above technical solution, the pulley structure is an existing belt and two pulleys, the output end of the second motor is coaxial with any pulley, the belt is fixed to the sliding member, and the rotation of the second motor can drive the sliding member to reciprocate along the direction of the guide rail.

[0017] Preferably, the first unwinding conveyor line has the same structure as the second unwinding conveyor line. Taking the first unwinding conveyor line as an example, the unwinding end of the first unwinding conveyor line includes a first guide roller group, a first cord unwinding roller for winding the first cord, and a tread unwinding roller for winding the tread rubber material. The first cord is wound through the first guide roller group and abuts against the outer end of the tread unwinding roller. The first cord and the tread rubber material are overlapped and intersected and then connected to the active roller structure.

[0018] Preferably, the first unwinding conveyor line further comprises a first motor mounted on the frame, an output end of which is connected to the first curtain unwinding roller via a chain.

[0019] In summary, this application includes the following beneficial technical effects:

[0020] 1. The utility model realizes the double-station alternating conveying of tread rubber and inner rubber by installing two conveyor line groups of wheel workers vertically and in parallel on the frame, so that the materials required by the molding machine can be pushed out in a step-like manner for workers to take, which greatly improves the working efficiency;

[0021] 2. In the utility model, the cutting component and the telescopic belt conveyor are combined to realize the automatic cutting of the inner surface adhesive at the conveying end, which reduces the workload of the workers and improves the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0024] Figure 3 It is a cross-sectional view of the first unwinding conveyor line structure in the utility model;

[0025] Figure 4 This utility model Figure 3 A magnified view of the structure in the middle;

[0026] Figure 5 This is a schematic diagram of the structure of the utility model Figure 3 ;

[0027] Figure 6 It is a cross-sectional view of the first cutting conveyor line in the structure of the utility model;

[0028] Figure 7 This is a front view structural diagram of the first cutting conveyor line in the utility model;

[0029] Figure 8 It is a schematic diagram of the structure of the cutting component and the belt transmission component in the utility model;

[0030] Fig. 9 This utility model Figure 8 Cross-section of the structure.

[0031] Description of reference numerals:

[0032] 1. First unwinding conveyor line, 2. First cutting conveyor line, 3. Second cutting conveyor line, 4. Frame, 5. Second unwinding conveyor line, 6. First conveyor belt,

[0033] 11. Tire tread rubber, 12. Inner rubber, 13. First cord fabric, 14. Second cord fabric,

[0034] 101. first cord unwinding roller, 102. first guide roller group, 103. tread unwinding roller, 104. first motor, 105. active roller structure,

[0035] 201, second fabric unwinding roller, 202, second guide roller group, 203, surface adhesive unwinding roller, 204, cutting assembly, 205, second conveyor belt, 206, limit assembly, 207, knife groove plate, 208, clamping roller structure,

[0036] 2041. first cylinder, 2042. pulley structure, 2043. second motor, 2044. vertical plate, 2045. cutting machine, 2046. guide rail, 2047. sliding member,

[0037] 2051. telescopic belt conveyor. 2052. second conveyor belt. 2053. second cylinder. DETAILED DESCRIPTION

[0038] The following describes the specific implementation of the utility model in conjunction with the accompanying drawings and embodiments:

[0039] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0040] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.

[0041] The following is combined with Figure 1-9 This application is described in further detail.

[0042] The embodiment of the present application discloses a double-station rubber material conveying device for tire molding.

[0043] Example 1

[0044] Reference Figures 1 to 9 The present embodiment discloses a double-station rubber conveying device for tire molding, including a frame 4, wherein a first cutting conveyor line 2 and a second cutting conveyor line 3 are respectively arranged on both sides of the frame 4, and the ends of both are connected to a second unwinding conveyor line 5, and there is a height difference between the first cutting conveyor line 2 and the second unwinding conveyor line 5. In the present structure, the first cutting conveyor line 2 and the second cutting conveyor line 3 have the same structure, and both are used to convey the second cord 14 and the inner surface rubber 12. Taking the first cutting conveyor line 2 as an example, its unwinding end includes a surface rubber unwinding roller 203, a second guide roller group 202 and a second cord unwinding roller 201. After the second cord 14 is wound through the second guide roller group 202, it abuts against the outer end of the surface rubber unwinding roller 203. After the second cord 14 and the inner surface rubber 12 are overlapped and intersected, they pass through the limit assembly 206 and the clamping roller structure 208 upward in sequence.

[0045] The first cutting conveyor line 2 also includes a cutting component 204 and a belt transmission component 205 arranged at the unwinding end. A conveying gap is left between the cutting component 204 and the belt transmission component 205 for the superimposed second curtain fabric 14 and the inner rubber 12. In this structure, the belt transmission component 205 includes a telescopic belt machine 2051 and a second conveyor belt 2052 along its length direction, and a knife groove plate 207 is connected between the two. The telescopic belt machine 2051 has a second cylinder 2053 built in. The second cylinder 2053 drives the telescopic part at the end of the telescopic belt machine 2051 to reciprocate corresponding to the top of the first conveyor belt 6 through the telescopic air arm.

[0046] The cutting assembly 204 includes a vertical plate 2044, a pulley structure 2042 and a guide rail 2046 are provided on the side of the vertical plate 2044, a sliding member 2047 is slidably provided on the guide rail 2046, the pulley structure 2042 is driven by a second motor 2043 provided on the back of the vertical plate 2044, and the output end of the pulley structure 2042 is connected to the sliding member 2047. In this structure, the cutting assembly 204 also includes a first cylinder 2041 vertically installed on the top of the sliding member 2047, and its air arm side is downwardly connected to the cutting machine 2045, and the circular knife of the cutting machine 2045 corresponds to the notch of the knife groove plate 207.

[0047] The specific conveying process of the second curtain fabric 14 and the inner surface rubber 12 is as follows: under the action of the belt transmission component 205, the inner surface rubber 12 on the surface rubber unwinding roller 203 and the second curtain fabric 14 on the second curtain fabric unwinding roller 201 are unwound synchronously; during this period, the second guide roller group 202 is composed of three staggered guide rollers, and the second curtain fabric 14 is passed through and wound on the guide rollers in sequence to improve its tensioning effect; after the second curtain fabric 14 is wound through the second guide roller group 202, it abuts against the outer surface rubber unwinding roller 203 At the end, the second curtain cloth 14 overlaps and intersects with the inner rubber 12, and then passes through the limit assembly 206 and the clamping roller structure 208 in sequence; at the position of the knife groove plate 207, the second motor 2043 and the cutter 2045 are both started, and the first cylinder 2041 is pushed out to make the cutter 2045 act on the material, and the material is cut after reciprocating cutting; the cut second curtain cloth 14 and the inner rubber 12 are transported to the first conveyor belt 6 via the telescopic belt conveyor 2051, completing a 90° transport turn.

[0048] Example 2

[0049] Reference Figures 1 to 5 , and based on Example 1, this embodiment further provides a double-station rubber conveying device for tire molding, further comprising a first unwinding conveyor line 1 and a second unwinding conveyor line 5 vertically installed in parallel, the first unwinding conveyor line 1 and the second unwinding conveyor line 5 having the same structure, taking the first unwinding conveyor line 1 as an example, the unwinding end of the first unwinding conveyor line 1 comprises a first guide roller group 102, a first cord unwinding roller 101 for winding a first cord 13, and a tread unwinding roller 103 for winding a tread rubber material 11, the first cord 13 is wound through the first guide roller group 102 and then abuts against the outer end of the tread unwinding roller 103, the first cord 13 and the tread rubber material 11 are superimposed and intersected and then connected to the active roller structure 105, in this structure, the first unwinding conveyor line 1 and the second unwinding conveyor line 5 are both used for conveying the first cord 13 and the tread rubber material 11, the first unwinding conveyor line 1 also comprises a first motor 104 installed on the frame 4, the output end of which is connected to the first cord unwinding roller 101 through a chain.

[0050] Many other changes and modifications can be made without departing from the concept and scope of the utility model. It should be understood that the utility model is not limited to a specific embodiment, and the scope of the utility model is defined by the appended claims.

Claims

1. A double-station rubber material conveying device for tire molding, characterized in that: include: A frame (4), wherein two conveyor line groups are vertically arranged in parallel on the frame (4), the conveyor line group comprising a cutting conveyor line and an unwinding conveyor line installed in staggered layers, the conveying direction of the cutting conveyor line is arranged longitudinally and transversely to the conveying direction of the unwinding conveyor line, the end of the cutting conveyor line is connected to a first conveyor belt (6), and the conveying direction of the first conveyor belt (6) is the same as the conveying direction of the unwinding conveyor line; The input end of the cutting conveyor line comprises a second curtain cloth unwinding roller (201) wound with a second curtain cloth (14) and a surface adhesive unwinding roller (203) wound with an inner adhesive tape (12), and the output end of the cutting conveyor line is additionally provided with a cutting assembly (204) and a belt transmission assembly (205), both of which are used to cut and convey the second curtain cloth (14) and the inner adhesive tape (12) stacked together; The input end of the unwinding conveyor line comprises a first cord unwinding roller (101) wound with a first cord (13) and a tread unwinding roller (103) wound with a tread rubber material (11), and the output end of the unwinding conveyor line is provided with an active roller structure (105) for conveying the first cord (13) and the tread rubber material (11) stacked together.

2. A double-station rubber material conveying device for tire molding according to claim 1, characterized in that: The cutting conveyor line comprises a first cutting conveyor line (2) and a second cutting conveyor line (3) arranged on both sides of the frame (4); the unwinding conveyor line comprises a first unwinding conveyor line (1) and a second unwinding conveyor line (5) arranged vertically in parallel on the frame (4); and there is a height difference between the first unwinding conveyor line (1), the first cutting conveyor line (2), the second cutting conveyor line (3) and the second unwinding conveyor line (5).

3. A double-station rubber material conveying device for tire molding according to claim 2, characterized in that: The first cutting conveyor line (2) and the second cutting conveyor line (3) have the same structure. Taking the first cutting conveyor line (2) as an example, its unwinding end comprises a surface adhesive unwinding roller (203), a second guide roller group (202) and a second curtain cloth unwinding roller (201). The second curtain cloth (14) is wound through the second guide roller group (202) and then abuts against the outer end of the surface adhesive unwinding roller (203). The second curtain cloth (14) overlaps and intersects with the inner surface adhesive (12) and then passes through the limit assembly (206) and the clamping roller structure (208) in sequence.

4. A double-station rubber material conveying device for tire molding according to claim 3, characterized in that: The first cutting conveyor line (2) further comprises a cutting assembly (204) and a belt transmission assembly (205) arranged at the unwinding end, and a conveying gap for the superimposed second curtain fabric (14) and the inner surface rubber (12) is reserved between the cutting assembly (204) and the belt transmission assembly (205); The belt transmission component (205) comprises a telescopic belt conveyor (2051) and a second conveyor belt (2052) along its length direction, with a knife groove plate (207) connected between the two. The telescopic belt conveyor (2051) is equipped with a second cylinder (2053). The second cylinder (2053) drives the telescopic part at the end of the telescopic belt conveyor (2051) to reciprocate corresponding to the top of the first conveyor belt (6) through a telescopic air arm.

5. A double-station rubber material conveying device for tire molding according to claim 4, characterized in that: The cutting assembly (204) comprises a vertical plate (2044), a pulley structure (2042) and a guide rail (2046) are provided on the side of the vertical plate (2044), a sliding member (2047) is slidably provided on the guide rail (2046), the pulley structure (2042) is driven by a second motor (2043) provided on the back of the vertical plate (2044), and the output end of the pulley structure (2042) is connected to the sliding member (2047).

6. A double-station rubber material conveying device for tire molding according to claim 5, characterized in that: The cutting assembly (204) also includes a first air cylinder (2041) vertically mounted on the top of the sliding member (2047), and its air arm side is downwardly connected to the cutting machine (2045), and the circular knife of the cutting machine (2045) corresponds to the notch of the knife groove plate (207).

7. A double-station rubber material conveying device for tire molding according to claim 2, characterized in that: The first unwinding conveyor line (1) and the second unwinding conveyor line (5) have the same structure. Taking the first unwinding conveyor line (1) as an example, the unwinding end of the first unwinding conveyor line (1) comprises a first guide roller group (102), a first cord unwinding roller (101) for winding the first cord (13), and a tread unwinding roller (103) for winding the tread rubber material (11). The first cord (13) is wound through the first guide roller group (102) and then abuts against the outer end of the tread unwinding roller (103). The first cord (13) and the tread rubber material (11) are overlapped and intersected and then connected to the active roller structure (105).

8. A double-station rubber material conveying device for tire molding according to claim 7, characterized in that: The first unwinding conveyor line (1) also includes a first motor (104) mounted on the frame (4), the output end of which is connected to the first curtain unwinding roller (101) via a chain.

Citation Information

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